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The objective of this study is to introduce and assess a computational tool designed to facilitate product development via sensory scores, which serve as a quantifiable representation of human sensory experiences. In the context of designing ride comfort performance, the specialized terminology—either technical or sensory—often served as a barrier to comprehension among the diverse set of specialists constituting the multidisciplinary team. In a previous study by the authors introduced a tool that incorporated a model of sensory performance, utilizing sensory scores as universally comprehensible metrics. However, the tool had yet to be appraised by a genuine cross-functional team. In this study, the tool underwent evaluation through a user-testing process involving twenty-five cross-functional team members engaged in the conceptual design phase at an automotive manufacturing company.

The aim of this study was to build a model-based design tool that allows multidisciplinary teams to design vehicle performance targets using an easily understandable common index during the conceptual design phase of vehicle ride comfort performance. The newer a system is in the conceptual design stage without a prototype, the more difficult it is to describe its performance and impact on the vehicle. The originality of this study lies in the proposal of an understandable design tool for the social implementation of new technology, referred to as the multidisciplinary optimization (MDO) and “1DCAE” design concept. More specifically, the subject is the conceptual design of a unique electronically controlled damper system. A model-based development tool was developed, and numerical analysis was performed based on the following approach.

Every year, exhaust gas regulations are getting stricter with the intention to solve the average air pollution problem, however, local roadside pollution is still a pressing issue. In order to solve this local roadside pollution problem, it is necessary to evaluate and/or predict “where” and “how much” pollutants such as NOx are emitted. To predict the local roadside pollution, it is necessary to collect emissions data from various kinds of vehicles driving on real-world and analyze them. In recent years, Real Driving Emission regulations using PEMS (Portable Emission Measurement System) have been introduced mainly in Europe. A typical PEMS configuration can weigh close to 100 kg however, and its weight affects the driving conditions of vehicles running on actual roads. In this study, we focused on the analysis of real-world emissions using SEMS (Sensor-based Emission Measurement System).

The diesel particulate membrane filter (DPMF) is a good solution to the problem of high pressure drop that exists across diesel particulate filters (DPFs) as a result of the soot trapping process. Moreover, DPMFs that have a membrane layer composed of SiC nanoparticles can reduce the oxidation temperature of soot and the apparent activation energy. The SiC nanoparticles have an oxide layer on their surface, with a thickness less than 10 nm. From the visualization of soot oxidation on the surface of SiC nanoparticles by an environmental transmission electron microscope (ETEM), soot oxidation is seen to occur at the interface between the soot and oxide layers. The soot oxidation temperature dependency of the contact area between soot and SiC nanoparticles was evaluated using a temperature programmed reactor (TPR). The contact area between soot and SiC nanoparticles was varied by changing the ratio of SiC nanoparticles and carbon black (CB), which was used as an alternative to soot.

Three-dimensional direct numerical simulations of methane-air turbulent premixed flame propagating in homogenous isotropic turbulence are conducted to investigate local and global flame structure in thin reaction zones. GRI-Mech 3.0 is used to represent methane-air reactions. The equivalence ratio of unburned mixture is 0.6 and 1.0. For a better understanding of the local flame structure in thin reaction zones, distributions of mass fractions of major species, heat release rate and temperature are investigated. To clarify effects of turbulence on the local and global flame structures, the statistical characteristics of flame elements are also revealed.

A direct numerical simulation of turbulent premixed flames in a constant volume vessel is conducted to understand flame-wall interactions and heat loss characteristics under the pressure rising condition. The contribution of the burnt region to the total heat flux is more significant compared to the reaction region. The velocity profiles indicate inward and outward motions. The profile of the turbulent kinetic energy is damped by the wall, and no distinct turbulence production is observed. Since the turbulence is weakened in the burnt region, the effect of near wall turbulence to the total wall heat flux is considered to be limited.

In an automotive suspension, a shock absorber plays a significant role to enhance the vehicle performances, particularly ride comfort and road holding. Because of its important influences on the overall vehicle performances, the understanding of its physical characteristics is essential. Thus, this paper develops a mathematical model of twin-tube shock absorber that is widely used in modern production cars. The model is derived based on a rational polynomial formulation. This formulation generally represents the flow behaviors of fluid across a restriction. Further, simulation results are compared to those obtained from experiments to determine the model accuracy. The result comparison illustrates that the model is able to describe the behavior of shock absorber with slight discrepancies.

Wet multiple plate clutches consist of friction plates, on which a friction material is bonded, and mating plates that are plain metal plates. Since the frequency and the range of load in the field of forklift trucks vary widely and are more severe than those for passenger cars, the wet multiple plate clutches on forklift trucks are often damaged. Damaged clutches that were returned from the field typically had 3 types of symptoms: 1.Only the friction material was damaged, 2.Only the mating plates were deformed, 3.Both symptoms were observed. It was clear that the cause of these symptoms depended on the difference of the operating application and the strength criteria of each part. This showed that a design guide for wet multiple plate clutches considering the strength balance between the two parts according to the work application was required. The relevant flow chart of this design process was proposed.

Energy optimal control theory (EOC) is applied to the energy flow control of a hybrid electric vehicle. Since the differential equation is solved analytically, the control law can be easily implemented in real time. Because the objective function is described in power form that permits negative value, not only the energy consumption is minimized but also the energy regeneration by the motor is maximized. In the simulation for the 10-mode driving, it is shown that the fuel cost of EOC is 15% lower than the rule based control (RBC).

Real-time analysis of benzene in automobile exhaust gas was performed using the Jet-REMPI (supersonic jet / resonance enhanced multi-photon ionization) method. Real-time benzene concentration of two diesel trucks and one gasoline vehicle driving in Japanese driving modes were observed under ppm level at 1 s intervals. As a result, it became obvious that there were many differences in their emission tendencies, because of their car types, driving conditions, and catalyst conditions. In two diesel vehicle, benzene emission tendencies were opposite. And, in a gasoline vehicle, emission pattern were different between hot and cold conditions due to the catalyst conditions.

In order to investigate early soot formation process in diesel combustion, spectral analysis and optical thermometry of early soot formation region in a transient spray flame under diesel-like conditions (Pg2.8 MPa, Tg620-820K) was attempted via laser-induced fluorescence (LIF) from pyrene (C16H10) doped in the fuel. Pyrene is known to exhibit a temperature\-dependent variation of LIF spectrum; the ratio of S2/S1 fluorescence yields, from the lowest excited singlet state S1 and the second excited singlet state S2, depends on temperature. In the present study, pyrene was doped (1%wt) in a model diesel fuel (0-solvent) and the variation of LIF spectra from the pyrene in the spray flame in a rapid compression machine were examined at different ambient temperatures, ambient oxygen concentrations, measurement positions and timings after start of fuel injection.

The purpose of this study is to investigate the turbulent mixing in a diesel spray by large eddy simulation (LES). As the first step for the numerical simulation of diesel spray by LES, the LES of transient circular gas jets and particle laden jets were conducted. The simulation of transient circular jets in cylindrical coordinates has numerical instability near the central axis. To reduce the instability of calculation, azimuthal velocity around the central axis is calculated by the linear interpolation and filter width around the axis is modified to the radial or axial grid scale level. A transient circular gas jet was calculated by the modified code and the computational results were compared with experimental results with a Reynolds number of about 13000. The computational results of mean velocity and turbulent intensity agreed with experimental results for z/D>10. Predicted tip penetration of the jet also agreed to experimental data.

In this study, the genetic algorithm so called GA is newly applied for the optimization of many engine mounting parameters, calculations of stiffness matrix and inverse matrix to obtain 6 degrees of freedoms displacements at mounting points and a center of gravity. As a result, the optimized result could be shortly obtained in a minute, and an inexperienced engineer could easily make the optimum engine mounting layout, which can satisfy the vibration isolation and the non-interference in an engine compartment.

Hydraulically damped rubber engine mounts (HDM) are an effective means of providing sufficient isolation from engine vibration while also providing significant damping to control the rigid body motions of the engine during normal driving conditions. This results in a system which exhibits a high degree of non-linearity in terms of both frequency and amplitude. The numerical simulation of vibration isolation characteristics of HDM is difficult due to the fluid-structure interaction between the main supporting rubber and fluid in chambers, the nonlinear material properties, the large deformation of rubber parts, structure contact problems among the inner parts, and the turbulent flow in the inertia track. In this paper an integrated numerical simulation analysis based on structural FEM and a lumped-parameter model of HDM is carried out.

This paper presents the polytopic modeling method and state variable observer design approach for semi-active suspension with changeable damping and variant stiffness elements. And such semi-active suspension system is suitable to be modeled as a dynamic polytopic system where the extreme vertices of damping and stiffness values are taken as the convex vertices of polytope. Thus, a dynamic polytopic model is the convex synthesis with all the vertex system dynamics and linear system theory can be applied to the system at each vertex. Herein, the conventional Kalman filter theory is utilized to design the observer for each vertex system, then the polytopic observer is formulated by a convex synthesis. The proposed observer design approach is testified by numerical study and vehicle test.

As an important class of nonlinear system, polytopic bilinear system is investigated. Combined with the properties of convex polytope, the nonlinear control for polytopic bilinear system is formulated by synthesizing nonlinear H∞ controller which is designed for polytopic bilinear system at vertices. For a semi-active suspension system with controllable damping and variant stiffness elements, it is easily modeled as a polytopic bilinear system model. In this case, the desired nonlinear control properties are pursued in making effective use of the changeable damping property while the variant stiffness is taken as the affine parameter of polytopic model. Therefore, polytopic bilinear system model could be reduced to a feasible problem by polytopic convex decomposition. Then the control problem of bilinear system model is to find a solution of nonlinear H∞ control.

To investigate the ignition process in a diesel spray, the ignition in a transient fuel spray is analyzed numerically by a discrete droplet spray model (DDM) coupled with the Shell kinetics model at various operating conditions. Predicted results show that the fuel mixture injected at the start of injection, which travels along midway between the spray axis and the spray periphery, contributes heavily to the first ignition in a spray. The equivalence ratio and temperature of the first ignited mixture are kept nearly constant until the start of hot ignition. The temperature of the first ignited mixture is kept at a constant value of higher temperature than the thermodynamic equilibrium temperature of the mixture before the hot ignition starts. The equivalence ratio of the first ignited mixture is around 1.6 at initial gas temperatures between 750 K and 850 K.

To investigate the ignition process in a diesel spray, the ignition in a transient fuel spray is analyzed numerically by a simple quasi-steady spray model coupled with the Shell kinetics model at various operating conditions and validity of this model is assessed by a comparison with existing experimental data. The calculated results indicate that the competition between the heat absorption of fuel and the hot air entrainment determines the equivalence ratio of mixtures favorable for the ignition to occur in the shortest time.

A thermodynamic two-zone model which assumes a stoichiornetric burned gas region and unburned air region is presented in an attempt to calculate more precise rate of heat release of diesel combustion. A comparison is made of the rate of heat release obtained by the two-zone model with that obtained by the conventional single-zone model. It shows around 10 % increase in the rate of heat release with the two-zone model. The effect of state equation of gas is also examined with the single-zone model and the use of a real gas law in stead of the perfect gas law is found to yield minor difference in the rate of heat release at a high boost operating condition.

State-space solutions of H∞ controller have been well developed. Hence to a real structure control design, the first step is to get a state space model of the structure. There are analytical and experimental dynamic modeling methods. As we know, it is hard to obtain an accurate model for a flexible and complex structure by FEM(Finite Element Method). Then the experimental modeling methods are used. In this paper, we use frequency domain modal analysis technique based on system FRF(Frequency Response Function) data and ERA(Eigensystem Realization Algorithm) time domain method based on system impulse response data to establish state-space model in order to design H∞ control law for the purpose of vibration suppression. The robust control implementation is exerted on a testbed (truck cab model device) with three degrees of freedom. The validity of experimental state-space modeling is testified and the obvious vibration control performances are achieved.