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Technical Paper

Braking Judder Test and Simulation Analysis of Commercial Vehicle

2024-04-09
2024-01-2342
Brake judder affects vehicle safety and comfort, making it a key area of research in brake NVH. Transfer path analysis is effective for analyzing and reducing brake judder. However, current studies mainly focus on passenger cars, with limited investigation into commercial vehicles. The complex chassis structures of commercial vehicles involve multiple transfer paths, resulting in extensive data and testing challenges. This hinders the analysis and suppression of brake judder using transfer path analysis. In this study, we propose a simulation-based method to investigate brake judder transfer paths in commercial vehicles. Firstly, road tests were conducted to investigate the brake judder of commercial vehicles. Time-domain analysis, order characteristics analysis, and transfer function analysis between components were performed.
Technical Paper

Analysis and Design of Suspension State Observer for Wheel Load Estimation

2024-04-09
2024-01-2285
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.
Technical Paper

Performance Analysis of Fuel Cells for High Altitude Long Flight Multi-rotor Drones

2024-04-09
2024-01-2177
In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.
Technical Paper

A New U-Net Speech Enhancement Framework Based on Correlation Characteristics of Speech

2024-04-09
2024-01-2015
As a key component of in-vehicle intelligent voice technology, speech enhancement can extract clean speech signals contaminated by environmental noise to improve the perceptual quality and intelligibility of speech. It has extensive applications in the field of intelligent car cabins. Although some end-to-end speech enhancement methods based on time domain have been proposed, there is often limited consideration given to designing model architectures based on the characteristics of the speech signal. In this paper, we propose a new U-Net based speech enhancement framework that utilizes the temporal correlation of speech signals to reconstruct higher-quality and more intelligible clean speech.
Technical Paper

Combining Dynamic Movement Primitives and Artificial Potential Fields for Lane Change Obstacle Avoidance Trajectory Planning of Autonomous Vehicles

2024-04-09
2024-01-2567
Lane change obstacle avoidance is a common driving scenario for autonomous vehicles. However, existing methods for lane change obstacle avoidance in vehicles decouple path and velocity planning, neglecting the coupling relationship between the path and velocity. Additionally, these methods often do not sufficiently consider the lane change behaviors characteristic of human drivers. In response to these challenges, this paper innovatively applies the Dynamic Movement Primitives (DMPs) algorithm to vehicle trajectory planning and proposes a real-time trajectory planning method that integrates DMPs and Artificial Potential Fields (APFs) algorithm (DMP-Fs) for lane change obstacle avoidance, enabling rapid coordinated planning of both path and velocity. The DMPs algorithm is based on the lane change trajectories of human drivers. Therefore, this paper first collected lane change trajectory samples from on-road vehicle experiments.
Technical Paper

A MPC based Cooperated Control Strategy for Enhanced Agility and Stability of Four-Wheel Steering and Drive Electric Vehicles

2024-04-09
2024-01-2768
Multiple actuators equipped in electric vehicles, such as four- wheel steering (4WS) and four-wheel drive (4WD), provide more degrees of freedom for chassis motion control. However, developing independent control strategies for distinct actuator types could result in control conflicts, potentially degrading the vehicle's motion performance. To address this issue, a model predictive control (MPC) based steering-drive cooperated control strategy for enhanced agility and stability of electric vehicles with 4WD and 4WS is proposed in this paper. By designing the control constraints within the MPC framework, the strategy enables single-drive control, single-steering control, and steering-drive cooperative control. In the upper control layer, a linear time-varying MPC (LTV-MPC) is designed to generate optimal additional yaw moment and additional steering angles of front and rear wheels to enhance vehicle agility and lateral stability.
Technical Paper

Lane Changing Comfort Trajectory Planning of Intelligent Vehicle Based on Particle Swarm Optimization Improved Bezier Curve

2023-12-31
2023-01-7103
This paper focuses on lane-changing trajectory planning and trajectory tracking control in autonomous vehicle technology. Aiming at the lane-changing behavior of autonomous vehicles, this paper proposes a new lane-changing trajectory planning method based on particle swarm optimization (PSO) improved third-order Bezier curve path planning and polynomial curve speed planning. The position of Bezier curve control points is optimized by the particle swarm optimization algorithm, and the lane-changing trajectory is optimized to improve the comfort of lane changing process. Under the constraints of no-collision and vehicle dynamics, the proposed method can ensure that the optimal lane-changing trajectory can be found in different lane-changing scenarios. To verify the feasibility of the above planning algorithm, this paper designs the lateral and longitudinal controllers for trajectory tracking control based on the vehicle dynamic tracking error model.
Technical Paper

Electro-Hydraulic Composite Braking Control Optimization for Front-Wheel-Driven Electric Vehicles Equipped with Integrated Electro-Hydraulic Braking System

2023-11-05
2023-01-1864
With the development of brake-by-wire technology, electro-hydraulic composite braking technology came into being. This technology distributes the total braking force demand into motor regenerative braking force and hydraulic braking force, and can achieve a high energy recovery rate. The existing composite braking control belongs to single-channel control, i.e., the four wheel braking pressures are always the same, so the hydraulic braking force distribution relationship of the front and rear wheels does not change. For single-axle-driven electric vehicles, the additional regenerative braking force on the driven wheels will destroy the original braking force distribution relationship, resulting in reduced braking efficiency of the driven wheels, which are much easier to lock under poor road adhesion conditions.
Technical Paper

Research on Cold Start Strategy of Vehicle Multi-Stack Fuel Cell System

2023-10-30
2023-01-7036
To study the cold start of muti-stack fuel cell system (MFCS), a novel thermal management subsystem structure and corresponding cold start strategies are proposed. Firstly, leveraging the distinctive configuration of the MFCS that can be sequentially initiated, we augmented the existing thermal management subsystem with the incorporation of two additional collection valves and two bypass diverter valves, which affords an increased degree of flexibility in the formulation of cold-start strategies. Secondly, we innovatively propose a hierarchical auxiliary heating cold start strategy and an average auxiliary heating cold start tailored for MFCS consisting of power levels of 20 kW, 70 kW, and 120 kW. Furthermore, we have developed a controller to address temperature control challenges during the start-up process.
Technical Paper

Research on Air Mass Flow and Pressure Control Method for the Multi-Stack Fuel Cell System Based on Model Predictive Control

2023-10-30
2023-01-7037
The multi-stack fuel cell system (MFCS) has the advantages of higher efficiency, stronger robustness and longer life, and could be widely used in high-power application scenarios such as automobiles, airplanes, trains, and ships. The appropriate air mass flow and air pressure have a crucial impact on the output power performance indicators of the MFCS. Considering that the designed integrated air supply system for the MFCS has significant gas supply hysteresis and strong coupling between the inlet air mass flow and air pressure of each stack, this paper identifies multiple steady-state operating points of the fuel cell system to obtain corresponding linear predictive models and establishes corresponding predictive control algorithms. The Model Predictive Control (MPC) algorithms are switched in real-time based on the current load throughout the entire C-WTVC (China World Transient Vehicle Cycle) working condition.
Technical Paper

Transient Temperature Field Prediction of PMSM Based on Electromagnetic-Heat-Flow Multi-Physics Coupling and Data-Driven Fusion Modeling

2023-10-30
2023-01-7031
With the increase of motor speed and the deterioration of operating environment, it is more difficult to predict the transient temperature field (TTF). Meanwhile, it is difficult to obtain the temperature test dataset of key nodes under various complete road conditions, so the cost of bench test or real vehicle test is high. Therefore, it is of great significance to establish a high fidelity, lightweight temperature prediction model which can be applied to real vehicle thermal management for ensuring the safe and stable operation of motor. In this paper, a physical model simulating electromagnetic-heat-flow multi-physical coupling of permanent magnet synchronous motor (PMSM) in electric drive gearbox (EDG) is established, and the correctness of the model is verified by the actual EDG bench test.
Technical Paper

Research on Fatigue Damage of Independent Suspension Support Structure for a Commercial Vehicle Based on Load Spectrum of Basic Vehicle

2023-04-11
2023-01-0807
In this paper, an equivalent conversion method is proposed to apply the six-dimensional force road spectrum of the four-axle vehicle on the same platform to the three-axle through the axle load comparison. Further, the feasibility of the devolved equivalent conversion method is verified, and the fatigue performance improvement of the wishbone support structure of a commercial vehicle is finally achieved. Specifically, firstly, the load spectrum at each attachment point of the suspension for the three-axle vehicle is obtained through the iteration of the multi-body dynamic model. Furthermore, the finite element model of the suspension for the three-axle vehicle is established; the analysis of fatigue life for the suspension structure is performed by extracting stress amplitude through the multi-axis cyclic counting method and calculating equivalent force amplitude through McDiarmid’s criterion, combined with the SN curve of the material.
Technical Paper

Load Spectrum Extraction of Double-Wishbone Independent Suspension Bracket Based on Virtual Iteration

2023-04-11
2023-01-0774
The displacement of the shaft head fails to be accurately measured while the three-axle heavy-duty truck is driving on the reinforced pavement. In order to obtain accurate fatigue load spectrum of the suspension bracket, the acceleration signals of the shaft heads of the suspension obtained by the reinforced pavement test measurement are virtually iterated as responses. A more accurate model of the rigid-flexible coupled multi-body dynamics (MBD) of the whole vehicle is established by introducing a flexible frame based on the comprehensive modal theory. Furthermore, the vertical displacements of the shaft heads are obtained by the reverse solution of the virtual iterative method with well-pleasing precision. The accuracy of the virtual iteration is verified by comparing the simulation results with the vertical acceleration of the shaft head under the reinforced pavement in the time domain and damage domain.
Technical Paper

Simplified Modeling of an Innovative Heating Circuit for Battery Pack Based on Traction Motor Drive System

2023-04-11
2023-01-0515
Alternating current (AC) heating is an efficient and homogeneous manner to warm Lithium-ion batteries (LIBs) up. The integrated design of AC heating combined with the motor drive circuit has been studied by many scholars. However, the problems of excessive heating frequency (>1kHz) and zeros torque output of the motor during the heating process have not been solved. High-frequency AC excitation may be detrimental to the battery because the effect of high-frequency AC excitation on the state of health of the battery is unknown. In addition, although the zero-torque output can be realized by controlling the q-axis current to zero, the torque ripple is still difficult to eliminate in a real-world application. To further solve the above problems, the motor’s neutral conductor is pulled out and connected to a large capacitor to increase the current amplitude of the AC heating at low frequencies.
Technical Paper

MPC-Based Downhill Coasting-Speed Control Method for Motor-Driven Vehicles

2023-04-11
2023-01-0544
To improve the maneuverability and energy consumption of an electrical vehicle, a two-level speed control method based on model predictive control (MPC) is proposed for accurate control of the vehicle during downhill coasting. The targeted acceleration is planned using the anti-interference speed filter and MPC algorithm in the upper-level controller and executed using the integrated algorithm with the inverse vehicle dynamics and proportional-integral-derivative control model (PID) in the lower-level controller, improving the algorithm’s anti-interference performance and road adaptability. Simulations and vehicle road tests showed that the proposed method could realize accurate real-time speed control of the vehicle during downhill coasting. It can also achieve a smaller derivation between the actual and targeted speeds, as well as more stable speeds when the road resistance changes abruptly, compared with the conventional PID method.
Technical Paper

A Novel Test Platform for Automated Vehicles Considering the Interactive Behavior of Multi-Intelligence Vehicles

2023-04-11
2023-01-0921
With the popularity of automated vehicles, the future mixed traffic flow contains automated vehicles with different degrees of intelligence developed by other manufacturers. Therefore, simulating the interaction behavior of automated vehicles with varying levels of intelligence is crucial for testing and evaluating autonomous driving systems. Since the algorithm of traffic vehicles with various intelligence levels is difficult to obtain, it leads to hardships in quantitatively characterizing their interaction behaviors. Therefore, this paper designs a new automated vehicle test platform to solve the problem. The intelligent vehicle testbed with multiple personalized in-vehicle control units in the loop consists of three parts: 1. Multiple controllers in the loop to simulate the behavior of traffic vehicles;2. The central console applies digital twin technology to share the same traffic scenario between the tested vehicle and the traffic vehicle, creating a mixed traffic flow. 3.
Technical Paper

The Multi-Objective Optimization Design of Hard Point Parameters for Double Wishbone Independent Suspension

2023-04-11
2023-01-0127
There are often a large number of design variables and responses in suspension hard point optimization design. The traditional optimization strategy integrating heuristic algorithm and simulation model is not applicable due to its low efficiency. To solve optimization problems with huge number of design variables and responses, a multi-objective optimization framework combined heuristic optimization algorithm with multi-objective decision-making method is developed. Specifically, the multi-objective optimization was performed by dividing the problem into two independent sub-problems of multi-objective optimization and multi-objective decision-making. Further, to reduce the number of sample points required for building a surrogate model, a two-stage multi-objective optimization is proposed.
Technical Paper

Multi-objective Combination Optimization of Automobile Subframe Dynamic Stiffness

2023-04-11
2023-01-0005
Subframe is an important part of automobile chassis, which is connected with body, suspension control arm, powertrain mount, etc. The dynamic stiffness value of the connection point is an important performance index of the subframe, which affects the vibration of the vehicle body. This paper introduces the basic concept and related theory of dynamic stiffness, derives the theoretical formula of dynamic stiffness, and analyzes the frequency response of the key points of the subframe. In view of the fact that the dynamic stiffness of the subframe of a certain vehicle model is not up to the standard at some connection points, the dynamic stiffness CAE simulation analysis is carried out to determine the frequency range of insufficient dynamic stiffness and the connection points that need to be optimized.
Technical Paper

Dynamic Switch Control of Steering Modes for 4WID-4WIS Electric Vehicle Based on MOEA/D Optimization

2023-04-11
2023-01-0641
To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.
Technical Paper

Ride Comfort Analysis of Seated Occupants Based on an Integrated Vehicle-Human Dynamic Model

2023-04-11
2023-01-0914
Low-frequency vibration caused by road roughness while driving is transmitted to the human body through tires, suspension, and seats. Prolonged exposure of the human body to the vibratory environment will have an impact on ride comfort or even health issues. In order to investigate the vibration response of various segments of occupants while driving, a 15-DOF multi-body dynamic model depicting the shanks with feet, thighs, pelvis, torso with arms, and the head of occupants is established in the two-dimensional sagittal plane, which considers the contact between the occupant and the cushion, backrest headrest, and the vehicle floor simultaneously. The biodynamic parameters are obtained by fitting the published vibration experimental data based on an optimization algorithm. The previously proposed half-car model is incorporated into the human model to construct an integrated vehicle-human model for further ride comfort analysis.
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