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Technical Paper

A Method for Identifying the Noise Characteristics of an Electric Motor System Based on Tests Conducted under Distinct Operating Conditions

2024-04-09
2024-01-2334
The noise tests of electric motor systems serve as the foundation for studying their acoustic issues. However, there is currently a lack of corresponding method for identifying key noise characteristics, such as the noise frequency range that needs to be considered, the significant noise order, and the resonance band worth paying attention to, based on experimental test data under actual operating conditions. This article proposes a method for identifying the noise characteristics of an electric motor system based on tests conducted under distinct operating conditions, which consists of three parts: identifying the primary frequency range, the significant order, and the important resonance band. Firstly, in order to extract noise with the primary energy, the concept of noise contribution is introduced. The primary frequency range and the significant order under a specific operating condition can be obtained after extraction.
Technical Paper

Assessing the Effects of Computational Model Parameters on Aerodynamic Noise Characteristics of a Heavy-Duty Diesel Engine Turbocharger Compressor at Full Operating Conditions

2024-04-09
2024-01-2352
In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated.
Technical Paper

Analysis and Design of Suspension State Observer for Wheel Load Estimation

2024-04-09
2024-01-2285
Tire forces and moments play an important role in vehicle dynamics and safety. X-by-wire chassis components including active suspension, electronic powered steering, by-wire braking, etc can take the tire forces as inputs to improve vehicle’s dynamic performance. In order to measure the accurate dynamic wheel load, most of the researches focused on the kinematic parameters such as body longitudinal and lateral acceleration, load transfer and etc. In this paper, the authors focus on the suspension system, avoiding the dependence on accurate mass and aerodynamics model of the whole vehicle. The geometry of the suspension is equated by the spatial parallel mechanism model (RSSR model), which improves the calculation speed while ensuring the accuracy. A suspension force observer is created, which contains parameters including spring damper compression length, push rod force, knuckle accelerations, etc., combing the kinematic and dynamic characteristic of the vehicle.
Technical Paper

A New U-Net Speech Enhancement Framework Based on Correlation Characteristics of Speech

2024-04-09
2024-01-2015
As a key component of in-vehicle intelligent voice technology, speech enhancement can extract clean speech signals contaminated by environmental noise to improve the perceptual quality and intelligibility of speech. It has extensive applications in the field of intelligent car cabins. Although some end-to-end speech enhancement methods based on time domain have been proposed, there is often limited consideration given to designing model architectures based on the characteristics of the speech signal. In this paper, we propose a new U-Net based speech enhancement framework that utilizes the temporal correlation of speech signals to reconstruct higher-quality and more intelligible clean speech.
Technical Paper

A Target-Speech-Feature-Aware Module for U-Net Based Speech Enhancement

2024-04-09
2024-01-2021
Speech enhancement can extract clean speech from noise interference, enhancing its perceptual quality and intelligibility. This technology has significant applications in in-car intelligent voice interaction. However, the complex noise environment inside the vehicle, especially the human voice interference is very prominent, which brings great challenges to the vehicle speech interaction system. In this paper, we propose a speech enhancement method based on target speech features, which can better extract clean speech and improve the perceptual quality and intelligibility of enhanced speech in the environment of human noise interference. To this end, we propose a design method for the middle layer of the U-Net architecture based on Long Short-Term Memory (LSTM), which can automatically extract the target speech features that are highly distinguishable from the noise signal and human voice interference features in noisy speech, and realize the targeted extraction of clean speech.
Technical Paper

Experimental Analysis on Noise and Vibration of Electric Drive System Focusing on Order Contribution Ratio

2024-04-09
2024-01-2339
In the process of automobile industrialization, integrated electric drive systems turn to be the mainstream transmission system of electric vehicles gradually. The main sources of noise and vibration in the chassis are from the gear reducer and motor system, as a replacement of engine. For improving the electric vehicles NVH performance, effective identification and quantitative analysis of the main noise sources are a significant basis. Based on the rotating hub test platform in the semi-anechoic chamber, in this experiment, an electric vehicle equipped with a three-in-one electric drive system is taken as the research object. As well the noise and vibration signals in the interior vehicle and the near field of the electric drive system are collected under the operating conditions of uniform speed, acceleration speed, and coasting with gears under different loads, and the test results are processed and analyzed by using the spectral analysis and order analysis theories.
Technical Paper

A Novel LiDAR Anchor Constraint Method for Localization in Challenging Scenarios

2023-12-20
2023-01-7053
Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed.
Technical Paper

Electro-Hydraulic Composite Braking Control Optimization for Front-Wheel-Driven Electric Vehicles Equipped with Integrated Electro-Hydraulic Braking System

2023-11-05
2023-01-1864
With the development of brake-by-wire technology, electro-hydraulic composite braking technology came into being. This technology distributes the total braking force demand into motor regenerative braking force and hydraulic braking force, and can achieve a high energy recovery rate. The existing composite braking control belongs to single-channel control, i.e., the four wheel braking pressures are always the same, so the hydraulic braking force distribution relationship of the front and rear wheels does not change. For single-axle-driven electric vehicles, the additional regenerative braking force on the driven wheels will destroy the original braking force distribution relationship, resulting in reduced braking efficiency of the driven wheels, which are much easier to lock under poor road adhesion conditions.
Technical Paper

Motor Stator Modeling and Equivalent Material Parameters Identification for Electromagnetic Noise Calculation

2023-04-11
2023-01-0530
Aiming at the laborious process in motor structure modeling for acoustic noise calculation, an improved stator structure modeling scheme is proposed, which includes stator structure simplification and equivalent material parameters identification. The stator assembly is modeled as a homogeneous solid with the same size as the stator core, and the influence of model simplification is compensated by orthotropic equivalent material parameters. The equivalent material parameters are acquired through an optimization algorithm by minimizing the error between FEM calculated modal frequencies and the modal tested results. With the stator assembly model, the motor assembly model is built, and the constrained modal characteristics of the motor assembly are verified by comparing the modal frequencies to the resonance bands in the vibration acceleration spectrum. Finally, the motor structure model is used to calculate the electromagnetic noise of an induction motor.
Technical Paper

Noise Reduction Method of Induction Motor Based on Periodic Signal-Based Modulation Considering Frequency Band Characteristics of Electromagnetic Force

2023-04-11
2023-01-0534
This paper aims at the problem that the sideband vibration noise of induction motor caused by inverter pulse width modulation (PWM). The frequency distribution characteristics of the induction motor with 36 stator slots and 32 rotor slots (36/32 IM) are analyzed. Based on that, a frequency width selection method for the periodic signal-based modulation considering the characteristics of sideband electromagnetic force. Results show that this method can effectively reduce the peak value of the sound power level (SWL) of sideband noise of IM at different speeds. This method is also applicable to IMs with different pole-slot match.
Technical Paper

The Pendulum Motion Measured Digital Photogrammetry for a Centrifugal Pendulum Vibration Absorber

2023-04-11
2023-01-0124
Centrifugal Pendulum Vibration Absorber (CPVA for short) is used to absorb torsional vibrations caused by the shifting motion of the engine. It is increasingly used in modern powertrains. In the research of the dynamic characteristics of the CPVA, it is necessary to obtain the real motion of the pendulum to compensate the fitting performance of mathematical model. The usual method is to install an angle sensor to measure the movement of the pendulum. On the one hand, the installation of the sensor will affect its movement to a certain extent, so that the measurement results do not match the actual motion. On the other hand, the motion of the pendulum is not only the rotational motion around the rotational axis of the CPVA rotor, but also has translation relative to it. As a result, it is difficult to obtain accurate motion only by the angle sensor. We proposed a non-contact centrifugal pendulum motion measurement method.
Technical Paper

Multi-objective Combination Optimization of Automobile Subframe Dynamic Stiffness

2023-04-11
2023-01-0005
Subframe is an important part of automobile chassis, which is connected with body, suspension control arm, powertrain mount, etc. The dynamic stiffness value of the connection point is an important performance index of the subframe, which affects the vibration of the vehicle body. This paper introduces the basic concept and related theory of dynamic stiffness, derives the theoretical formula of dynamic stiffness, and analyzes the frequency response of the key points of the subframe. In view of the fact that the dynamic stiffness of the subframe of a certain vehicle model is not up to the standard at some connection points, the dynamic stiffness CAE simulation analysis is carried out to determine the frequency range of insufficient dynamic stiffness and the connection points that need to be optimized.
Technical Paper

Dynamic Switch Control of Steering Modes for 4WID-4WIS Electric Vehicle Based on MOEA/D Optimization

2023-04-11
2023-01-0641
To overcome the shortcoming that vehicles with multiple steering modes need to switch steering modes at parking or very low speeds, a dynamic switch method of steering modes based on MOEA/D (Multi-objective Evolutionary Algorithm Based on Decomposition) was proposed for 4WID-4WIS (Four Wheel Independent Drive-Four Wheel Independent Steering) electric vehicle, considering the smoothness of dynamic switch, the lateral stability of the vehicle and the energy economy of tires. First of all, the vehicle model of 4WID-4WIS was established, and steering modes were introduced and analyzed. Secondly, the conditions for the dynamic switch of steering modes were designed with the goal of stability and safety. According to different constraints, the control strategy was formulated to obtain the target angle of the active wheels. Then aiming at the smoothness of the dynamic switch, the active wheel angle trajectory was constructed based on the B-spline theory.
Technical Paper

Optimization Design and Performance Verification of the Second Generation Single Motor Plug-in Hybrid System (EDU) of SAIC Motor Vehicle Company

2023-04-11
2023-01-0446
SEAT Department of SAIC Motor Vehicle Company starts innovatively applying the single motor and P2.5 configuration scheme from EDU G2(Electric Drive Unit Generation 2), which consists of six engine gears and four motor gears. EDU G2 is very compact and adaptable through the coupling design. Gear coupling make the engine and motor coordination limited, so as to the high efficiency zone of the engine and the high efficiency zone of the motor cannot match in some working conditions, which affect the performance of the vehicle. Therefore, SEAT developed the second generation of single-motor plug-in hybrid system EDU G2 Plus EDU G2(Electric Drive Unit Generation 2 Plus), which realized the decoupling design of 5 engine gears and 2 motor gears, so that the power output of engine and motor is freely. With excellent power and economic performance, the vehicle has been well received by customers.
Technical Paper

Influence of Roof Sensor System on Aerodynamics and Aero-Noise of Intelligent Vehicle

2023-04-11
2023-01-0841
The roof sensor system is an indispensable part of intelligent vehicles to observe the environment, however, it deteriorates the aerodynamic and noise performance of the vehicle. In this paper, large eddy simulation and the acoustic perturbation equation are combined to simulate the flow and sound fields of the intelligent vehicle. Firstly, test and simulation differences of aerodynamic drag and pressure coefficients on the roof and rear of the intelligent vehicle without roof sensor system are discussed. It is found that the difference in aerodynamic drag coefficient is 5.5%, and the pressure coefficients’ differences at 21 out of 24 measurement points are less than 0.05. On this basis, under the influence of the sensor system, the aerodynamic drag coefficient of the intelligent vehicle is increased by 23.4%.
Technical Paper

Function-Driven Generation Method for Continuous Scenarios of Autonomous Vehicles

2022-12-22
2022-01-7111
The scenario-based test method is now drawing more and more attention in the field of the test for autonomous vehicles. The predefined scenarios are used in the safety verification and performance evaluation of autonomous vehicles. However, the traditional generation method for predefined scenarios is parameterized and open-looped, which makes it challenging to generate diverse and complex scenarios. It is critical when testing high-level autonomous vehicles to verify their reliability in multiple behavior transitions. In this paper, a generation method for the continuous scenario is proposed to realize a function-driven iteration of scenarios for autonomous driving systems (ADS). The method consists of a functional model of ADS and a formal description of abstract scenario.
Technical Paper

Parameter Analysis and Optimization of Road Noise Active Control System

2022-03-29
2022-01-0313
The parameter setting has a great influence on the noise reduction performance of the road noise active control (RNC) system. This paper analyzes and optimizes the parameters of the RNC system. Firstly, the model of the RNC system is established based on the FxLMS algorithm. Based on this model, taking the maximum noise reduction as the evaluation index, the sensitivity analysis of convergence coefficient, filter order, and reference signal gain was carried out using the Sobol method with the data measured by a real vehicle on asphalt pavement at 40km/h. The results show that there is no significant interaction between the three parameters. Then, using the idea of orthogonal experiment, the simulation results of the control model are analyzed by taking the maximum noise reduction as the evaluation index. It is found that the convergence coefficient has the greatest effect on the maximum noise reduction, followed by the filter order, and the reference signal gain has the least effect.
Technical Paper

Accurate Modeling of PMSM Considering Orthotropic Material Parameters of Stator System for Vibroacoustic Prediction

2022-03-29
2022-01-0725
An accurate finite element (FE) model is the basis for the numerical prediction of vibration and noise of permanent magnet synchronous motors (PMSMs). This paper provides an equivalent modeling method of PMSMs considering the orthotropic material parameters of the stator system. First, a theoretical analysis of the influence of orthotropic material parameters on modal characteristics is implemented. Subsequently, the influence of orthotropic material parameters on the modal frequency of the stator is analyzed through the FE method. Then, the modal parameters of the stator core and the stator assembly are obtained by modal tests. According to the equivalent FE model and modal parameters, the orthotropic material parameters of the stator system are acquired. Moreover, to save the calculation time and simplify the modal identification process, the influence of windings is taken into account through additional mass and additional stiffness during the modeling process.
Technical Paper

Adjoint-Based Model Tuning and Machine Learning Strategy for Turbulence Model Improvement

2022-03-29
2022-01-0899
As turbulence modeling has become an indispensable approach to perform flow simulation in a wide range of industrial applications, how to enhance the prediction accuracy has gained increasing attention during the past years. Of all the turbulence models, RANS is the most common choice for many OEMs due to its short turn-around time and strong robustness. However, the default setting of RANS is usually benchmarked through classical and well-studied engineering examples, not always suitable for resolving complex flows in specific circumstances. Many previous researches have suggested a small tuning in turbulence model coefficients could achieve higher accuracy on a variety of flow scenarios. Instead of adjusting parameters by trial and error from experience, this paper introduced a new data-driven method of turbulence model recalibration using adjoint solver, based on Generalized k-ω (GEKO) model, one variant of RANS.
Technical Paper

Simulation of the Internal Flow and Cavitation of Hydrous Ethanol-Gasoline Fuels in a Multi-Hole Direct Injector

2022-03-29
2022-01-0501
Hydrous ethanol not only has the advantages of high-octane number and valuable oxygen content, but also reduce the energy consumption in the production process. However, little literature investigated the internal flow and cavitation of hydrous ethanol-gasoline fuels in the multi-hole direct injector. In this simulation, a two-phase fuel flow model in injector is established based on the multi-fluid model of Euler-Euler method, and the accuracy of model is verified. On the basis of this model, the flow of different hydrous ethanol-gasoline blends is calculated under different injection conditions, and the cavitation, flow rate, and velocity at the outlet of the nozzle are predicted. Meanwhile, the influence of temperature and back pressure on the flow is also analyzed. The results show that the use of hydrous ethanol reduces the flow rate, compared with the velocity of E0, that of E10w, E20w, E50w, E85w, and E100w decreases by 10%, 12.9%, 17.6%, 20%, and 23.5%, respectively.
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