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Brake judder affects vehicle safety and comfort, making it a key area of research in brake NVH. Transfer path analysis is effective for analyzing and reducing brake judder. However, current studies mainly focus on passenger cars, with limited investigation into commercial vehicles. The complex chassis structures of commercial vehicles involve multiple transfer paths, resulting in extensive data and testing challenges. This hinders the analysis and suppression of brake judder using transfer path analysis. In this study, we propose a simulation-based method to investigate brake judder transfer paths in commercial vehicles. Firstly, road tests were conducted to investigate the brake judder of commercial vehicles. Time-domain analysis, order characteristics analysis, and transfer function analysis between components were performed.

With the continuous popularization of electric vehicles (EVs), ensuring the best performance of EVs has become a significant concern, and lithium-ion power batteries are considered as the essential storage and conversion equipment for EVs. Therefore, it is of great significance to quickly evaluate the state of power batteries. This paper investigates a fast state estimation method of power batteries oriented to after-sales and maintenance. Based on the battery equivalent circuit model and heuristics optimization algorithm, the battery model parameters, including the internal ohmic and polarization resistance, can be identified using only 30 minutes of charging or discharging process data without full charge or discharge. At the same time, the proposed method can directly estimate the state of charge (SOC) and maximum available capacity of the battery without knowing initial SOC information.

The formation is a crucial step in the production process of lithium-ion batteries (LIBs), during which the solid electrolyte interphase (SEI) is formed on the surface of the anode particles to passivate the electrode. It determines the performance of the battery, including its capacity and lifetime. A meticulously designed formation protocol is essential to regulate and optimize the stability of the SEI, ultimately achieving the optimal performance of the battery. Current research on formation protocols in lithium-ion batteries primarily focuses on temperature, current, and voltage windows. However, there has been limited investigation into the influence of different initial pressures on the formation process, and the evolution of cell pressure during formation remains unclear. In this study, a pressure-assisted formation device for lithium-ion pouch cells is developed, equipped with pressure sensors.

Lightweight design is a key factor in general engineering design practice, however, it often conflicts with fatigue durability. This paper presents a way for improving the effectiveness of fatigue performance dominated optimization, demonstrated through a case study on suspension brackets for heavy-duty vehicles. This case study is based on random load data collected from fatigue durability tests in proving grounds, and fatigue failures of the heavy-duty vehicle suspension brackets were observed and recorded during the tests. Multi-objective fatigue optimization was introduced by employing multiaxial time-domain fatigue analysis under random loads combined with the non-dominated sorting genetic algorithm II with archives.

Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.

The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.

The software installed in Electronic Control Units (ECUs) has witnessed a significant scale expansion as the functionality of Intelligent Connected Vehicles (ICVs) has become more sophisticated. To seek convenient long-term functional maintenance, stakeholders want to access ECUs data or update software from anywhere via diagnostic. Accordingly, as one of the external interfaces, Diagnostics over Internet Protocol (DoIP) is inevitably prone to malicious attacks. It is essential to note that cybersecurity threats not only arise from inherent protocol defects but also consider software implementation vulnerabilities. When implementing a specification, developers have considerable freedom to decide how to proceed. Differences between protocol specifications and implementations are often unavoidable, which can result in security vulnerabilities and potential attacks exploiting them.

In the process of automobile industrialization, integrated electric drive systems turn to be the mainstream transmission system of electric vehicles gradually. The main sources of noise and vibration in the chassis are from the gear reducer and motor system, as a replacement of engine. For improving the electric vehicles NVH performance, effective identification and quantitative analysis of the main noise sources are a significant basis. Based on the rotating hub test platform in the semi-anechoic chamber, in this experiment, an electric vehicle equipped with a three-in-one electric drive system is taken as the research object. As well the noise and vibration signals in the interior vehicle and the near field of the electric drive system are collected under the operating conditions of uniform speed, acceleration speed, and coasting with gears under different loads, and the test results are processed and analyzed by using the spectral analysis and order analysis theories.

In recent years, the burgeoning applications of hydrogen fuel cells have ignited a growing trend in their integration within the transportation sector, with a particular focus on their potential use in multi-rotor drones. The heightened mass-based energy density of fuel cells positions them as promising alternatives to current lithium battery-powered drones, especially as the demand for extended flight durations increases. This article undertakes a comprehensive exploration, comparing the performance of lithium batteries against air-cooled fuel cells, specifically within the context of multi-rotor drones with a 3.5kW power requirement. The study reveals that, for the specified power demand, air-cooled fuel cells outperform lithium batteries, establishing them as a more efficient solution.

Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed.

Hydrogen energy is a kind of secondary energy with an abundant source, wide application, green, and is low-carbon, which is important for building a clean, low-carbon, safe, and efficient energy system and achieving the goal of carbon peaking and being carbon neutral. In this paper, the effect of nozzle position, hydrogen injection timing, and ignition timing on the in-cylinder combustion characteristics is investigated separately with the 13E hydrogen engine as the simulation object. The test results show that when the nozzle position is set in the middle of the intake and exhaust tracts (L2 and L3), the peak in-cylinder pressure is slightly higher than that of L1, but when the nozzle position is L2, the cylinder pressure curve is the smoothest, the peak exothermic rate is the lowest, and the peak cylinder temperature is the lowest.

To improve the prediction accuracy of the remaining useful life (RUL) of the proton exchange membrane fuel cell (PEMFC), an integrated health index (IHI) including electrical and non-electrical parameters of PEMFC is established, and the RUL prediction is conducted based on the above index. Firstly, several operating conditions including the PEMFC degradation information are selected according to the information theory method. Moreover, the IHI is established by the sequential quadratic programming method. Secondly, RUL predictions based on the power and IHI are conducted by the adaptive neuro fuzzy inference system (ANFIS), respectively. Finally, different results comparisons including power and IHI differences, differences between experimental and training/predicting results, amounts of different differences in training and predicting phases, and RUL prediction results are presented in detail.

With the increase of motor speed and the deterioration of operating environment, it is more difficult to predict the transient temperature field (TTF). Meanwhile, it is difficult to obtain the temperature test dataset of key nodes under various complete road conditions, so the cost of bench test or real vehicle test is high. Therefore, it is of great significance to establish a high fidelity, lightweight temperature prediction model which can be applied to real vehicle thermal management for ensuring the safe and stable operation of motor. In this paper, a physical model simulating electromagnetic-heat-flow multi-physical coupling of permanent magnet synchronous motor (PMSM) in electric drive gearbox (EDG) is established, and the correctness of the model is verified by the actual EDG bench test.

In this paper, an equivalent conversion method is proposed to apply the six-dimensional force road spectrum of the four-axle vehicle on the same platform to the three-axle through the axle load comparison. Further, the feasibility of the devolved equivalent conversion method is verified, and the fatigue performance improvement of the wishbone support structure of a commercial vehicle is finally achieved. Specifically, firstly, the load spectrum at each attachment point of the suspension for the three-axle vehicle is obtained through the iteration of the multi-body dynamic model. Furthermore, the finite element model of the suspension for the three-axle vehicle is established; the analysis of fatigue life for the suspension structure is performed by extracting stress amplitude through the multi-axis cyclic counting method and calculating equivalent force amplitude through McDiarmid’s criterion, combined with the SN curve of the material.

Alternating current (AC) heating is an efficient and homogeneous manner to warm Lithium-ion batteries (LIBs) up. The integrated design of AC heating combined with the motor drive circuit has been studied by many scholars. However, the problems of excessive heating frequency (>1kHz) and zeros torque output of the motor during the heating process have not been solved. High-frequency AC excitation may be detrimental to the battery because the effect of high-frequency AC excitation on the state of health of the battery is unknown. In addition, although the zero-torque output can be realized by controlling the q-axis current to zero, the torque ripple is still difficult to eliminate in a real-world application. To further solve the above problems, the motor’s neutral conductor is pulled out and connected to a large capacitor to increase the current amplitude of the AC heating at low frequencies.

Aiming at the laborious process in motor structure modeling for acoustic noise calculation, an improved stator structure modeling scheme is proposed, which includes stator structure simplification and equivalent material parameters identification. The stator assembly is modeled as a homogeneous solid with the same size as the stator core, and the influence of model simplification is compensated by orthotropic equivalent material parameters. The equivalent material parameters are acquired through an optimization algorithm by minimizing the error between FEM calculated modal frequencies and the modal tested results. With the stator assembly model, the motor assembly model is built, and the constrained modal characteristics of the motor assembly are verified by comparing the modal frequencies to the resonance bands in the vibration acceleration spectrum. Finally, the motor structure model is used to calculate the electromagnetic noise of an induction motor.

In this paper, the principles, advantages and disadvantages of the main technology of variable strength design of automobile B-pillar Based on the finite element simulation technology, the local stress variable strength design effect of Automobile B-pillar structure is simulated, compared and evaluated. The simulation results show that with the same mechanical properties, the overall lightweight degree of B-pillar structure with variable strength design can be reduced by about 8.9%. With the expansion of the strengthening area of variable strength design of parts, the degree of lightweight of parts can be further improved. It can be seen that the local stress variable strength design method provides a new technical option for the lightweight design of automobile parts.

Air foil bearings are gradually applied in air compressors in fuel cell vehicles for the advantages of high speed, oil-free and non-contact. Advanced air foil bearings with different structures are used to improve the performance of air compressor. Accurate modeling of the complex structures in air foil bearings has become a research hotspot in recent years. This paper presents a theoretical model for a double-top-foil air foil journal bearing (DAFJB) for centrifugal air compressors used in fuel cell vehicles. The foil structure is modeled by finite element method (FEM) using shell elements. Coulomb law and penalty function method are applied to model the tangential and normal behavior of the contact areas. The local contact between the middle top foil and the bump foil, the bump foil and the bearing sleeve are modeled using node-to-segment contact method. The large-area contact behavior between two layers of top foils is modeled by simplified surface-to-surface contact scheme.

The application of Li(Ni0.8Co0.1Mn0.1)O2 (NCM811) cathode-based lithium-ion batteries (LIBs) has alleviated electric vehicle range anxiety. However, the subsequent thermal safety issues limit their market acceptance. A detailed analysis of the failure evolution process for large-format LIBs is necessary to address the thermal safety issue. In this study, prismatic cells with nominal capacities of 144Ah and 125Ah are used to investigate the thermal runaway (TR) characteristics triggered by lateral overheating. Additionally, TR characteristics under two states of charge (SoCs) (100% and 5%) are discussed. Two cells with 100% SoC exhibit similar characteristics, including high failure temperature, high inhomogeneity of temperature distribution, multi-points jet fire, and significant mass loss. Two cells with 5% SoC demonstrate only a slight rupture of the safety valve and the emission of white smoke.

Battery safety issues have severely limited the rapid development and popularization of electric vehicles. Harsh conditions such as high temperature accelerate the degradation of battery safety. To address this issue, a comprehensive analysis of the impact of high-temperature cyclic aging on lithium-ion battery safety is carried out. In the Accelerating Rate Calorimeter, lithium-ion batteries are performed on adiabatic thermal runaway tests and overcharge tests. Regardless of the fully-charged state or half-charged state, in the adiabatic thermal runaway process, high-temperature cyclic aging reduces the characteristic temperature, and the activation energy from the self-heating temperature to thermal runaway triggering temperature decreases. During the overcharge process, high-temperature cyclic aging increases the voltage plateau and the crest voltage before thermal runaway, and their corresponding charging temperature decreases.