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Technical Paper

Assessing the Effects of Computational Model Parameters on Aerodynamic Noise Characteristics of a Heavy-Duty Diesel Engine Turbocharger Compressor at Full Operating Conditions

2024-04-09
2024-01-2352
In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated.
Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

Effect of Residence Time on Morphology and Nanostructure of Soot in Laminar Ethylene and Ammonia-Ethylene Flames

2024-04-09
2024-01-2385
As one of the pollutants that cannot be ignored, soot has a great impact on human health, environment, and energy conversion. In this investigation, the effect of residence time (25ms, 35ms, and 45ms) and ammonia on morphology and nanostructure of soot in laminar ethylene flames has been studied under atmospheric conditions and different flame heights (15 mm and 30 mm). The transmission electron microscopy (TEM) and high-resolution transmission electron microscope (HRTEM) are used to obtain morphology of aggregates and nanostructure of primary particles, respectively. In addition, to analyze the nanostructure of the particles, an analysis program is built based on MATLAB software, which is able to obtain the fringe separation distance, fringe length, and fringe tortuosity parameters of primary particles, and has been verified by the multilayer graphene interlayer distance.
Technical Paper

The Influence of Hyperparameters of a Neural Network on the Augmented RANS Model Using Field Inversion and Machine Learning

2024-04-09
2024-01-2530
In the field of vehicle aerodynamic simulation, Reynold Averaged Navier-Stokes (RANS) model is widely used due to its high efficiency. However, it has some limitations in capturing complex flow features and simulating large separated flows. In order to improve the computational accuracy within a suitable cost, the Field Inversion and Machine Learning (FIML) method, based on a data-driven approach, has received increasing attention in recent years. In this paper, the optimal coefficients of the Generalized k-ω (GEKO) model are firstly obtained by the discrete adjoint method of FIML, utilizing the results of wind tunnel experiments. Then, the mapping relationship between the flow field characteristics and the optimal coefficients is established by a neural network to augment the turbulence model.
Technical Paper

Investigation of Injection Strategy on Combustion and Emission Characteristics in a GDI Engine with a 50 MPa Injection System

2024-04-09
2024-01-2381
A DMS500 engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulate emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, secondary injection ratio and secondary injection end time) on particle diameter distribution and particle number density of emission were investigated. The experimental result indicates that the split injection can suppress the knocking tendency at higher engine loads. The combustion is improved, and the fuel consumption is significantly reduced, avoiding the increase in fuel pump energy consumption caused by the 50 MPa fuel injection system, but the delayed injection increases particulate matter emissions.
Technical Paper

Simulation Based Visual Study of Particulate Deposition Characteristics in Millimeter-Scale Channels of a Diesel Particulate Filter

2023-04-11
2023-01-0387
The diesel particulate filter (DPF) is an effective device for reducing particulate emissions from diesel engines, while its durability and reliability after long-term use are causes for concern. Usually, particulates are considered to be uniformly deposited in DPF channels to form a cake or end plug, however, recent studies have found that a “middle channel deposit” phenomenon of particulates can form a bridge near the middle of the DPF channel. This phenomenon has serious adverse effects on the durability and reliability of the DPF, including abnormally increased pressure drop and frequent regeneration. Since the width of the DPF channel is only about 1-2 millimeters, conventional methods cannot observe the particulate deposition process inside the DPF.
Technical Paper

Adjoint-Based Model Tuning and Machine Learning Strategy for Turbulence Model Improvement

2022-03-29
2022-01-0899
As turbulence modeling has become an indispensable approach to perform flow simulation in a wide range of industrial applications, how to enhance the prediction accuracy has gained increasing attention during the past years. Of all the turbulence models, RANS is the most common choice for many OEMs due to its short turn-around time and strong robustness. However, the default setting of RANS is usually benchmarked through classical and well-studied engineering examples, not always suitable for resolving complex flows in specific circumstances. Many previous researches have suggested a small tuning in turbulence model coefficients could achieve higher accuracy on a variety of flow scenarios. Instead of adjusting parameters by trial and error from experience, this paper introduced a new data-driven method of turbulence model recalibration using adjoint solver, based on Generalized k-ω (GEKO) model, one variant of RANS.
Technical Paper

Effect of Injection Parameters on Particulate Matter Emission in a Direct Injection Gasoline Engine

2021-04-06
2021-01-0628
PN(Particle Number) emission limits are more stringent for gasoline vehicles in Chinese VI emission standards (6×1011 #/km). A EEPS engine exhaust particle size spectrometer was employed to characterize the effects of injection strategies on particulates emissions from a turbocharged gasoline direct injection (GDI) engine. The effects of operating parameters (injection pressure, second injection ratio and second injection end time) on particle diameter distribution and particle number density of emission was Investigated. The experimental result indicates that the quantity of particles decrease with the increase of injection pressure obviously, especially at high load including the 20% reduction of the particle number density. When the engine is at low load, the accumulation mode particle emissions are higher than the nucleation mode particle emissions compared with high load, which present opposite results. The second injection can restrain engine knock at low speed.
Technical Paper

Simulation Analysis of Early and Late Miller Cycle Strategies Influence on Diesel Engine Combustion and Emissions

2020-04-14
2020-01-0662
Based on the working model of a diesel engine, the influence of 2 Miller cycle strategies-Early Intake Valve Closure (EIVC) and Late Intake Valve Closure (LIVC) on the combustion and emissions of diesel engine was analyzed. Then the working condition of each Miller cycle strategies on the engine under the rated speed was optimized through the adjust of the valve timing, boost pressure and the injection timing. The research found that both delaying and advancing the closure timing of the intake valve can decrease the pressure and temperature during compression stroke, prolonging the ignition delay. However, due to the decrease of the working media inside the cylinder, the average in-cylinder temperature and soot emissions will increase, which can be alleviated by raising the boost pressure and the resulting compensation of the intake loss.
Technical Paper

Simulation Investigation of Working Process and Emissions on GDI Engine Fueled with Hydrous Ethanol Gasoline Blends

2019-04-02
2019-01-0219
Compared with ordinary gasoline, using ethanol gasoline blends as fuel of Internal Combustion Engine is beneficial for the performance of power, economy and emission of engine. However, the fuel ethanol blended in ethanol gasoline blends currently is usually anhydrous ethanol, which requires dewatering implementer in production process, and the cost is high. Therefore, the production cost can be significantly reduced by replacement of anhydrous ethanol with hydrous ethanol while exerting the advantage of ethanol gasoline blends. In this study, computation fluid dynamics (CFD) software CONVERGE is employed to establish a simulation model of an actual gasoline direct injection (GDI) engine, and investigate the effect of burning hydrous ethanol gasoline blends and different injection strategy on combustion process and emission, and the validity of the model was validated by experiments.
Technical Paper

The Emission of a Diesel Engine in Different Coolant Temperature during Cold Start at High Altitude

2019-04-02
2019-01-0730
Emissions of diesel engine have been received much more attention since the Volkswagen Emission Scandal. The Euro VI emission standard has already included cold start emissions in the legislative emission driving cycles which is one of the hardest part of emission control. High altitude performance is also considered in the latest regulations which will be stricter in the future. Heating the coolant is one of the most common method to improve the cold start performance. But researches focus on the emission of a diesel engine in different coolant temperature at high altitude which up to 4500m have not been seen. The present research investigated the effect of coolant temperature on performance and exhaust emissions (gaseous and particulate emissions) during the cold start of a diesel engine. A plateau simulation system controlled the inlet and exhaust pressure to create altitude environments from 0m to 4500m, and the coolant temperature was controlled from 20°C to 60°C.
Technical Paper

Study on Real-World NOx and Particle Emissions of Bus: Influences of VSP and Fuel

2019-04-02
2019-01-1181
In this study, the real-world NOx and particle emissions of buses burning pure diesel fuel (D100), biodiesel fuel with 20% blend ratio (B20) and liquefied natural gas (LNG) were measured with portable emission measurement system (PEMS). The measurement conducted at 6 constant speed, which ranged from 10km/h to 60 km/h at 10km/h intervals, and a period of free driving condition. The relationship between vehicle specific power (VSP) and NOx/particle emissions of each bus were analyzed. The results show that the change rules of NOx, PN and PM emission factors with the increase of VSP were basically the same for the same bus, but for the bus using different fuel, the change rules may change. In VSP bin 0, the vehicles were mostly in idle condition and the emission factors of NOx, PN and PM of three buses were all in a relatively high level. In low VSP interval, which ranged from bin 0 to bin 4, the emissions of three buses first decreased and then increased with the growth of VSP.
Technical Paper

Comparison of Particulate Emissions of a Range Extended Electric Vehicle under Different Energy Management Strategies

2019-04-02
2019-01-1189
Range extended electric vehicles achieve significant reductions in fuel consumption by employing as an energy source a small displacement combustion engine that is optimized for high efficiency at one, or a few, operating points. The present paper examines the impact of various energy management strategies on the particulate emissions from the auxiliary power unit (APU) of a range extended electric bus, including optimized auxiliary power unit (APU) on/off strategy, single-point strategy, two-point strategy, power-following strategy and equivalent fuel consumption minimization strategy (ECMS). In addition, this paper also compares the particulate emissions of single energy storage system and composite energy storage system on single-point energy management strategy.
Technical Paper

Experimental Investigation of the Bi-Stable Behavior in the Wake of a Notchback MIRA Model

2019-04-02
2019-01-0663
This paper reports an experimental investigation of the wake flow behind a 1/12 scale notchback MIRA model at Re = UL/ν = 6.9×105 (where U is free-stream velocity, L the length of the model and ν viscosity). Focus is placed on the flow asymmetry over the backlight and decklid. Forty pressure taps are used to map the surface pressure distribution on the backlight and decklid, while the wake topology is investigated by means of 2D Particle Image Velocimetry. The analysis of the instantaneous pressure signals over the notch configuration clearly shows that the pressure presents a bi-stable behavior in the spanwise direction, characterized by the switches between two preferred values, which is not found in the vertical direction.
Technical Paper

Effects of DOC and CDPF Catalyst Composition on Emission Characteristics of Light-Duty Diesel Engine with DOC + CDPF + SCR System

2018-04-03
2018-01-0337
With regulatory standards for diesel engine emissions becoming stricter worldwide, integrated catalytic systems are becoming increasingly necessary. One of the better approaches is to use an after-treatment system consisting of a diesel oxidation catalyst (DOC), a catalyzed diesel particulate filter (CDPF), and a selective catalytic reduction (SCR), but many factors can affect how well this system works. This study investigates the effects of DOC and CDPF catalyst composition on emissions characteristics for DOC + CDPF + SCR systems by collecting reactor and engine data. The reactor results show that the light-off temperatures (T50) of CO and C3H6 increase with the growth of Pt:Pd ratio while the T50 of NO degrades. An engine dynamometer test was conducted on a light-duty diesel engine equipped with DOC + CDPF + SCR. The results show light-off curves of CO and THC that are smoother than the reactor data.
Technical Paper

Application of the Vortex Identification Algorithms in the Study of the Shear Layer in A 3/4 Open Jet Automotive Wind Tunnel

2018-04-03
2018-01-0746
By means of particle image velocimetry(PIV) measurements, this paper uses vortex identification algorithms to find and analyze the coherent structures in the shear layer region of a 1:15 scaled 3/4 open jet automotive wind tunnel with a high Reynolds number(about 106), referring to SAWTC’s AAWT. The proper orthogonal decomposition(POD) is used to process the PIV experimental data to reconstruct the velocity fields. Based on the vortex identification functions, the locations of the center, the rotation direction and the radius of vortex can be computed. Furthermore, this paper uses the statistical method to study the regularities of distribution of these vortexes in a two-dimensional plane, and identify the vortex pairing process in the shear layer region. This paper also chooses different vortex identification algorithms to find the most accurate and suitable algorithms.
Technical Paper

A Novel Battery Impedance Model Considering Internal Temperature Gradient

2018-04-03
2018-01-0436
Battery models are often applied to describe the dynamic characteristics of batteries and can be used to predict the state of the battery. Due to the process of charging and discharging, the battery heat generation will cause the inhomogeneity between inner battery temperature and surface temperature. In this paper, a novel battery impedance model, which takes the impact of the battery internal temperature gradient on battery impedance into account, is proposed to improve the battery model performance. Several experiments are designed and conducted for pouch typed battery to investigate the electrochemical impedance spectroscopy (EIS) characteristics with the artificial temperature gradient (using a heating plate). Experimental results indicate that the battery internal temperature gradient will influence battery EIS regularly.
Technical Paper

Catalytic Characteristic and Application Performance of Catalyzed DPFs Coated with Various Content of Precious Metal in China

2017-10-08
2017-01-2379
Recent toxicological and epidemiologic studies have shown that diesel emissions have been a significant toxic air contaminant. Catalyzed DPF (CDPF) not only significantly reduces the PM mass emissions (>90%), but also further promotes carrier self-regeneration and oxidize more harmful gaseous pollutants by the catalyst coated on the carrier. However, some ultrafine particles and potentially harmful gaseous pollutants, such as VOCs species, originally emitted in the vapor-phase at high plume temperature, may penetrate through the CDPF filter. Furthermore, the components and content of catalyst coated on the CDPF could influence the physicochemical properties and toxicity intensity of those escaping ultrafine particles and gaseous pollutants. In this work, (1) we investigated the influence of precious metal content as a variable parameter on the physicochemical properties and catalytic activities of the small CDPF samples.
Journal Article

Re-Design for Automotive Window Seal Considering High Speed Fluid-Structure Interaction

2017-04-11
2017-01-9452
Automotive window seal has great influence on NVH (Noise-Vibration-Harshness) performance. The aerodynamic effect on ride comfort has attracted increasing research interest recently. A new method for quantifying and transferring aerodynamics-induced load on window seal re-design is proposed. Firstly, by SST (Shear Stress Transport) turbulence model, external turbulent flow field of full scale automotive is established by solving three-dimensional, steady and uncompressible Navier-Stokes equation. With re-exploited mapping algorithm, the aerodynamics pressure on overall auto-body is retrieved and transferred to local glass area to be external loads for seals, thus taking into account the aerodynamics effect of high speed fluid-structure interaction. This method is successfully applied on automotive front window seal design. The re-design header seal decreases the maximum displacements of leeward and windward glass with 9.3% and 34.21%, respectively.
Technical Paper

Correlation Analysis of Interior and Exterior Wind Noise Sources of a Production Car Using Beamforming Techniques

2017-03-28
2017-01-0449
Beamforming techniques are widely used today in aeroacoustic wind tunnels to identify wind noise sources generated by interaction between incoming flow and the test object. In this study, a planar spiral microphone array with 120 channels was set out-of-flow at 1:1 aeroacoustic wind tunnel of Shanghai Automotive Wind Tunnel Center (SAWTC) to test exterior wind noise sources of a production car. Simultaneously, 2 reference microphones were set in vehicle interior to record potential sound source signal near the left side view mirror triangle and the signal of driver’s ear position synchronously. In addition, a spherical array with 48 channels was set inside the vehicle to identify interior noise sources synchronously as well. With different correlation methods and an advanced algorithm CLEAN-SC, the ranking of contributions of vehicle exterior wind noise sources to interested interior noise locations was accomplished.
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