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Technical Paper

Research on Motor Control and Application in Dual Motor Hybrid System

2024-04-09
2024-01-2220
This paper analyzes the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Current control includes current vector control, MTPA control, flux weakening control, PI current control and SVPWM control. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode, battery heating mode and boost mode. The boost strategy of the hybrid system is based on boost mode management, boost target voltage determination and boost PI control. The specific content is as follows: Boost mode control. Boost mode includes initial mode, normal mode, off mode and fault mode. Boost target voltage is determined. Boost converter is controlled by variable voltage, which depends on the operation status of the motor and generator..
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Research on the Oscillation Reduction Control During High Voltage Battery Failure in Hybrid Electric Vehicles

2024-04-09
2024-01-2717
In order to achieve seamless mode switching control for hybrid electric vehicles (HEVs) in the event of battery failure, we propose a motor voltage-controlled mode switching method that eliminates power interruptions. This approach is based on an analysis of the dual-motor hybrid configuration's mode switching. We analyze the overall vehicle operation when the high-voltage battery occurs in different hybrid modes. To ensure that the vehicle can still function like a conventional car under such circumstances, we introduce a novel "voltage control" mode. In this mode, instead of operating in its traditional torque control manner, the P1 motor adopts a voltage control strategy. The P1 controller's variable becomes "voltage," and VCU sends the motor's working mode switching request and PCM finishes the mode transition. During system operation, the P1 motor promptly responds to these target voltages to maintain bus voltage within a normal range.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Pure Electric Mode

2024-04-09
2024-01-2713
In hybrid vehicles, the drive motor is directly connected to the drive train and the inherent drive train damping is low. When subjected to external disturbance, the low damping characteristics of the transmission system may cause torsional vibration, which will continue to oscillate the transmission system and affect the driving performance of the vehicle. In this paper, we propose a harmonic injection wheel control method based on motor speed to suppress oscillations and improve the driving performance of hybrid electric vehicles. The harmonic injection control method based on motor speed is based on Fourier transform to decompose sinusoidal harmonics based on specific order of motor speed. RLS algorithm is used to estimate the amplitude and phase, and PI control is used to calculate the compensation torque for the actual amplitude and target amplitude. Simulation and test results show that the proposed control strategy is effective in suppressing oscillations.
Technical Paper

Research on Coordinated Control during Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2788
Due to the objectives of achieving high fuel efficiency and drivability performance, a dual-drive hybrid system with two motors has been developed. Various drive modes are presented based on engine status, requested driver torque and power, as well as C0 status in different working conditions. The transition control of drive mode change poses a unique challenge for the dual-drive hybrid system. This study discusses the control strategies for transitioning between drive modes. The first type of transition mode is divided into four distinct phases. In the second mode transition, there are three phases: the synchronization phase involving P1 torque intervention, the C0 lock-up phase involving frozen P1 torque control and adjustment of C0 clutch torque and pressure correlation, and finally, the torque exchange phase. The third type of transition includes a dedicated torque transition phase followed by a C0 disengaged phase and concluding with a speed synchronization phase.
Technical Paper

Numerical Simulation of Ammonia-Hydrogen Engine Using Low-Pressure Direct Injection (LP-DI)

2024-04-09
2024-01-2118
Ammonia (NH3), a zero-carbon fuel, has great potential for internal combustion engine development. However, its high ignition energy, low laminar burning velocity, narrow range of flammability limits, and high latent heat of vaporization are not conducive for engine application. This paper numerically investigates the feasibility of utilizing ammonia in a heavy-duty diesel engine, specifically through low-pressure direct injection (LP-DI) of hydrogen to ignite ammonia combustion. Due to the lack of a well-corresponding mechanism for the operating conditions of ammonia-hydrogen engines, this study serves only as a trend-oriented prediction. The paper compares the engine's combustion and emission performance by optimizing four critical parameters: excess air ratio, hydrogen energy ratio, ignition timing, and hydrogen injection timing. The results reveal that excessively high hydrogen energy ratios lead to an advanced combustion phase, reducing indicated thermal efficiency.
Technical Paper

Light-duty Plug-in Electric Vehicles in China: Evolution, Competition, and Outlook

2023-04-11
2023-01-0891
China's plug-in electric vehicle (PEV) market with stocks at 7.8 million is the world's largest in 2021, and it accounts for half of the global PEV growth in 2021. The PEV market in China has dramatically evolved since the pandemic in 2020: over 20% of all new PEV sales are from China by mid-2022. Recent features of PEV market dynamics, consumer acceptance, policies, and infrastructure have important implications for both the global energy market and manufacturing stakeholders. From the perspective of demand pull-supply push, this study analyzes China's PEV industry with a market dynamics framework by reviewing sales, product and brand, infrastructure, and government policies from the last few years and outlooking the development of the new government’s 14th Five-Year Plan (2021-2025).
Technical Paper

Development of Detailed Model and Simplified Model of Lithium-Ion Battery Module under Mechanical Abuse

2022-12-16
2022-01-7120
In order to obtain a good understanding of mechanical behaviors of lithium-ion battery modules in electric vehicles, comprehensive experimental and numerical investigations were performed in the study. Mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on battery modules with prismatic cells. To mitigate thermal runaway, only fully discharged battery modules were used. The force-displacement responses and open circuit voltage were recorded and compared. It was found that the battery modules experienced different failure modes when subjected to mechanical abuse. Besides internal short circuit of cells, external short circuit from bus bar and vapor leakage of electrolyte were also found to deteriorate the mechanical and electrical integrity of the tested modules. Mechanical anisotropy and dynamic effect were found on the battery module.
Technical Paper

In-situ Mechanical Characterization of Compression Response of Anode Coating Materials through Inverse Approach

2022-12-16
2022-01-7121
In this decade, the detailed multi-layer FE model is always applied for investigating the mechanical behavior of Li-ion batteries under mechanical abuse. However, establishing a detailed model of different types of batteries requires a series of material characterization of components. To improve the efficiency of the procedure of component calibration, we introduce a procedure of automatic coating material characterization as an example to represent the strategy. The proposed method is constructing a response solver through MATLAB to predict the mechanical behavior of the coating specimen's representative volume element (RVE) under designated test conditions. The coating material is represented through Drucker-Prager-Cap (DPC) model. All parameters, including boundary conditions and material parameters, are included in this solver.
Technical Paper

Multi-Objective Adaptive Cruise Control via Deep Reinforcement Learning

2022-03-31
2022-01-7014
This work presents a multi-objective adaptive cruise control (ACC) system via deep reinforcement learning (DRL). During the control period, it quantitatively considers three indexes: tracking accuracy, riding comfort, and fuel economy. The system balances contradictions between different indexes to achieve the best overall control results. First, a hierarchical control architecture is utilized, where the upper level controller is synthesized under DRL framework to give out the vehicle desired acceleration. The lower level controller executes the command and compensates vehicle dynamics. Then, four state variables that can comprehensively determine the car-following states are selected for better convergence. Multi-objective reward function is quantitatively designed referring to the evaluation indexes, in which safety constraints are considered by adding violation penalty. Thereafter, the training environment which excludes the disturbance of preceding car acceleration is built.
Technical Paper

Safety Comparison of Geometric Configurations of Electric Vehicle Battery under Side Pole Impact

2022-03-29
2022-01-0265
Batteries have various sizes and can be configured into different layouts in battery pack on electric vehicles. Crash safety performance is one of the key requirements in choosing battery geometric characteristics and designing layout of battery cells in battery pack. In this study, we compared impact responses of different configurations and geometric characteristics of battery cells under side pole impact. The side pole impact is a relatively dangerous collision type for electric vehicles, often causing large deformation and damage to the battery. Using a production battery pack, we first conducted side pole impact tests with sled tester, and then simulated the test configuration.
Technical Paper

Evolution and Future Development of Vehicle Fuel Specification in China

2021-09-21
2021-01-1201
Fuel quality has a significant influence on the combustion engine operation. In recent years the increasing concerns about environmental protection, energy saving, energy security and the requirements of protecting fuel injection and aftertreatment systems have been major driving forces for the Chinese fuel specification evolution. The major property changes in the evolution of Chinese national gasoline and diesel standards are introduced and the reasons behind these changes are analyzed in this paper. The gasoline fuel development from State I to State VI-B involved a decrease of sulfur, manganese, olefins, aromatics and benzene content. The diesel fuel quality improvement from State I to State VI included achieving low sulfur fuels and a cetane number (CN) increase. Provincial fuel standards, stricter than corresponding national standards, were implemented in economically developed areas in the past.
Journal Article

A Study on Parameter Variation of Cells Effects on Battery Groups with Different Topologies and Load Profiles

2021-04-06
2021-01-0756
To satisfy the power and energy requirement of the systems, such as electrical vehicles, the battery packs are constructed with hundreds of single cells connected in series and parallel connection. The most significant difference between a single cell and a battery pack is cell-to-cell variation. Not only does cell-to-cell variation have a big effect on the available energy and power of the battery packs, but also it causes early degradation of battery and potential safety issues. The cell variation effects on battery packs are widely studied because it is of great significance for battery sorting and management scheme. In this paper, battery pack inconsistency is clearly defined and the resulting battery capacity loss and aging acceleration problems are analyzed in detail. A comprehensive LiFePO4 battery pack model was established, which has taken into account cell-to-cell variation, thermal model, capacity degradation, resistance increasing and different battery topologies.
Technical Paper

Mechanical Anisotropy and Strain-Rate Dependency of a Large Format Lithium-Ion Battery Cell: Experiments and Simulations

2021-04-06
2021-01-0755
In order to get a better understanding of the mechanical behavior of lithium-ion battery cells, especially for the mechanical anisotropy and dynamic effect, a series of tests for quasi-static indentation and dynamic impact tests has been designed. In the study, mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on a type of large format prismatic lithium-ion battery cells and jellyrolls of them. To mitigate thermal runaway, only fully-discharged cells and jellyrolls were used. The force-displacement response and open circuit voltage (OCV) were recorded and compared. It shows that jellyroll and battery cell have apparent mechanical anisotropy and strain-rate effect. The stiffness of jellyroll and cell in out-of-plane direction is much larger than that in two in-plane directions.
Technical Paper

Dynamic Load Identification for Battery Pack Bolt Based on Machine Learning

2020-04-14
2020-01-0865
Batteries are exposed to dynamic load during vehicle driving. It is significant to clarify the load input of the battery system during vehicle driving for battery pack structural design and optimization. Currently, bolt connection is mostly applied for battery pack constraint to vehicle, as well as for module assembly inside the pack. However, accurate bolt load is always difficult to obtain, while directly force measurement is expensive and time consuming in engineering. In this paper, a precise data driven model based on Elman neural network is established to identify the dynamic bolt loads of the battery pack, using tested acceleration data near bolts. The dynamic bolt force data is measured at the same time with the acceleration data during vehicle running in different driving conditions, utilizing customized bolt force sensors.
Technical Paper

Mechanical Response of Laterally-Constrained Prismatic Battery Cells under Local Loading

2020-04-14
2020-01-0200
The crash safety of lithium-ion batteries has received great attention in recent years because of their growing popularity in electric vehicles. However, the safety issues of prismatic batteries have not been thoroughly studied; in particular, the mechanical responses of prismatic battery cells with lateral constraints under varied loading conditions still remain unclear. In this study, indentation tests are conducted to study the mechanical response of prismatic battery cells. Fixtures providing lateral constraint which simulates the real packing situation in battery module are designed. Firstly, the effects of lateral constraints on coupled mechanical and electrical responses of prismatic battery cells are analyzed and discussed. Secondly, dynamic indentation tests of prismatic cells with lateral constraints are carried out. The response of the stacked batteries under local loading is revealed.
Technical Paper

Impact of Fuel Properties on GDI Injector Deposit Formation and Particulate Matter Emissions

2020-04-14
2020-01-0388
Gasoline Direct Injection (GDI) engines show advantages in reducing fuel consumption and gaseous pollution emissions when compared to Port Fuel Injection (PFI) engines. However, particulate matter emissions are an essential issue for GDI engine development due to increasingly stringent worldwide emission regulations. Previous studies have shown that gasoline fuel compositions, as well as deposits formed in GDI fuel injectors, can affect emissions in the GDI engine. In this work, the impact of gasoline fuel properties on forming injector deposits and the resulting effect on particulate emissions were investigated using a modern Chinese GDI engine. Six test fuels with different properties involving changes in olefins, aromatics, heavy (C9/C9+) aromatics, T90 and deposit control additive (DCA) were prepared based on the gasoline survey results from the Chinese gasoline fuel market and the China 6 gasoline fuel standard limits.
Technical Paper

Cooperative Ramp Merging Control for Connected and Automated Vehicles

2020-02-24
2020-01-5020
Traffic congestions are increasingly severe in urban areas, especially at the merging areas of the ramps and the arterial roads. Because of the complex conflict relationship of the vehicles in ramps and arterial roads in terms of time-spatial constraints, it is challenging to coordinate the motion of these vehicles, which may easily cause congestions at the merging areas. The connected and automated vehicles (CAVs) provides potential opportunities to solve this problem. A centralized merging control method for CAVs is proposed in this paper, which can organize the traffic movements in merging areas efficiently and safely. In this method, the merging control model is built to formulate the vehicle coordination problem in merging areas, which is then transformed to the discrete nonlinear optimization form. A simulation model is built to verify the proposed method.
Technical Paper

Fuel Cell Vehicles: An Opportunity for China's Greenhouse Gas Reduction

2019-12-19
2019-01-2263
Fuel cell vehicle and battery electric vehicle are two environmentally benign vehicle technology types possibly meeting the zero-emission regulations in the future. The premise is they can achieve parity with conventional vehicle both environmentally and economically. Besides, it is necessary to distinguish which technology is more suitable in China's current and future context. This paper compares their cost-effectiveness for reducing greenhouse gas emissions, examining the life-cycle greenhouse gas emissions of conventional gasoline vehicle, battery electric vehicle and fuel cell vehicle in China's energy context under three different scenarios. The results indicate that under the 500km drive range, fuel cell vehicles are less competitive than battery electric vehicles currently. Fuel cell vehicles generate much more greenhouse gas emissions than battery vehicles and conventional gasoline vehicles.
Technical Paper

Study on Engine Start Vibration Index in a Hybrid Powertrain Using Torque Sensor and Cylinder Pressure Sensor

2019-11-04
2019-01-5034
This paper presents an investigation of drivability issue of engine start-stop. Hybrid vehicles provide excellent benefits regarding fuel efficiency and emission. However, vibration results from constant engine start and stop events generate drivability issues, thus compromising driving comfort. This paper has designed a high speed torque sensor to capture instantaneous torque at the engine shaft. Its consequences help to find out the most suitable index of vibration severity. This paper is organized in four sections. The first section introduces the powertrain to be studied. The second section introduces development of a specially designed torque sensor. The torque sensor is installed between the engine and ISG (Integrated Starter Generator), alongside with an encoder. The torque sensor is utilized to collect the instantaneous shaft torque on occasion of engine start. In the third section, this paper has performed two experiments.
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