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Technical Paper

Research on the Pollutant Reduction Control for P2.5 Hybrid Electric Vehicles

2024-04-09
2024-01-2376
The strategy for emission reduction in the P2.5 hybrid system involves the optimization of engine torque, engine speed, catalyst heat duration, and motor torque regulation in a coordinated manner. In addition to employing traditional engine control methods used in HEV models, unique approaches can be utilized to effectively manage emissions. The primary principle is to ensure that the engine operates predominantly under steady-state conditions or limits its load to regulate emissions levels. The main contributions of this paper are as follows: The first is the optimization of catalyst heating stage. During the catalyst heating stage, the system divides it into one or two stages. In the first stage, the vehicle is driven by the motor while keeping the engine idle. This approach stabilizes catalyst heating and prevents fluctuations in air-fuel ratio caused by speed and load changes that could potentially worsen emissions performance.
Technical Paper

Research on the Oscillation Reduction Control During Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2720
In order to realize the series-parallel switching control of hybrid electric vehicle (HEV) with dual-motor hybrid configuration, a method of unpowered interrupt switching based on the coordinated control of three power sources was proposed by analyzing the series-parallel driving mode of the dual-motor hybrid configuration. The series to parallel switching process is divided into three stages: speed regulation stage, clutch combination and power source switching. The distribution control of speed regulating torque is carried out in the speed regulating stage. The speed adjustment torque is preferentially allocated to the power source of the input shaft (engine and P1) to carry out the lifting torque. Due to the high speed adjustment accuracy and fast response of the P1 motor, the input shaft is preferentially allocated to P1 for speed adjustment, that is, the torque intervention of P1.
Technical Paper

Research on the Oscillation Reduction Control During Gearshift in Hybrid Electric Vehicles

2024-04-09
2024-01-2718
In order to realize the shift control of dual-motor hybrid electric vehicle (HEV), a non-power interruption shift control method based on three-power source coordination control was proposed by analyzing the shift process of dual-motor hybrid configuration. The shift control process was divided into three stages: oil-filling self-learning stage, torque exchange stage and inertia control stage. In the torque exchange stage, the characteristics of the speed stage and torque stage were analyzed, which was different from the traditional method's dependence on pressure sensor, longitudinal acceleration sensor and engine torque accuracy. A shift clutch gain self-learning strategy based on shift time and input shaft speed soaring problem was proposed.
Technical Paper

Research on the Oscillation Reduction Control During High Voltage Battery Failure in Hybrid Electric Vehicles

2024-04-09
2024-01-2717
In order to achieve seamless mode switching control for hybrid electric vehicles (HEVs) in the event of battery failure, we propose a motor voltage-controlled mode switching method that eliminates power interruptions. This approach is based on an analysis of the dual-motor hybrid configuration's mode switching. We analyze the overall vehicle operation when the high-voltage battery occurs in different hybrid modes. To ensure that the vehicle can still function like a conventional car under such circumstances, we introduce a novel "voltage control" mode. In this mode, instead of operating in its traditional torque control manner, the P1 motor adopts a voltage control strategy. The P1 controller's variable becomes "voltage," and VCU sends the motor's working mode switching request and PCM finishes the mode transition. During system operation, the P1 motor promptly responds to these target voltages to maintain bus voltage within a normal range.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Parallel Mode

2024-04-09
2024-01-2714
In order to solve the problems of the shuffle caused by internal and external excitation and the difficulty in obtaining the real-time accurate engine torque during the parallel mode operation of hybrid electric vehicles, a dynamic coordination control strategy for suppressing the jitter of hybrid electric vehicles based on the closed-loop control of engine speed was proposed. The engine torque filtering control method based on the slope limit was adopted to limit the rate of change of the engine torque and reduce the impact caused by the sudden change of the engine torque; the engine speed closed-loop control method was used to take the motor speed which is easy to be measured accurately in real time as the feedback control variable, which solved the problem of the real-time accurate estimation of the engine torque online. In parallel mode, the motor torque accounts for a small proportion because the torque distribution method gives priority to the engine.
Technical Paper

Research on the Anti-Shuffle Control for Hybrid Electric Vehicles in the Pure Electric Mode

2024-04-09
2024-01-2713
In hybrid vehicles, the drive motor is directly connected to the drive train and the inherent drive train damping is low. When subjected to external disturbance, the low damping characteristics of the transmission system may cause torsional vibration, which will continue to oscillate the transmission system and affect the driving performance of the vehicle. In this paper, we propose a harmonic injection wheel control method based on motor speed to suppress oscillations and improve the driving performance of hybrid electric vehicles. The harmonic injection control method based on motor speed is based on Fourier transform to decompose sinusoidal harmonics based on specific order of motor speed. RLS algorithm is used to estimate the amplitude and phase, and PI control is used to calculate the compensation torque for the actual amplitude and target amplitude. Simulation and test results show that the proposed control strategy is effective in suppressing oscillations.
Technical Paper

Motor Control during Gearshift Phase to Reduce the Oscillation in Dual Hybrid Vehicles

2024-04-09
2024-01-2639
This paper defines a control method for shift torque exchange stage and a torque distribution control method for speed regulation stage. In the torque exchange stage, the torque distribution problem of active and passive clutches considers the injection of sine curve for local correction, which can solve the fish belly problem of hydraulic response (i.e. the hydraulic response is slow at the beginning and the hydraulic response is fast at the end). In the speed regulation stage, the target speed gradient profile is determined according to different shift types. The determination of the target speed gradient profile integrates different driving modes, throttle, P2 energy and clutch temperature.
Technical Paper

Research on Coordinated Control during Mode Transition in Hybrid Electric Vehicles

2024-04-09
2024-01-2788
Due to the objectives of achieving high fuel efficiency and drivability performance, a dual-drive hybrid system with two motors has been developed. Various drive modes are presented based on engine status, requested driver torque and power, as well as C0 status in different working conditions. The transition control of drive mode change poses a unique challenge for the dual-drive hybrid system. This study discusses the control strategies for transitioning between drive modes. The first type of transition mode is divided into four distinct phases. In the second mode transition, there are three phases: the synchronization phase involving P1 torque intervention, the C0 lock-up phase involving frozen P1 torque control and adjustment of C0 clutch torque and pressure correlation, and finally, the torque exchange phase. The third type of transition includes a dedicated torque transition phase followed by a C0 disengaged phase and concluding with a speed synchronization phase.
Technical Paper

Hybrid Operation Characteristics and Their Impact on Engine Oil Requirements

2023-09-29
2023-32-0172
With the increasing regulatory stringency on emission reduction and efficiency improvement, the automotive industry has experienced a significant shift in the hardware platform. Among technology candidates, hybrid technology is still considered one of the most viable approaches to meet the regulation requirement (both emission and efficiency) at an affordable cost to both the customer and the manufacturer. New engine operating characteristics are expected in hybrid applications which would potentially result in different performance requirements for the engine oil. Therefore, it is crucial to understand those characteristics of a hybrid powertrain, from which the insights of fluid requirements can be derived. A hybrid vehicle test study was conducted to evaluate the engine operation of different kinds of hybrid platforms. The hybrid operation has been well characterized by thoroughly analyzing parameters on each engine.
Technical Paper

Pollutant Emissions of a Blended Plug-in Hybrid Electric Vehicle during High-Power Cold Starts

2023-09-29
2023-32-0096
To characterize emission performance and engine operating conditions during high-power cold starts (HPCS), a blended plug-in hybrid electric vehicle was tested over worldwide harmonized light-duty vehicle test cycle (WLTC), and a new cycle was developed to characterize HPCS. The results showed that the engine speed and load increased dramatically to high level during HPCS under the low temperature of coolant and catalysts. The higher concentration of particle number (PN) and NOx at higher speed and load, accounted for the higher emissions during HPCS. Besides, the cumulative PN emissions increased first and then decreased with the increasing coolant temperature.
Technical Paper

Development of Hardware-in-Loop Simulation Platform for Extended Range Hybrid Vehicle Control Unit

2022-10-28
2022-01-7060
Due to the extended range hybrid vehicle powertrain system having multivariable and non-linear characters, this paper proposed a real-time simulation development platform scheme based on model design. First, a segmented energy management strategy (thermostat + power following) was proposed, which aims to improve the engine operation efficiency and reduce the losses during both charging and discharging. Second, the offline simulation model of the extended range hybrid vehicle powertrain system is established, which can realize the control function and meet the requirements of the real vehicle. Third, the hardware in the loop simulation platform of the vehicle controller is established, and the vehicle control program can run correctly in the real-time controller. The test of the offline simulation by Matlab/Simulink and the controller’s hardware in the loop (HIL) test are completed.
Technical Paper

Multi-Objective Adaptive Cruise Control via Deep Reinforcement Learning

2022-03-31
2022-01-7014
This work presents a multi-objective adaptive cruise control (ACC) system via deep reinforcement learning (DRL). During the control period, it quantitatively considers three indexes: tracking accuracy, riding comfort, and fuel economy. The system balances contradictions between different indexes to achieve the best overall control results. First, a hierarchical control architecture is utilized, where the upper level controller is synthesized under DRL framework to give out the vehicle desired acceleration. The lower level controller executes the command and compensates vehicle dynamics. Then, four state variables that can comprehensively determine the car-following states are selected for better convergence. Multi-objective reward function is quantitatively designed referring to the evaluation indexes, in which safety constraints are considered by adding violation penalty. Thereafter, the training environment which excludes the disturbance of preceding car acceleration is built.
Technical Paper

Effect of Oil Viscosity and Driving Mode on Oil Dilution and Transient Emissions Including Particle Number in Plug-In Hybrid Electric Vehicle

2020-04-14
2020-01-0362
Plug-in electric vehicle (PHEV) has a promising prospect to reduce greenhouse gas (GHG) emission and optimize engine operating in high-efficiency region. According to the maximum electric power and all-electric range, PHEVs are divided into two categories, including “all-electric PHEV” and “blended PHEV” and the latter provides a potential for more rational energy distribution because engine participates in vehicle driving during aggressive acceleration not just by motor. However, the frequent use of engine may result in severe emissions especially in low state of charge (SOC) and ahead of catalyst light-off. This study quantitatively investigates the impact of oil viscosity and driving mode (hybrid/conventional) on oil dilution and emissions including particle number (PN).
Technical Paper

Cooperative Ramp Merging Control for Connected and Automated Vehicles

2020-02-24
2020-01-5020
Traffic congestions are increasingly severe in urban areas, especially at the merging areas of the ramps and the arterial roads. Because of the complex conflict relationship of the vehicles in ramps and arterial roads in terms of time-spatial constraints, it is challenging to coordinate the motion of these vehicles, which may easily cause congestions at the merging areas. The connected and automated vehicles (CAVs) provides potential opportunities to solve this problem. A centralized merging control method for CAVs is proposed in this paper, which can organize the traffic movements in merging areas efficiently and safely. In this method, the merging control model is built to formulate the vehicle coordination problem in merging areas, which is then transformed to the discrete nonlinear optimization form. A simulation model is built to verify the proposed method.
Technical Paper

Optimal Speed Profile for Minimum Vibration during Engine Start Using Pontryagin’s Minimum Principle Approach

2019-11-04
2019-01-5026
An imperceptible engine start is critical to the acceptance of hybrid vehicles. This paper focusses on an optimal control problem that tries to reduce vibration during engine start. Efforts are made to obtain the optimal speed trajectory that could cause minimum vibration during engine start. In the first section, the target diesel powertrain is introduced. A four cylinder diesel engine is coaxially paralleled with an ISG motor. The ISG motor serves as the engine starter and engine flywheel. Its dynamic model is established using crank-link dynamics. Secondly, an index is brought out to evaluate the severity of vibration. The cylinder pressure variation is the main cause of engine torque ripple, which in turn results in engine speed fluctuation. The square of the angular acceleration is chosen as the index of vibration. The index shows a positive relation of cylinder pressure in terms of amplitude.
Technical Paper

Study on Engine Start Vibration Index in a Hybrid Powertrain Using Torque Sensor and Cylinder Pressure Sensor

2019-11-04
2019-01-5034
This paper presents an investigation of drivability issue of engine start-stop. Hybrid vehicles provide excellent benefits regarding fuel efficiency and emission. However, vibration results from constant engine start and stop events generate drivability issues, thus compromising driving comfort. This paper has designed a high speed torque sensor to capture instantaneous torque at the engine shaft. Its consequences help to find out the most suitable index of vibration severity. This paper is organized in four sections. The first section introduces the powertrain to be studied. The second section introduces development of a specially designed torque sensor. The torque sensor is installed between the engine and ISG (Integrated Starter Generator), alongside with an encoder. The torque sensor is utilized to collect the instantaneous shaft torque on occasion of engine start. In the third section, this paper has performed two experiments.
Technical Paper

Modelling and Simulation of a Magnetorheological Fluid Damper with Multi-Accumulator during Mode Shifting

2019-04-02
2019-01-0856
In a monotube magnetorheological fluid damper (MRFD), there usually exists a compensation chamber with designated initial gas pressure. This enclosed compensation chamber works as an air spring to some degree to provide force to the working piston. In this work, in order to extend the external damping force range and improve the controlling efficiency, a structure of MRFD with three additional accumulators is proposed. These additional accumulators are connected to the atmosphere through an air pump and the compensation chamber with a barometric valve. The external damping force range thus can be rapidly adjusted through mode shifting with this configuration. A mathematical model of this damper with coupled effects between the air and the magnetorheological fluid (MRF) is developed. Comparing the bench tests results with some simulation outcomes, the simulation model of this MRFD is validated.
Technical Paper

Fuel Economy Regulations and Technology Roadmaps of China and the US: Comparison and Outlook

2018-09-10
2018-01-1826
In order to address the increasing energy and environmental concerns, China and the US both launched the fuel economy regulations and aim to push the development of technology. In this study, the stringency of CAFC and CAFE regulations and the technology development of two countries are compared. Besides, the optimal technology pathways of America and automakers for the compliance of CAFE regulations are calculated based on the modified VOLPE model, and the results are used as reference for China. The results indicate that the annual regulation improvement rates of China is higher than America and the AIR of China 2015-2020 regulation reaches 6.2% and is the most stringent phase in 10 years from 2015 to 2025. From the perspective of technology, there are still big gaps between China and the US in the applications of advanced fuel saving technologies.
Technical Paper

Numerical Analysis on the Potential of Reducing DPF Size Using Low Ash Lubricant Oil

2018-09-10
2018-01-1760
Diesel particulate filter (DPF) is necessary for diesel engines to meet the increasingly stringent emission regulations. Many studies have demonstrated that the lubricant derived ash has a significant effect on DPF pressure drop and engine fuel economy, and this effect becomes more and more severe with the increasing of operating hours of the DPF because the ash accumulated in the DPF cannot be removed by regeneration. It is reported that most of the DPFs operated with more ash than soot in the filter for more than three quarters of the time during its lifetime [1]. In order to mitigate this problem, the original engine manufacturers (OEM) tend to use an oversized DPF for the engine. However, it will increase the costs of the DPF and reduce the compactness of the engine aftertreatment system.
Technical Paper

A Novel Three-Planetary-Gear Power-Split Hybrid Powertrain for Tracked Vehicles

2018-04-03
2018-01-1003
Tracked vehicles are widely used for agriculture, construction and many other areas. Due to high emissions, hybrid electric driveline has been applied to tracked vehicles. The hybrid powertrain design for the tracked vehicle has been researched for years. Different from wheeled vehicles, the tracked vehicle not only requires high mobility while straight driving, but also pursues strong steering performance. The paper takes the hybrid track-type dozers (TTDs) as an example and proposes an optimal design of a novel power-split powertrain for TTDs. The commercial hybrid TTD usually adopts the series hybrid powertrain, and sometimes with an extra steering mechanism, which has led to low efficiency and made the structure more complicated. The proposed three-planetary-gear power-split hybrid powertrain can overcome the problems above by utilizing the characteristics of planetary gear sets.
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