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Technical Paper

Torque Vectoring for Lane-Changing Control during Steering Failures in Autonomous Commercial Vehicles

2024-04-09
2024-01-2328
Lane changing is an essential action in commercial vehicles to prevent collisions. However, steering system malfunctions significantly escalate the risk of head-on collisions. With the advancement of intelligent chassis control technologies, some autonomous commercial vehicles are now equipped with a four-wheel independent braking system. This article develops a lane-changing control strategy during steering failures using torque vectoring through brake allocation. The boundaries of lane-changing capabilities under different speeds via brake allocation are also investigated, offering valuable insights for driving safety during emergency evasions when the steering system fails. Firstly, a dual-track vehicle dynamics model is established, considering the non-linearity of the tires. A quintic polynomial approach is employed for lane-changing trajectory planning. Secondly, a hierarchical controller is designed.
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Integrated Road Information Perception Framework for Road Type Recognition and Adaptive Evenness Assessment

2024-04-09
2024-01-2041
With the rapid advancement in intelligent vehicle technologies, comprehensive environmental perception has become crucial for achieving higher levels of autonomous driving. Among various perception tasks, monitoring road types and evenness is particularly significant. Different road categories imply varied surface adhesion coefficients, and the evenness of the road reflects distinct physical properties of the road surface. This paper introduces a two-stage road perception framework. Initially, the framework undergoes pre-training on a large annotated drivable area dataset, acquiring a set of pre-trained parameters with robust generalization capabilities, thereby endowing the model with the ability to locate road areas in complex regions.
Technical Paper

Research on the Oscillation Reduction Control During High Voltage Battery Failure in Hybrid Electric Vehicles

2024-04-09
2024-01-2717
In order to achieve seamless mode switching control for hybrid electric vehicles (HEVs) in the event of battery failure, we propose a motor voltage-controlled mode switching method that eliminates power interruptions. This approach is based on an analysis of the dual-motor hybrid configuration's mode switching. We analyze the overall vehicle operation when the high-voltage battery occurs in different hybrid modes. To ensure that the vehicle can still function like a conventional car under such circumstances, we introduce a novel "voltage control" mode. In this mode, instead of operating in its traditional torque control manner, the P1 motor adopts a voltage control strategy. The P1 controller's variable becomes "voltage," and VCU sends the motor's working mode switching request and PCM finishes the mode transition. During system operation, the P1 motor promptly responds to these target voltages to maintain bus voltage within a normal range.
Technical Paper

Research on Motor Control and Application in Dual Motor Hybrid System

2024-04-09
2024-01-2220
This paper analyzes the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Current control includes current vector control, MTPA control, flux weakening control, PI current control and SVPWM control. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode, battery heating mode and boost mode. The boost strategy of the hybrid system is based on boost mode management, boost target voltage determination and boost PI control. The specific content is as follows: Boost mode control. Boost mode includes initial mode, normal mode, off mode and fault mode. Boost target voltage is determined. Boost converter is controlled by variable voltage, which depends on the operation status of the motor and generator..
Technical Paper

Light-duty Plug-in Electric Vehicles in China: Evolution, Competition, and Outlook

2023-04-11
2023-01-0891
China's plug-in electric vehicle (PEV) market with stocks at 7.8 million is the world's largest in 2021, and it accounts for half of the global PEV growth in 2021. The PEV market in China has dramatically evolved since the pandemic in 2020: over 20% of all new PEV sales are from China by mid-2022. Recent features of PEV market dynamics, consumer acceptance, policies, and infrastructure have important implications for both the global energy market and manufacturing stakeholders. From the perspective of demand pull-supply push, this study analyzes China's PEV industry with a market dynamics framework by reviewing sales, product and brand, infrastructure, and government policies from the last few years and outlooking the development of the new government’s 14th Five-Year Plan (2021-2025).
Journal Article

Refinements of the Dynamic Inversion Part of Hierarchical 4WIS/4WID Trajectory Tracking Controllers

2023-04-11
2023-01-0907
To tackle the over-actuated and highly nonlinear characteristics that four-wheel-independent-steering and four-wheel-independent -driving (4WIS/4WID) vehicles exhibit when tracking aggressive trajectory, a hierarchical controller with layers of computation-intensive modules is commonly adopted. The high-level linear motion controller commands the desired state derivatives of the vehicle to meet the overall trajectory tracking objectives. Then the system dynamic is inversed by the mid-level control allocation layer and the low-level wheel control layer to map the target state derivatives to steering angle and motor torque commands. However, this type of controller is difficult to implement on the embedded hardware onboard since the nonlinear dynamic inversion is typically solved by nonlinear programming.
Technical Paper

Robust Trajectory Tracking Control for Intelligent Connected Vehicle Swarm System

2022-12-22
2022-01-7083
An intelligent connected vehicle (ICV) swarm system that includes N vehicles is considered. Based on the special properties of potential functions, a kinematic model describing the swarm performances is proposed, which allows all vehicles to enclose the tracking target and show both tracking and formation characteristics. Treating the performances as the desired constraints, the analytical form of constraint forces can be obtained inspired by the Udwadia-Kalaba approaches. A special approach of uncertainty decomposition to deal with uncertain interferences is proposed, and a switching-type robust control method is addressed for each vehicle agent in the swarm system. The features and validity of the addressed control are demonstrated in the numerical simulations.
Technical Paper

Collaborative Control for Intelligent Motorcade Systems: State Transformation, Adaptive Robustness and Stability

2022-12-22
2022-01-7069
The intelligent unmanned ground vehicle (UGV) motorcade system consisting of one leader and n − 1 followers is considered. The safety distance between the front and rear UGVs is treated as the control target. Since the safety distance constraint is a unilateral constraint, the state transformation is needed. Hence, a piecewise type conversion function is formulated to serve for the transformation of the original inequality constraint. The system equation is further expressed by the new state. We assume that the input of the leading UGV is known. Combined with the uncertainty evaluation, a class of collaborative controls for the following UGVs is proposed to deal with the uncertainty with unknown bound. The effectiveness of the designed control is verified by both Lyapunov stability theory and simulations. Both theoretical and simulation results illustrate that the longitudinal safety, stability and global behavior of the intelligent motorcade system are guaranteed.
Technical Paper

Development of Detailed Model and Simplified Model of Lithium-Ion Battery Module under Mechanical Abuse

2022-12-16
2022-01-7120
In order to obtain a good understanding of mechanical behaviors of lithium-ion battery modules in electric vehicles, comprehensive experimental and numerical investigations were performed in the study. Mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on battery modules with prismatic cells. To mitigate thermal runaway, only fully discharged battery modules were used. The force-displacement responses and open circuit voltage were recorded and compared. It was found that the battery modules experienced different failure modes when subjected to mechanical abuse. Besides internal short circuit of cells, external short circuit from bus bar and vapor leakage of electrolyte were also found to deteriorate the mechanical and electrical integrity of the tested modules. Mechanical anisotropy and dynamic effect were found on the battery module.
Technical Paper

In-situ Mechanical Characterization of Compression Response of Anode Coating Materials through Inverse Approach

2022-12-16
2022-01-7121
In this decade, the detailed multi-layer FE model is always applied for investigating the mechanical behavior of Li-ion batteries under mechanical abuse. However, establishing a detailed model of different types of batteries requires a series of material characterization of components. To improve the efficiency of the procedure of component calibration, we introduce a procedure of automatic coating material characterization as an example to represent the strategy. The proposed method is constructing a response solver through MATLAB to predict the mechanical behavior of the coating specimen's representative volume element (RVE) under designated test conditions. The coating material is represented through Drucker-Prager-Cap (DPC) model. All parameters, including boundary conditions and material parameters, are included in this solver.
Technical Paper

Study on Cavitation Effect of Hydraulic Retarder

2022-09-19
2022-01-1169
Hydraulic retarder is important auxiliary brake device which widely used in commercial vehicles for its economy, safety and driving comfort, however cavitation will occur and reduce the braking performance when hydraulic retarder operates at high speed. In this paper, a model of hydraulic retarder considering cavitation effect was established, and the reliability of the model was verified by comparing with the external characteristics of the product which was obtained from Voith’s official discloses data. Then the cavitation of hydraulic retarder under high-speed working condition was studied by the establishing simulation model. The simulation model can describe and analyze the internal flow field in the hydraulic retarder, and can be used as an important tool for the development and optimization of hydraulic retarder in the future. When hydraulic retarder’s rotational speed is about 1500rpm, the cavitation will be observed in the working chamber.
Technical Paper

Road Rough Estimation for Autonomous Vehicle Based on Adaptive Unscented Kalman Filter Integrated with Minimum Model Error Criterion

2022-03-29
2022-01-0071
The accuracy of road input identifiaction for autonomous vehicles (AVs) system, especially in state-based AVs control for improving road handling and ride comfort, is a challenging task for the intelligent transport system. Due to the high fatality rate caused by inaccurate state-based control algorithm, how to precisely and effectively acquire road rough information and chose the reasonable road-based control algorithm become a hot topic in both academia and industry. Uncertainty is unavoidable for AVs system, e.g., varying center of gravity (C.G.) of sprung mass, controllable suspension damping force or variable spring stiffness. To tackle the above mentioned, this paper develops a novel observer approach, which combines unscented Kalman filter (UKF) and Minimum Model Error (MME) theory, to optimize the estimation accuracy of the road rough for AVs system. A full-car nonlinear model and road profile model are first established.
Technical Paper

Trajectory Following Control for Automated Drifting of 4WID Vehicles

2022-03-29
2022-01-0911
It is very significant for autonomous vehicles to have the ability to operate beyond the stable handling limits, which plays a vital role in vehicles’ active safety and enhances riding and driving pleasure. For traditional vehicles, it is rather difficult to control the longitudinal speed, sideslip angle and yaw rate simultaneously when drifting along a given trajectory because they are under-actuated. Nevertheless, for a 4-wheel-independent-drive (4WID) vehicle, it is possible and controllable thanks to its over-actuated characteristics. This article designs a trajectory following control strategy for automated drifting of 4WID vehicles. First, a double-track 7 degree of freedom (7DOF) vehicle dynamic model is established, which incorporates longitudinal and lateral load transfer and considers nonlinear tire models. The controller which proposes a hierarchical architecture is then designed.
Journal Article

Lap Time Optimization and Path Following Control for 4WS & 4WID Autonomous Vehicle

2022-03-29
2022-01-0376
In contrast to a normal vehicle, a 4-wheel steer (4WS) and 4-wheel independent drive (4WID) vehicle provides more flexibilities in vehicle dynamic control and better handling performance, since both the steer angle and drive torque of each wheel can be controlled. However, for motorsports, how much lap time can be improved with such a vehicle is a problem few discussed. So, this paper focuses on the racing line optimization and lap time improvement for a 4WS &4WID vehicle. First, we optimize the racing line and lap time of three given circuits with the genetic algorithm (GA) and interior-point method, and several objective functions are compared. Next, to evaluate the lap time improvement of 4WS & 4WID, a detailed vehicle dynamic model of our 4WS & 4WID platform vehicle is built in Carsim. To follow the racing line, a path following controller which contains a PID speed controller and a model predictive control (MPC) yaw rate controller is built.
Technical Paper

Safety Comparison of Geometric Configurations of Electric Vehicle Battery under Side Pole Impact

2022-03-29
2022-01-0265
Batteries have various sizes and can be configured into different layouts in battery pack on electric vehicles. Crash safety performance is one of the key requirements in choosing battery geometric characteristics and designing layout of battery cells in battery pack. In this study, we compared impact responses of different configurations and geometric characteristics of battery cells under side pole impact. The side pole impact is a relatively dangerous collision type for electric vehicles, often causing large deformation and damage to the battery. Using a production battery pack, we first conducted side pole impact tests with sled tester, and then simulated the test configuration.
Technical Paper

Lightweight Map Updating for Highly Automated Driving in Non-paved Roads

2021-04-28
2021-01-5032
Highly autonomous vehicles have drawn the interests of many researchers in recent years. For highly autonomous vehicles, a high-definition (HD) map is crucial since it provides accurate information for autonomous driving. However, due to the possible fast-changing environment, the performance of HD maps will deteriorate over time if timely updates are not ensured. Therefore, this paper studies the updating of lightweight HD maps in closed areas. Firstly, a novel two-layer map model called a lightweight HD map is introduced to support autonomous driving in a flexible and efficient way. Secondly, typical updating of scenarios in closed areas with non-paved roads is abstracted into operations including area border expansion, road addition, and road deletion. Meanwhile, a map updating framework is proposed to address the issue of map updating in closed areas. Finally, an experiment is conducted to demonstrate the feasibility and effectiveness of the proposed map updating approach.
Journal Article

A Study on Parameter Variation of Cells Effects on Battery Groups with Different Topologies and Load Profiles

2021-04-06
2021-01-0756
To satisfy the power and energy requirement of the systems, such as electrical vehicles, the battery packs are constructed with hundreds of single cells connected in series and parallel connection. The most significant difference between a single cell and a battery pack is cell-to-cell variation. Not only does cell-to-cell variation have a big effect on the available energy and power of the battery packs, but also it causes early degradation of battery and potential safety issues. The cell variation effects on battery packs are widely studied because it is of great significance for battery sorting and management scheme. In this paper, battery pack inconsistency is clearly defined and the resulting battery capacity loss and aging acceleration problems are analyzed in detail. A comprehensive LiFePO4 battery pack model was established, which has taken into account cell-to-cell variation, thermal model, capacity degradation, resistance increasing and different battery topologies.
Technical Paper

Mechanical Anisotropy and Strain-Rate Dependency of a Large Format Lithium-Ion Battery Cell: Experiments and Simulations

2021-04-06
2021-01-0755
In order to get a better understanding of the mechanical behavior of lithium-ion battery cells, especially for the mechanical anisotropy and dynamic effect, a series of tests for quasi-static indentation and dynamic impact tests has been designed. In the study, mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on a type of large format prismatic lithium-ion battery cells and jellyrolls of them. To mitigate thermal runaway, only fully-discharged cells and jellyrolls were used. The force-displacement response and open circuit voltage (OCV) were recorded and compared. It shows that jellyroll and battery cell have apparent mechanical anisotropy and strain-rate effect. The stiffness of jellyroll and cell in out-of-plane direction is much larger than that in two in-plane directions.
Technical Paper

Fuel Consumption and NOx Emission Prediction of Heavy-Duty Diesel Vehicles under Different Test Cycles and Their Sensitivities to Driving Factors

2020-09-15
2020-01-2002
Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.
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