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Technical Paper

High-Power Synchronous Rectification Drive Power System Based on PID Control

2022-03-29
2022-01-0720
The driving power system can be combined with lasers, lights, etc., and applied to automobiles to achieve various functions. Under the general trend of the development of intelligent vehicles, people have higher and higher requirements for the accuracy and power of various equipment. However, as power increases, how to ensure the stability of factors such as current is a challenging problem. Therefore, it is extremely important to study and design a high-power drive system in this paper, so as to ensure a stable output of the current. The system is composed of power supply, load, secondary power supply and control chip. The choice of power supply and load is conventional model. The secondary power supply adopts step-down circuit, with synchronous rectifier chip, which can effectively reduce energy consumption, and with temperature protection device, which can ensure the safe and reliable operation of equipment.
Technical Paper

Fault-Tolerant Control of Regenerative Braking System on In-Wheel Motors Driven Electric Vehicles

2020-04-14
2020-01-0994
A novel fault tolerant brake strategy for In-wheel motor driven electric vehicles based on integral sliding mode control and optimal online allocation is proposed in this paper. The braking force distribution and redistribution, which is achieved in online control allocation segment, aim at maximizing energy efficiency of the vehicle and isolating faulty actuators simultaneously. The In-wheel motor can generate both driving torque and braking torque according to different vehicle dynamic demands. In braking procedure, In-wheel motors generate electric braking torque to achieve energy regeneration. The strategy is designed to make sure that the stability of vehicle can be guaranteed which means vehicle can follow desired trajectory even if one of the driven motor has functional failure.
Technical Paper

Active Damping Control of Torsional Vibration in a Diesel Hybrid Powertrain

2019-12-19
2019-01-2342
This paper has designed a real time control algorithm to use ISG motor actively compensate the torque ripple produced by the engine, to reduce torsional vibration. This paper consists of 3 parts. In the first section, this paper has introduced the research object and its modification for experiments. Then the development of control strategy is presented. The engine dynamic model is built, and real-time control with a feedforward unit and a feedback unit is derived. Encoder and cylinder pressure is used for engine torque estimator. Then the ISG motor output the counter-waveform to make the overall output smooth. In order to verify the effectiveness of the control strategy, the final section has established a test bench, where two experiments are carried out. One of the experimental conditions is to set the engine at a constant operating point, while the other is to crank the engine from 0 rpm to idle speed with ISG motor.
Technical Paper

Optimal Speed Profile for Minimum Vibration during Engine Start Using Pontryagin’s Minimum Principle Approach

2019-11-04
2019-01-5026
An imperceptible engine start is critical to the acceptance of hybrid vehicles. This paper focusses on an optimal control problem that tries to reduce vibration during engine start. Efforts are made to obtain the optimal speed trajectory that could cause minimum vibration during engine start. In the first section, the target diesel powertrain is introduced. A four cylinder diesel engine is coaxially paralleled with an ISG motor. The ISG motor serves as the engine starter and engine flywheel. Its dynamic model is established using crank-link dynamics. Secondly, an index is brought out to evaluate the severity of vibration. The cylinder pressure variation is the main cause of engine torque ripple, which in turn results in engine speed fluctuation. The square of the angular acceleration is chosen as the index of vibration. The index shows a positive relation of cylinder pressure in terms of amplitude.
Technical Paper

Analysis of Active Collision Avoidance Performance Based on Cooperative Regenerative Auxiliary Braking System

2019-11-04
2019-01-5027
Active collision avoidance can assist drivers to avoid longitudinal collision through active brake. Regenerative braking can improve the driving range and braking response speed. At this stage, conventional hydraulic braking system limits the implements of above technologies because of its poor performance of response speed and coordinated control. While the brake-by-wire system is a better actuator that can fulfill requirements of automotive electric and intelligent development due to its rapid response and flexible adjustment. However, the system control algorithm becomes more complicated with introduction of regenerative braking and active collision avoidance function, which is also the main problem solved in this paper.
Technical Paper

Study on Engine Start Vibration Index in a Hybrid Powertrain Using Torque Sensor and Cylinder Pressure Sensor

2019-11-04
2019-01-5034
This paper presents an investigation of drivability issue of engine start-stop. Hybrid vehicles provide excellent benefits regarding fuel efficiency and emission. However, vibration results from constant engine start and stop events generate drivability issues, thus compromising driving comfort. This paper has designed a high speed torque sensor to capture instantaneous torque at the engine shaft. Its consequences help to find out the most suitable index of vibration severity. This paper is organized in four sections. The first section introduces the powertrain to be studied. The second section introduces development of a specially designed torque sensor. The torque sensor is installed between the engine and ISG (Integrated Starter Generator), alongside with an encoder. The torque sensor is utilized to collect the instantaneous shaft torque on occasion of engine start. In the third section, this paper has performed two experiments.
Journal Article

Characterization of Metal Foil in Anisotropic Fracture Behavior with Dynamic Tests

2018-04-03
2018-01-0108
Metal foil is a widely used material in the automobile industry, which not only is the honeycomb barrier material but is also used as current collectors in Li-ion batteries. Plenty of studies proved that the mechanical property of the metal foil is quite different from that of the metal sheet because of the size effect on microscopic scale, as the metal foil shows a larger fracture stress and a lower ductility than the metal sheet. Meanwhile, the fracture behavior and accurate constitutive model of the metal foil with the consideration of the strain rate effect are widely concerned in further studies of battery safety and the honeycomb. This article conducted experiments on 8011H18 aluminum foil, aiming to explore the quasi-static and dynamic tension testing method and the anisotropic mechanical behavior of the very thin foil. Two metal foil dog-bone specimens and three types of notched specimens were tested with a strain rate ranging from 2 × 10−4/s to 40/s and various stress states.
Technical Paper

Development of Model Based Closed Loop Control Strategy of SCR System for Heavy-Duty Diesel Engines

2017-10-08
2017-01-2383
Urea selective catalytic reduction (SCR) is a key technology for heavy-duty diesel engines to meet the increasingly stringent nitric oxides (NOx) emission limits of regulations. The urea water solution injection control is critical for urea SCR systems to achieve high NOx conversion efficiency while keeping the ammonia (NH3) slip at a required level. In general, an open loop control strategy is sufficient for SCR systems to satisfy Euro IV and Euro V NOx emission limits. However, for Euro VI emission regulation, advanced control strategy is essential for SCR systems due to its more tightened NOx emission limit and more severe test procedure compared to Euro IV and Euro V. This work proposed an approach to achieve model based closed loop control for SCR systems to meet the Euro VI NOx emission limits. A chemical kinetic model of the SCR catalyst was established and validated to estimate the ammonia storage in the SCR catalyst.
Technical Paper

Architecture of iBus: A Self-Driving Bus for Public Roads

2017-03-28
2017-01-0067
Safety of buses is crucial because of the large proportion of the public transportation sector they constitute. To improve bus safety levels, especially to avoid driver error, which is a key factor in traffic accidents, we designed and implemented an intelligent bus called iBus. A robust system architecture is crucial to iBus. Thus, in this paper, a novel self-driving system architecture with improved robustness, such as to failure of hardware (including sensors and controllers), is proposed. Unlike other self-driving vehicles that operate either in manual driving mode or in self-driving mode, iBus offers a dual-control mode. More specifically, an online hot standby mechanism is incorporated to enhance the reliability of the control system, and a software monitor is implemented to ensure that all software modules function appropriately. The results of real-world road tests conducted to validate the feasibility of the overall system confirm that iBus is reliable and robust.
Technical Paper

Study on Closed-Loop Coupling Model for Brake Squeal Concerning Disc Rotation

2016-09-18
2016-01-1922
Modelling of disc is crucial in analyzing brake squeal since the disc rotates past the non-rotating pads and the pads are coupled with different areas of the disc at different times. However, in most of the complex eigenvalue analysis of brake squeal, the effect of disc rotation was ignored. This paper proposes a closed-loop coupling model for brake squeal analysis. A modal parameter-based rotating disc model, whose dynamic behavior is represented by rotation speed-dependent equivalent modal parameters, is built through space and time-frequency transformation between reference and moving coordinate systems. The orthogonality of the equivalent modal parameters in state-space is derived. By performing modal synthesis in state-space, the rotating disc is incorporated into brake squeal closed-loop coupling model with other stationary components. Dynamic instability of the system is solved through complex eigenvalue analysis in state-space.
Technical Paper

Mechanism of Neutral-Idle Shudder Phenomenon in an Automatic Transmission System

2016-04-05
2016-01-1128
Neutral-idle strategy has been applied for years to improve the fuel consumption of automatic transmission cars. The updated demand is the use of expanded slipping control strategy for further improvement of the transmission efficiency and response speed. However, one major drawback of the continuous slipping clutches is the high tendency to produce shudder or low frequency variation. In this research, a special neutral-idle shudder phenomenon is presented. This special shudder is not only related to slipping clutches but also related to the vibration and structure of the powertrain system. Simulations and experiments are conducted to give an insight view of this phenomenon. The analysis reveals that this special shudder is caused by both torsional vibration of the driveline and rigid-body vibration of the powertrain system. A positive feedback loop between those two kinds of vibrations leads to this special neutral-idle shudder.
Journal Article

Modal Based Rotating Disc Model for Disc Brake Squeal

2015-04-14
2015-01-0665
Modelling of disc in brake squeal analysis is complicated because of the rotation of disc and the sliding contact between disc and pads. Many analytical or analytical numerical combined modeling methods have been developed considering the disc brake vibration and squeal as a moving load problem. Yet in the most common used complex eigenvalue analysis method, the moving load nature normally has been ignored. In this paper, a new modelling method for rotating disc from the point of view of modal is presented. First finite element model of stationary disc is built and modal parameters are calculated. Then the dynamic response of rotating disc which is excited and observed at spatial fixed positions is studied. The frequency response function is derived through space and time transformations. The equivalent modal parameter is extracted and expressed as the function of rotation speed and original stationary status modal parameters.
Technical Paper

Effects of Sinusoidal Whole Body Vibration Frequency on Drivers' Muscle Responses

2015-04-14
2015-01-1396
Low back pain has a higher prevalence among drivers who have long term history of vehicle operations. Vehicle vibration has been considered to contribute to the onset of low back pain. However, the fundamental mechanism that relates vibration to low back pain is still not clear. Little is known about the relationship between vibration exposure, the biomechanical response, and the physiological responses of the seated human. The aim of this study was to determine the vibration frequency that causes the increase of muscle activity that can lead to muscle fatigue and low back pain. This study investigated the effects of various vibration frequencies on the lumbar and thoracic paraspinal muscle responses among 11 seated volunteers exposed to sinusoidal whole body vibration varying from 4Hz to 30Hz at 0.4 g of acceleration. The accelerations of the seat and the pelvis were recorded during various frequency of vibrations. Muscle activity was measured using electromyography (EMG).
Technical Paper

Neck Validation of Multibody Human Model under Frontal and Lateral Impacts using an Optimization Technique

2015-04-14
2015-01-1469
Multibody human models are widely used to investigate responses of human during an automotive crash. This study aimed to validate a commercially available multibody human body model against response corridors from volunteer tests conducted by Naval BioDynamics Laboratory (NBDL). The neck model consisted of seven vertebral bodies, and two adjacent bodies were connected by three orthogonal linear springs and dampers and three orthogonal rotational springs and dampers. The stiffness and damping characteristics were scaled up or down to improve the biofidelity of the neck model against NBDL volunteer test data because those characteristics were encrypted due to confidentiality. First, sensitivity analysis was performed to find influential scaling factors among the entire set using a design of experiment.
Technical Paper

Investigation into Qualitative Dynamic Characteristics Analysis of Hydraulically Damped Rubber Mount for Vehicle Engine

2009-05-19
2009-01-2132
Hydraulically damped rubber mount (HDM) can effectively attenuate vibrations transmitting between automotive powertrain and body/chassis, and reduce interior noise of car compartment. This paper involves an analytical qualitative analysis approach of dynamics characteristics of HDM. Analysis of experimental results verifies the effectiveness of the qualitative analysis approach. Frequency- and amplitude-dependent dynamic characteristic of HDM are investigated to clarify working mechanism of HDM. The presented qualitative analysis approach provides a convenient performance adjustment guideline of HDM to meet vibration isolation requirements of powertrain mount system.
Technical Paper

Liquid Stream in the Rotary Valve of the Hydraulic Power Steering Gear

2007-10-30
2007-01-4237
Generally, noise will occur during steering with the hydraulic power steering system (hereinafter HPS). The noise producing in the rotary valve takes up a big proportion of the total one. To study the noise in the control valve, 2-D meshes of the flow field between the sleeve and the rotor were set up and a general CFD code-Fluent was used to analyze the flow inside the valve. The areas where the noise may be occurred were shown and some suggestions to silence the noise were given.
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