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Technical Paper

A Study on Combustion and Emission Characteristics of an Ammonia-Biodiesel Dual-Fuel Engine

2024-04-09
2024-01-2369
Internal combustion engines, as the dominant power source in the transportation sector and the primary contributor to carbon emissions, face both significant challenges and opportunities in the context of achieving carbon neutral goal. Biofuels, such as biodiesel produced from biomass, and zero-carbon fuel ammonia, can serve as alternative fuels for achieving cleaner combustion in internal combustion engines. The dual-fuel combustion of ammonia-biodiesel not only effectively reduces carbon emissions but also exhibits promising combustion performance, offering a favorable avenue for future applications. However, challenges arise in the form of unburned ammonia (NH3) and N2O emissions. This study, based on a ammonia-biodiesel duel-fuel engine modified from a heavy-duty diesel engine, delves into the impact of adjustments in the two-stage injection strategy on the combustion and emission characteristics.
Technical Paper

Numerical Simulation of Ammonia-Hydrogen Engine Using Low-Pressure Direct Injection (LP-DI)

2024-04-09
2024-01-2118
Ammonia (NH3), a zero-carbon fuel, has great potential for internal combustion engine development. However, its high ignition energy, low laminar burning velocity, narrow range of flammability limits, and high latent heat of vaporization are not conducive for engine application. This paper numerically investigates the feasibility of utilizing ammonia in a heavy-duty diesel engine, specifically through low-pressure direct injection (LP-DI) of hydrogen to ignite ammonia combustion. Due to the lack of a well-corresponding mechanism for the operating conditions of ammonia-hydrogen engines, this study serves only as a trend-oriented prediction. The paper compares the engine's combustion and emission performance by optimizing four critical parameters: excess air ratio, hydrogen energy ratio, ignition timing, and hydrogen injection timing. The results reveal that excessively high hydrogen energy ratios lead to an advanced combustion phase, reducing indicated thermal efficiency.
Journal Article

Modeling and Verification of Tire Nonlinearity Effect on Accuracy of Vehicle Yaw Rate Calculation

2023-04-11
2023-01-0753
The desired yaw rate is a vital target parameter for vehicle stability control, which is currently determined as a steady-state yaw rate by the linear single-track vehicle model. Tire nonlinearity deteriorates the effect of vehicle stability control at larger lateral acceleration. This paper proposes a new calculation method of the steady-state yaw rate considering the tire nonlinearity based on the brush tire model. To validate and verify the proposed method, step steering tests of the target vehicle under different lateral accelerations are carried out on a real proving ground. The results show that when the lateral acceleration is relatively small, the difference between the calculation results of the proposed method and the traditional one is not apparent, and both methods can provide a good estimation for the steady-state yaw rate; however, when the lateral acceleration is relatively large, the difference becomes apparent.
Technical Paper

Light-duty Plug-in Electric Vehicles in China: Evolution, Competition, and Outlook

2023-04-11
2023-01-0891
China's plug-in electric vehicle (PEV) market with stocks at 7.8 million is the world's largest in 2021, and it accounts for half of the global PEV growth in 2021. The PEV market in China has dramatically evolved since the pandemic in 2020: over 20% of all new PEV sales are from China by mid-2022. Recent features of PEV market dynamics, consumer acceptance, policies, and infrastructure have important implications for both the global energy market and manufacturing stakeholders. From the perspective of demand pull-supply push, this study analyzes China's PEV industry with a market dynamics framework by reviewing sales, product and brand, infrastructure, and government policies from the last few years and outlooking the development of the new government’s 14th Five-Year Plan (2021-2025).
Technical Paper

Road Rough Estimation for Autonomous Vehicle Based on Adaptive Unscented Kalman Filter Integrated with Minimum Model Error Criterion

2022-03-29
2022-01-0071
The accuracy of road input identifiaction for autonomous vehicles (AVs) system, especially in state-based AVs control for improving road handling and ride comfort, is a challenging task for the intelligent transport system. Due to the high fatality rate caused by inaccurate state-based control algorithm, how to precisely and effectively acquire road rough information and chose the reasonable road-based control algorithm become a hot topic in both academia and industry. Uncertainty is unavoidable for AVs system, e.g., varying center of gravity (C.G.) of sprung mass, controllable suspension damping force or variable spring stiffness. To tackle the above mentioned, this paper develops a novel observer approach, which combines unscented Kalman filter (UKF) and Minimum Model Error (MME) theory, to optimize the estimation accuracy of the road rough for AVs system. A full-car nonlinear model and road profile model are first established.
Technical Paper

Detection of Driver’s Cognitive States Based on LightGBM with Multi-Source Fused Data

2022-03-29
2022-01-0066
According to the statistics of National Highway Traffic Safety Administration, driver’s cognitive distraction, which is usually caused by drivers using mobile phones, has become one of the main causes of traffic accidents. To solve this problem and guarantee the safety of man-vehicle-road system, the most critical work is to improve the accuracy of driver’s cognitive state detection. In this paper, a novel driver’s cognitive state detecting method based on LightGBM (Light Gradient Boosting Machine) is proposed. Firstly, cognitive distraction experiments of making calls are carried out on a driving simulator to collect vehicle states, eye tracking and EEG (electron encephalogram) data simultaneously and feature extraction is conducted. Then a classifier considering road and individual characteristics used for detecting cognitive states is trained based on LightGBM algorithm, with 3 predefined cognitive states including concentration, ordinary distraction and extreme distraction.
Technical Paper

Safety Comparison of Geometric Configurations of Electric Vehicle Battery under Side Pole Impact

2022-03-29
2022-01-0265
Batteries have various sizes and can be configured into different layouts in battery pack on electric vehicles. Crash safety performance is one of the key requirements in choosing battery geometric characteristics and designing layout of battery cells in battery pack. In this study, we compared impact responses of different configurations and geometric characteristics of battery cells under side pole impact. The side pole impact is a relatively dangerous collision type for electric vehicles, often causing large deformation and damage to the battery. Using a production battery pack, we first conducted side pole impact tests with sled tester, and then simulated the test configuration.
Technical Paper

Mechanical Anisotropy and Strain-Rate Dependency of a Large Format Lithium-Ion Battery Cell: Experiments and Simulations

2021-04-06
2021-01-0755
In order to get a better understanding of the mechanical behavior of lithium-ion battery cells, especially for the mechanical anisotropy and dynamic effect, a series of tests for quasi-static indentation and dynamic impact tests has been designed. In the study, mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on a type of large format prismatic lithium-ion battery cells and jellyrolls of them. To mitigate thermal runaway, only fully-discharged cells and jellyrolls were used. The force-displacement response and open circuit voltage (OCV) were recorded and compared. It shows that jellyroll and battery cell have apparent mechanical anisotropy and strain-rate effect. The stiffness of jellyroll and cell in out-of-plane direction is much larger than that in two in-plane directions.
Technical Paper

Fuel Consumption and NOx Emission Prediction of Heavy-Duty Diesel Vehicles under Different Test Cycles and Their Sensitivities to Driving Factors

2020-09-15
2020-01-2002
Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.
Technical Paper

Optimization of Piston Bowl Geometry for a Low Emission Heavy-Duty Diesel Engine

2020-09-15
2020-01-2056
A computational fluid dynamics (CFD) guided design optimization was conducted for the piston bowl geometry for a heavy-duty diesel engine. The optimization goal was to minimize engine-out NOx emissions without sacrificing engine peak power and thermal efficiency. The CFD model was validated with experiments and the combustion system optimization was conducted under three selected operating conditions representing low speed, maximum torque, and rated power. A hundred piston bowl shapes were generated, of which 32 shapes with 3 spray angles for each shape were numerically analyzed and one optimized design of piston bowl geometry with spray angle was selected. On average, the optimized combustion system decreased nitrogen oxide (NOx) emissions by 17% and soot emissions by 41% without compromising maximum engine power and fuel economy.
Technical Paper

Fault-Tolerant Control of Regenerative Braking System on In-Wheel Motors Driven Electric Vehicles

2020-04-14
2020-01-0994
A novel fault tolerant brake strategy for In-wheel motor driven electric vehicles based on integral sliding mode control and optimal online allocation is proposed in this paper. The braking force distribution and redistribution, which is achieved in online control allocation segment, aim at maximizing energy efficiency of the vehicle and isolating faulty actuators simultaneously. The In-wheel motor can generate both driving torque and braking torque according to different vehicle dynamic demands. In braking procedure, In-wheel motors generate electric braking torque to achieve energy regeneration. The strategy is designed to make sure that the stability of vehicle can be guaranteed which means vehicle can follow desired trajectory even if one of the driven motor has functional failure.
Technical Paper

Analysis of Active Collision Avoidance Performance Based on Cooperative Regenerative Auxiliary Braking System

2019-11-04
2019-01-5027
Active collision avoidance can assist drivers to avoid longitudinal collision through active brake. Regenerative braking can improve the driving range and braking response speed. At this stage, conventional hydraulic braking system limits the implements of above technologies because of its poor performance of response speed and coordinated control. While the brake-by-wire system is a better actuator that can fulfill requirements of automotive electric and intelligent development due to its rapid response and flexible adjustment. However, the system control algorithm becomes more complicated with introduction of regenerative braking and active collision avoidance function, which is also the main problem solved in this paper.
Technical Paper

Numerical Analysis on the Potential of Reducing DPF Size Using Low Ash Lubricant Oil

2018-09-10
2018-01-1760
Diesel particulate filter (DPF) is necessary for diesel engines to meet the increasingly stringent emission regulations. Many studies have demonstrated that the lubricant derived ash has a significant effect on DPF pressure drop and engine fuel economy, and this effect becomes more and more severe with the increasing of operating hours of the DPF because the ash accumulated in the DPF cannot be removed by regeneration. It is reported that most of the DPFs operated with more ash than soot in the filter for more than three quarters of the time during its lifetime [1]. In order to mitigate this problem, the original engine manufacturers (OEM) tend to use an oversized DPF for the engine. However, it will increase the costs of the DPF and reduce the compactness of the engine aftertreatment system.
Technical Paper

Development of Model Predictive Control Strategy of SCR System for Heavy-Duty Diesel Engines with a One-State Control-Oriented SCR Model

2018-09-10
2018-01-1763
Urea-based selective catalytic reduction (SCR) of nitric oxides (NOx) is a key technology for heavy-duty diesel engines to achieve the increasingly stringent NOx emission standards. The aqueous urea injection control is critical for urea-SCR systems in order to achieve high NOx conversion efficiency while restricting the tailpipe ammonia (NH3) slip. For Euro VI emission regulation, an advanced control strategy is essential for SCR systems since its NOx emission limits are tighter and test procedure are more stringent compared to Euro IV and Euro V. The complex chemical kinetics of the SCR process has motivated model-based control design approaches. However, the model is too complex to allow real-time implementation. Therefore, it is very important to have a reduced order model for SCR control system.
Journal Article

Characterization of Metal Foil in Anisotropic Fracture Behavior with Dynamic Tests

2018-04-03
2018-01-0108
Metal foil is a widely used material in the automobile industry, which not only is the honeycomb barrier material but is also used as current collectors in Li-ion batteries. Plenty of studies proved that the mechanical property of the metal foil is quite different from that of the metal sheet because of the size effect on microscopic scale, as the metal foil shows a larger fracture stress and a lower ductility than the metal sheet. Meanwhile, the fracture behavior and accurate constitutive model of the metal foil with the consideration of the strain rate effect are widely concerned in further studies of battery safety and the honeycomb. This article conducted experiments on 8011H18 aluminum foil, aiming to explore the quasi-static and dynamic tension testing method and the anisotropic mechanical behavior of the very thin foil. Two metal foil dog-bone specimens and three types of notched specimens were tested with a strain rate ranging from 2 × 10−4/s to 40/s and various stress states.
Technical Paper

Experimental Study and Numerical Interpretation on the Temperature Field of DPF during Active Regeneration with Hydrocarbon Injection

2018-04-03
2018-01-1257
Diesel particulate filter (DPF) is indispensable for diesel engines to meet the increasingly stringent emission regulations. Both the peak temperature and the maximum temperature gradient of the DPF during active regeneration should be well controlled in order to enhance the reliability and durability of the filter. In this paper, the temperature field of the DPF during active regeneration with hydrocarbon (HC) injection was investigated with engine bench tests and numerical simulation. For the experimental study, 24 thermocouples were inserted into the DPF channels to measure the inner temperature of the filter to capture its temperature field, and the circumferential, axial and radial distribution of the filter temperature was analyzed to understand the DPF temperature field behavior during active regeneration.
Technical Paper

Effect of Ash on Gasoline Particulate Filter Using an Accelerated Ash Loading Method

2018-04-03
2018-01-1258
Gasoline particulate filter (GPF) is considered a suitable solution to meet the increasingly stringent particle number (PN) regulations for both gasoline direct injection (GDI) and multi-port fuel injection (MPI) engines. Generally, GDI engines emit more particulate matter (PM) and PN. In recent years, GDI engines have gained significant market penetration in the automobile industry owing to better fuel economy and drivability. In this study, an accelerated ash loading method was tested by doping lubricating oil into the fuel for a GDI engine. Emission tests were performed at different ash loads with different driving cycles and GPF combinations. The results showed that the GPF could significantly reduce particle emissions to meet the China 6 regulation. With further ash loading, the filtration efficiency increased above 99% and the effects on fuel consumption and backpressure were found to be limited, even with an ash loading of up to 50 g/l.
Technical Paper

Combustion and Emission Characteristics of WDF in a Light-Duty Diesel Engine over Wide Load Range

2017-10-08
2017-01-2265
Wide Distillation Fuel (WDF) refers to the fuels with a distillation range from initial boiling point of gasoline to final boiling point of diesel. Recent experimental results have shown WDF by blending 50% gasoline and 50% diesel (G50) exhibits much lower soot emissions than diesel at medium load with similar thermal efficiency. However, the engine performances fueled by G50 at both low load end and high load end are still unknown. In this study, the combustion and emission characteristics of G50 and diesel are compared over a wide load range from 0.2 MPa IMEP to 1.4 MPa IMEP at a light-duty diesel engine. The results shown that at 0.2 MPa IMEP, G50 exhibits low combustion stability and thermal efficiency. With the increase of load, the poor combustion quality of G50 is improved. G50 can achieve soot-free combustion up to 1.0 MPa IMEP, while diesel cannot.
Technical Paper

Simulation of Catalyzed Diesel Particulate Filter for Active Regeneration Process Using Secondary Fuel Injection

2017-10-08
2017-01-2287
Advanced exhaust after-treatment technology is required for heavy-duty diesel vehicles to achieve stringent Euro VI emission standards. Diesel particulate filter (DPF) is the most efficient system that is used to trap the particulate matter (PM), and particulate number (PN) emissions form diesel engines. The after-treatment system used in this study is catalyzed DPF (CDPF) downstream of diesel oxidation catalyst (DOC) with secondary fuel injection. Additional fuel is injected upstream of DOC to enhance exothermal heat which is needed to raise the CDPF temperature during the active regeneration process. The objective of this research is to numerically investigate soot loading and active regeneration of a CDPF on a heavy-duty diesel engine. In order to improve the active regeneration performance of CDPF, several factors are investigated in the study such as the effect of catalytic in filter wall, soot distribution form along filter wall, and soot loads.
Technical Paper

PLII-LEM and OH* Chemiluminescence Study on Soot Formation in Spray Combustion of PODEn-Diesel Blend Fuels in a Constant Volume Vessel

2017-10-08
2017-01-2329
Polyoxymethylene dimethyl ethers (PODEn) are promising alternative fuel candidates for diesel engines because they present advantages in soot reduction. This study uses a PODEn mixture (contains PODE3-6) from mass production to provide oxygen component in blend fuels. The spray combustion of PODEn-diesel bend fuels in a constant volume vessel was studied using high speed imaging, PLII-LEM and OH* chemiluminescence. Fuels of several blend ratios are compared with pure diesel. Flame luminance data show a near linear decrease tendency with the blend ratio increasing. The OH* images reveal that the ignition positions of all the cases have small differences, which indicates that using a low PODEn blend ratio of no more than 30% does not need significant adjustment in engine combustion control strategies. It is found that 30% PODEn blended with diesel (P30) can effectively reduce the total soot by approximately 68% in comparison with pure diesel.
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