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Technical Paper

A Method for Identifying the Noise Characteristics of an Electric Motor System Based on Tests Conducted under Distinct Operating Conditions

2024-04-09
2024-01-2334
The noise tests of electric motor systems serve as the foundation for studying their acoustic issues. However, there is currently a lack of corresponding method for identifying key noise characteristics, such as the noise frequency range that needs to be considered, the significant noise order, and the resonance band worth paying attention to, based on experimental test data under actual operating conditions. This article proposes a method for identifying the noise characteristics of an electric motor system based on tests conducted under distinct operating conditions, which consists of three parts: identifying the primary frequency range, the significant order, and the important resonance band. Firstly, in order to extract noise with the primary energy, the concept of noise contribution is introduced. The primary frequency range and the significant order under a specific operating condition can be obtained after extraction.
Technical Paper

Braking Judder Test and Simulation Analysis of Commercial Vehicle

2024-04-09
2024-01-2342
Brake judder affects vehicle safety and comfort, making it a key area of research in brake NVH. Transfer path analysis is effective for analyzing and reducing brake judder. However, current studies mainly focus on passenger cars, with limited investigation into commercial vehicles. The complex chassis structures of commercial vehicles involve multiple transfer paths, resulting in extensive data and testing challenges. This hinders the analysis and suppression of brake judder using transfer path analysis. In this study, we propose a simulation-based method to investigate brake judder transfer paths in commercial vehicles. Firstly, road tests were conducted to investigate the brake judder of commercial vehicles. Time-domain analysis, order characteristics analysis, and transfer function analysis between components were performed.
Technical Paper

Assessing the Effects of Computational Model Parameters on Aerodynamic Noise Characteristics of a Heavy-Duty Diesel Engine Turbocharger Compressor at Full Operating Conditions

2024-04-09
2024-01-2352
In recent years, with the development of computing infrastructure and methods, the potential of numerical methods to reasonably predict aerodynamic noise in turbocharger compressors of heavy-duty diesel engines has increased. However, aerodynamic acoustic modeling of complex geometries and flow systems is currently immature, mainly due to the greater challenges in accurately characterizing turbulent viscous flows. Therefore, recent advances in aerodynamic noise calculations for automotive turbocharger compressors were reviewed and a quantitative study of the effects for turbulence models (Shear-Stress Transport (SST) and Detached Eddy Simulation (DES)) and time-steps (2° and 4°) in numerical simulations on the performance and acoustic prediction of a compressor under various conditions were investigated.
Technical Paper

Optical diagnostic study on ammonia-diesel and ammonia-PODE dual fuel engines

2024-04-09
2024-01-2362
Ammonia shows promise as an alternative fuel for internal combustion engines (ICEs) in reducing CO2 emissions due to its carbon-free nature and well-established infrastructure. However, certain drawbacks, such as the high ignition energy, the narrow flammability range, and the extremely low laminar flame speed, limit its widespread application. The dual fuel (DF) mode is an appealing approach to enhance ammonia combustion. The combustion characteristics of ammonia-diesel dual fuel mode and ammonia-PODE3 dual fuel mode were experimentally studied using a full-view optical engine and the high-speed photography method. The ammonia energy ratio (ERa) was varied from 40% to 60%, and the main injection energy ratio (ERInj1) and the main injection time (SOI1) were also varied in ammonia-PODE3 mode.
Technical Paper

A Study on Combustion and Emission Characteristics of an Ammonia-Biodiesel Dual-Fuel Engine

2024-04-09
2024-01-2369
Internal combustion engines, as the dominant power source in the transportation sector and the primary contributor to carbon emissions, face both significant challenges and opportunities in the context of achieving carbon neutral goal. Biofuels, such as biodiesel produced from biomass, and zero-carbon fuel ammonia, can serve as alternative fuels for achieving cleaner combustion in internal combustion engines. The dual-fuel combustion of ammonia-biodiesel not only effectively reduces carbon emissions but also exhibits promising combustion performance, offering a favorable avenue for future applications. However, challenges arise in the form of unburned ammonia (NH3) and N2O emissions. This study, based on a ammonia-biodiesel duel-fuel engine modified from a heavy-duty diesel engine, delves into the impact of adjustments in the two-stage injection strategy on the combustion and emission characteristics.
Technical Paper

Research on the Pollutant Reduction Control for P2.5 Hybrid Electric Vehicles

2024-04-09
2024-01-2376
The strategy for emission reduction in the P2.5 hybrid system involves the optimization of engine torque, engine speed, catalyst heat duration, and motor torque regulation in a coordinated manner. In addition to employing traditional engine control methods used in HEV models, unique approaches can be utilized to effectively manage emissions. The primary principle is to ensure that the engine operates predominantly under steady-state conditions or limits its load to regulate emissions levels. The main contributions of this paper are as follows: The first is the optimization of catalyst heating stage. During the catalyst heating stage, the system divides it into one or two stages. In the first stage, the vehicle is driven by the motor while keeping the engine idle. This approach stabilizes catalyst heating and prevents fluctuations in air-fuel ratio caused by speed and load changes that could potentially worsen emissions performance.
Technical Paper

Efficient Fatigue Performance Dominated Optimization Method for Heavy-Duty Vehicle Suspension Brackets under Proving Ground Load

2024-04-09
2024-01-2256
Lightweight design is a key factor in general engineering design practice, however, it often conflicts with fatigue durability. This paper presents a way for improving the effectiveness of fatigue performance dominated optimization, demonstrated through a case study on suspension brackets for heavy-duty vehicles. This case study is based on random load data collected from fatigue durability tests in proving grounds, and fatigue failures of the heavy-duty vehicle suspension brackets were observed and recorded during the tests. Multi-objective fatigue optimization was introduced by employing multiaxial time-domain fatigue analysis under random loads combined with the non-dominated sorting genetic algorithm II with archives.
Technical Paper

Numerical Study on the Combustion Characteristics of an Ammonia/Hydrogen Engine with Active Prechamber Ignition

2024-04-09
2024-01-2104
Both ammonia and hydrogen, as zero-carbon fuels for internal combustion engines, are received growing attention. However, ammonia faces a challenge of low flame propagation velocity. Through injecting hydrogen into active pre-chamber, its jet flame ignition can accelerate the flame propagation velocity of ammonia. The influence of different pre-chamber structures on engine combustion characteristics is significant. In this paper, numerical studies were conducted to assess the impact of various pre-chamber structures and hydrogen injection strategy on the combustion characteristics of ammonia/hydrogen engines while maintaining the equivalent ratio of 1.0. The results indicate that the jet angle significantly affects the position of jet flame and the followed main combustion. The in-cylinder combustion pressure peaks at jet angle of 150°. Meanwhile, the combustion duration of 150° is shortened by 74.3% compared with that of 60°.
Technical Paper

Optical Investigation of Lean Combustion Characteristics of Non-Uniform Distributed Orifice Passive Pre-Chamber on a High Compression Ratio GDI Engine

2024-04-09
2024-01-2101
The passive pre-chamber (PC) is valued for its jet ignition (JI) and is suitable for wide use in the field of gasoline direct injection (GDI) for small passenger cars, which can improve the performance of lean combustion. However, the intake, exhaust, and ignition combustion stability of the engine at low speed is a shortcoming that has not been overcome. Changing the structural design to increase the fluidity of the main chamber (MC) and pre-chamber (PC) may reduce jet ignition performance, affecting engine dynamics. This investigation is based on non-uniformly nozzles distributed passive pre-chamber, which is adjusted according to the working medium exchange between PC and MC. The advantages and disadvantages of the ignition mode of PC and SI in the target engine speed range are compared through optical experiments on a small single-cylinder GDI engine.
Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

Combustion and HC&PN Emission Characteristics at First Cycle Starting of Gasoline Engine under Lean Burn Based on Active Pre-Chamber

2024-04-09
2024-01-2108
As a novel ignition technology, pre-chamber ignition can enhance ignition energy, promote flame propagation, and augment turbulence. However, this technology undoubtedly faces challenges, particularly in the context of emission regulations. Of this study, the transient characteristics of combustion and emissions in a hybrid electric vehicle (HEV) gasoline engine with active pre-chamber ignition (PCI) under the first combustion cycle of quick start are focused. The results demonstrate that the PCI engine is available on the first cycle for lean combustion, such as lambda 1.6 to 2.0, and exhibit particle number (PN) below 7×107 N/mL at the first cycle. These particles are predominantly composed of nucleation mode (NM, <50 nm) particles, with minimal accumulation mode (AM, >50 nm) particles.
Technical Paper

Combustion and Emission Characteristics of an Ammonia-Hydrogen Engine under Passive- and Active-Jet Ignition

2024-04-09
2024-01-2109
In the context of carbon neutrality, ammonia is considered a zero-carbon fuel with potential applications in the transportation sector. However, its high ignition energy, low flame speed, and high natural temperature, indicative of low reactivity, make it challenging to be applied as a sole fuel in engines. In such a scenario, the use of another zero-carbon and highly reactive fuel, hydrogen, becomes necessary to enhance the combustion of ammonia. Furthermore, jet ignition, a method known for improving engine combustion performance, may also hold potential for enhancing the combustion performance of ammonia engines. To explore the applicability of jet ignition in engines, this study conducted experimental research on a single-cylinder engine. Two ignition methods were employed: passive jet ignition of premixed ammonia-hydrogen at a compression ratio of 11.5, and active jet ignition of pure ammonia using hydrogen jet flame at a compression ratio of 17.3.
Technical Paper

3-Dimentional Numerical Transient Simulation and Research on Flow Distribution Unevenness in Intake Manifold for a Turbocharged Diesel Engine

2024-04-09
2024-01-2420
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.
Technical Paper

The Influence of Hyperparameters of a Neural Network on the Augmented RANS Model Using Field Inversion and Machine Learning

2024-04-09
2024-01-2530
In the field of vehicle aerodynamic simulation, Reynold Averaged Navier-Stokes (RANS) model is widely used due to its high efficiency. However, it has some limitations in capturing complex flow features and simulating large separated flows. In order to improve the computational accuracy within a suitable cost, the Field Inversion and Machine Learning (FIML) method, based on a data-driven approach, has received increasing attention in recent years. In this paper, the optimal coefficients of the Generalized k-ω (GEKO) model are firstly obtained by the discrete adjoint method of FIML, utilizing the results of wind tunnel experiments. Then, the mapping relationship between the flow field characteristics and the optimal coefficients is established by a neural network to augment the turbulence model.
Technical Paper

Effect of Port Water Injection on the Knock and Combustion Characteristics for an Argon Power Cycle Hydrogen Engine

2024-04-09
2024-01-2612
Argon power cycle hydrogen engine is an internal combustion engine that employs argon instead of nitrogen of air as the working fluid, oxygen as the oxidizer, and hydrogen as the fuel. Since argon has a higher specific heat ratio than air, argon power cycle hydrogen engines have theoretically higher indicated thermal efficiencies according to the Otto cycle efficiency formula. However, argon makes the end mixture more susceptible to spontaneous combustion and thus is accompanied by a stronger knock at a lower compression ratio, thus limiting the improvement of thermal efficiency in engine operation. In order to suppress the limitation of knock on the thermal efficiency, this paper adopts a combination of experimental and simulation methods to investigate the effects of port water injection on the knock suppression and combustion characteristics of an argon power cycle hydrogen engine.
Technical Paper

A Method of Generating a Composite Dataset for Monitoring of Non-Driving Related Tasks

2024-04-09
2024-01-2640
Recently, several datasets have become available for occupant monitoring algorithm development, including real and synthetic datasets. However, real data acquisition is expensive and labeling is complex, while virtual data may not accurately reflect actual human physiology. To address these issues and obtain high-fidelity data for training intelligent driving monitoring systems, we have constructed a hybrid dataset that combines real driving image data with corresponding virtual data generated from 3D driving scenarios. We have also taken into account individual anthropometric measures and driving postures. Our approach not only greatly enriches the dataset by using virtual data to augment the sample size, but it also saves the need for extensive annotation efforts. Besides, we can enhance the authenticity of the virtual data by applying ergonomics techniques based on RAMSIS, which is crucial in dataset construction.
Technical Paper

Experimental Study on Ammonia-Methanol Combustion and Emission Characteristics in a Spark Ignition Engine

2024-04-09
2024-01-2820
Ammonia and methanol are both future fuels with carbon-neutral potential. Ammonia has a high octane number, a slow flame speed, and a narrow ignition limit, while methanol has a fast flame speed with complementary combustion characteristics but is more likely to lead to pre-ignition and knock. In this paper, the combustion and emission characteristics of ammonia-methanol solution in a high compression ratio spark ignition engine are investigated. The experimental results show that the peak in-cylinder pressure and peak heat release rate of the engine when using ammonia-methanol solution are lower and the combustion phase is retarded compared with using methanol at the same spark timing conditions. Using ammonia-methanol solution in the engine resulted in a more ideal combustion phase than that of gasoline, leading to an increase in indicated thermal efficiency of more than 0.6% and a wider range of efficient operating conditions.
Technical Paper

Numerical Simulation of Ammonia-Hydrogen Engine Using Low-Pressure Direct Injection (LP-DI)

2024-04-09
2024-01-2118
Ammonia (NH3), a zero-carbon fuel, has great potential for internal combustion engine development. However, its high ignition energy, low laminar burning velocity, narrow range of flammability limits, and high latent heat of vaporization are not conducive for engine application. This paper numerically investigates the feasibility of utilizing ammonia in a heavy-duty diesel engine, specifically through low-pressure direct injection (LP-DI) of hydrogen to ignite ammonia combustion. Due to the lack of a well-corresponding mechanism for the operating conditions of ammonia-hydrogen engines, this study serves only as a trend-oriented prediction. The paper compares the engine's combustion and emission performance by optimizing four critical parameters: excess air ratio, hydrogen energy ratio, ignition timing, and hydrogen injection timing. The results reveal that excessively high hydrogen energy ratios lead to an advanced combustion phase, reducing indicated thermal efficiency.
Technical Paper

Simulation Investigation of Turbulent Jet Ignition (TJI) Combustion in a Dedicated Hybrid Engine under Stoichiometric Condition

2024-04-09
2024-01-2111
Turbulent jet ignition (TJI) combustion using pre-chamber ignition can accelerate the combustion speed in the cylinder and has garnered growing interest in recent years. However, it is complicated for the optimization of the pre-chamber structure and combustion system. This study investigated the effects of the pre-chamber structure and the intake ports on the combustion characteristics of a gasoline engine through CFD simulation. Spark ignition (SI) combustion simulation was also conducted for comparison. The results showed that the design of the pre-chamber that causes the jet flame colliding with walls severely worsen the combustion, increasing the knocking intendency, and decrease the thermal efficiency. Compared with SI combustion mode, the TJI combustion mode has the higher heat transfer loss and lower unburned loss. The well-optimized pre-chamber can accelerate the flame propagation with knock suppression.
Technical Paper

Effect of Timing Strategy on Mixture Formation, Performance and Emission of Inlet Injection Hydrogen Engine

2024-04-09
2024-01-2614
In order to scrutinize the timing variables impacting the combustion performance and emissions of the Port Fuel Injection hydrogen engine (PFI-H2ICE), a model of a four-cylinder hydrogen engine is meticulously built utilizing the 1D software GT-POWER. The effect of excess air coefficients and timing strategies (including the intake valve opening timing (IVO), the start of injection timing (SOI), and ignition timing) is analyzed in this study. The main conclusions are as follows: The hydrogen engine remold from the Isuzu JE4N28 nature gas engine manifests a lean combustion threshold ranging between 2.0 and 2.5. Notably, advancing intake valve opening timing by 20°CA has proven beneficial to the brake thermal efficiency (BTE) of the hydrogen engine while reducing the NOx emissions by a substantial margin, and advancing intake valve opening timing bears the virtue of strengthen the positive influence of the start of injection timing upon the engine's combustion performance.
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