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Technical Paper

Research on Heat Management Performance of Heat Pipe-Fin Based on Optimal Design

2021-04-06
2021-01-0752
As one of the core components of electric vehicle, the performance of power battery is largely determined by thermal management system. Air cooling is difficult to meet the heat dissipation requirements of high-power power batteries. Liquid cooling arrangement is complex and requires high sealing performance. Phase change materials will increase the mass of battery packs. Heat pipes have good heat conduction, temperature equalization performance and light weight, and it is an ideal cooling and heat dissipation technology with efficient cooling fins. In this paper, a thermal management system of power battery based on heat pipe and fin is proposed. The maximum temperature and wall temperature difference of power battery are reduced by heat pipe and fin heat dissipation. The influence of different fin spacing and heights on the thermal management system is studied, and then the fin spacing and height are optimized.
Technical Paper

Optimal Management of Charge and Discharge of Electric Vehicles Based on CAN Bus Communication

2020-04-14
2020-01-1297
With the shortage of energy and the continuous development of automotive technology, electric vehicles are gradually gaining popularity. The energy of electric vehicles mainly comes from the power grid, and its large-scale use is inseparable from the support of the power system. However, electric vehicles consume power quickly, have short driving ranges, and frequently charge, and there are plenty of problems such as disorder and randomness in charging, which is not conducive to rational planning of the power grid. Optimizing the charging problem of electric vehicles can not only save power resources but also bring huge economic benefits to operators of charging stations. In this paper, the CAN bus communication protocol, combined with GPS positioning, LabVIEW monitoring, GPRS transmitting and other technical means, can realize the information exchange of the "vehicle-charging device-distribution network".
Technical Paper

Research on Solar Thermal Energy Warming Diesel Engine Based on Reverse Heat Transfer of Coolant

2020-04-14
2020-01-1343
In winter, the temperature of the coldest month is below -20°C. Low temperature makes it difficult to start a diesel engine, combust sufficiently, which increases fuel consumption and pollutes the environment. The use of an electric power-driven auxiliary heating system increases the battery load and power consumption. Solar thermal energy has the advantages of easy access, clean and pollution-free. The coolant in the cylinder block of the diesel engine has a large contact area within the cylinder and is evenly distributed, which can be used as a heat transfer medium for the warm-up. A one-dimensional heat transfer model of the diesel engine block for the coolant warm-up is developed, and the total heat required for the warm-up is calculated by an iterative method in combination with the warm-up target.
Technical Paper

Analysis of the Spray Numerical Injection Modeling for Gasoline Applications

2020-04-14
2020-01-0330
The modeling of fuel jet atomization is key in the characterization of Internal Combustion (IC) engines, and 3D Computational Fluid Dynamics (CFD) is a recognized tool to provide insights for design and control purposes. Multi-hole injectors with counter-bored nozzle are the standard for Gasoline Direct Injection (GDI) applications and the Spray-G injector from the Engine Combustion Network (ECN) is considered the reference for numerical studies, thanks to the availability of extensive experimental data. In this work, the behavior of the Spray-G injector is simulated in a constant volume chamber, ranging from sub-cooled (nominal G) to flashing conditions (G2), validating the models on Diffused Back Illumination and Phase Doppler Anemometry data collected in vaporizing inert conditions.
Journal Article

Visualization Study of the Relationship between the Orientation of Tube and the Flow Regimes Near the Expansion Valve

2020-04-14
2020-01-1256
Several types of noise exist in automobiles. The flow-induced noise in the expansion device can be very disturbing since the expansion device is located near the occupants. In many studies, the flow-induced noise is found to be mitigated when the orientation of the tube is changed. However, no study explores the reason why flow-induced noise changes when the orientation of the tube is changed. The flow-induced noise varies along with the flow regimes near the expansion devices. In this paper, an experimental based research is used to study how the tube orientation changes the flow regimes under the same operating conditions. A pumped R134a system with transparent tubes (1/4-inch ID) is used to visualize the flow regimes near the manual expansion valve. The transparent tube is a continuous connection of horizontal tubes, 45° inclined tubes, and vertical tubes.
Technical Paper

Effect of n-Butanol Addition on Combustion and Emission Characteristics of HTL and Diesel Blends

2020-04-14
2020-01-0393
HTL is a kind of biodiesel converted from wet biowaste via hydrothermal liquefaction (HTL), which has drawn increasing attention in recent years due to its wide range of raw materials (algae, swine manure, and food processing waste). However, from the previous experiments done in a constant volume chamber, it was observed that the presence of 20% of HTL in the blend produced as much soot as pure diesel at in chamber environment oxygen ratio of 21%, and even more soot at low oxygen ratios. It was also observed that n-butanol addition could reduce the soot emission of diesel significantly under all tested conditions. In this work, the spray and combustion characteristics of HTL and diesel blends with n-butanol added were investigated in a constant volume chamber. The in-chamber temperature and oxygen ranged from 800 to 1200 K and 21% to 13%, respectively, covering both conventional and low-temperature combustion (LTC) regimes.
Technical Paper

Downhill Safety Assistant Driving System for Battery Electric Vehicles on Mountain Roads

2019-09-15
2019-01-2129
When driving in mountainous areas, vehicles often encounter downhill conditions. To ensure safe driving, it is necessary to control the speed of vehicles. For internal combustion engine vehicles, auxiliary brake such as engine brake can be used to alleviate the thermal load caused by the continuous braking of the friction brake. For battery electric vehicles (BEVs), regenerative braking can be used as auxiliary braking to improve brake safety. And through regenerative braking, energy can be partly converted into electrical energy and stored in accumulators (such as power batteries and supercapacitors), thus extending the mileage. However, the driver's line of sight in the mountains is limited, resulting in a certain degree of blindness in driving, so it is impossible to fully guarantee the safety and energy saving of downhill driving.
Technical Paper

Combustion Characteristics in a Constant Volume Chamber of Diesel Blended with HTL

2019-04-02
2019-01-0578
There are a few different ways in which biofuels can be sourced, with the most popular coming from agricultural sources. An alternative approach is to utilize biowaste. An estimated 20 million dry tons of volatile organic compounds, or biowaste, is annually deposited in US municipal wastewaters. Most of this biowaste energy content is not recovered and, as a result, the biowaste could be a massive potential source of renewable energy. Biocrude diesel is converted from wet biowaste via hydrothermal liquefaction (HTL). Three types of feedstocks (algae, swine manure, and food processing waste) were converted into biocrude oil via HTL. From the previous experiments done in an AVL 5402 single-cylinder diesel engine, it was observed that the presence of 20% of HTL in the blend performed similarly during combustion to pure diesel. By studying these mixtures in a constant volume chamber, these observations could be compared to the results in the diesel engine.
Technical Paper

Energy Consumption Optimization for the Electric Vehicle Air Conditioning Using the Condensate Water

2019-04-02
2019-01-0148
In summer, the relatively low temperature water condenses in the evaporator when the vehicle air-conditioning (AC) is running. At present, the vehicle AC condensate water without well utilization is directly wasted. The condenser’s thermal transfer performance has a great influence on the AC performance, and to increase the convective heat transfer coefficient (CHTC) is the key to its design. In this paper, a method of using atomized condensate water (CW) to enhance the condenser’s thermal transfer performance is proposed, which can make the most of the CW's cold energy. It achieves the reuse of CW and increases the condenser’s CHTC. First, the CW flow calculation model in the evaporator and the calculation model of the condenser enhanced thermal transfer using atomized CW are both set up. The influence of the evaporation degree of atomized CW particles in the air on the enhancement effect is comprehensively considered.
Technical Paper

Development of Model Predictive Control Strategy of SCR System for Heavy-Duty Diesel Engines with a One-State Control-Oriented SCR Model

2018-09-10
2018-01-1763
Urea-based selective catalytic reduction (SCR) of nitric oxides (NOx) is a key technology for heavy-duty diesel engines to achieve the increasingly stringent NOx emission standards. The aqueous urea injection control is critical for urea-SCR systems in order to achieve high NOx conversion efficiency while restricting the tailpipe ammonia (NH3) slip. For Euro VI emission regulation, an advanced control strategy is essential for SCR systems since its NOx emission limits are tighter and test procedure are more stringent compared to Euro IV and Euro V. The complex chemical kinetics of the SCR process has motivated model-based control design approaches. However, the model is too complex to allow real-time implementation. Therefore, it is very important to have a reduced order model for SCR control system.
Technical Paper

Application of Vortex Control to an Automotive Transcritical R744 Ejector Cycle

2018-04-03
2018-01-0060
Expansion work recovery by two-phase ejector is known to be beneficial to vapor compression cycle performance. However, one of the biggest challenges with ejector vapor compression cycles is that the ejector cycle performance is sensitive to working condition changes which are common in automotive applications. Different working conditions require different ejector geometries to achieve maximum performance. Slightly different geometries may result in substantially different COPs under the same conditions. The ejector motive nozzle throat diameter (motive nozzle restrictiveness) is one of the key parameters that can significantly affect ejector cycle COP. This paper presents the experimental results of the application of a new two-phase nozzle restrictiveness control mechanism to an automotive transcritical R744 ejector cycle.
Technical Paper

Implementation of Reinforcement Learning on Air Source Heat Pump Defrost Control for Full Electric Vehicles

2018-04-03
2018-01-1193
Air source heat pumps as the heating system for full electric vehicles are drawing more and more attention in recent years. Despite the high energy efficiency, frost accumulation on the heat pump evaporator is one of the major challenges associated with air source heat pumps. The evaporator needs to be actively defrosted periodically and heat pump heating will be interrupted during defrosting process. Proper defrost control is needed to obtain high average heat pump energy efficiency. In this paper, a new method for generating air source heat pump defrost control policy using reinforcement learning is introduced. This model-free method has several advantages. It can automatically generate optimal defrost control policy instead of requiring manually determination of the control policy parameters and logics.
Technical Paper

Comparison Study on Combustion and Emission Characteristics of ABE/IBE-Diesel Blends in a Common-Rreail Diesel Engine

2017-10-08
2017-01-2321
Bio-butanol has been considered as a promising alternative fuel for internal combustion engines due to its advantageous physicochemical properties. However, the further development of bio-butanol is inhibited by its high recovery cost and low production efficiency. Hence, the goal of this study is to evaluate two upstream products from different fermentation processes of bio-butanol, namely acetone-butanol-ethanol (ABE) and isopropanol-butanol-ethanol (IBE), as alternative fuels for diesel. The experimental comparison is conducted on a single-cylinder and common-rail diesel engine under various main injection timings (MIT) and equivalent engine load (EEL) conditions. The experimental results show that ABE and IBE significantly affect the combustion phasing. The start of combustion (SOC) is retarded when ABE and IBE are mixed with diesel. Furthermore, the ABE/IBE-diesel blends are more sensitive to the changes in MIT compared with that of pure diesel.
Technical Paper

Development of Model Based Closed Loop Control Strategy of SCR System for Heavy-Duty Diesel Engines

2017-10-08
2017-01-2383
Urea selective catalytic reduction (SCR) is a key technology for heavy-duty diesel engines to meet the increasingly stringent nitric oxides (NOx) emission limits of regulations. The urea water solution injection control is critical for urea SCR systems to achieve high NOx conversion efficiency while keeping the ammonia (NH3) slip at a required level. In general, an open loop control strategy is sufficient for SCR systems to satisfy Euro IV and Euro V NOx emission limits. However, for Euro VI emission regulation, advanced control strategy is essential for SCR systems due to its more tightened NOx emission limit and more severe test procedure compared to Euro IV and Euro V. This work proposed an approach to achieve model based closed loop control for SCR systems to meet the Euro VI NOx emission limits. A chemical kinetic model of the SCR catalyst was established and validated to estimate the ammonia storage in the SCR catalyst.
Technical Paper

An Optical Investigation of Multiple Diesel Injections in CNG/Diesel Dual-Fuel Combustion in a Light Duty Optical Diesel Engine

2017-03-28
2017-01-0755
Dual-fuel combustion combining a premixed charge of compressed natural gas (CNG) and a pilot injection of diesel fuel offer the potential to reduce diesel fuel consumption and drastically reduce soot emissions. In this study, dual-fuel combustion using methane ignited with a pilot injection of No. 2 diesel fuel, was studied in a single cylinder diesel engine with optical access. Experiments were performed at a CNG substitution rate of 70% CNG (based on energy) over a wide range of equivalence ratios of the premixed charge, as well as different diesel injection strategies (single and double injection). A color high-speed camera was used in order to identify and distinguish between lean-premixed methane combustion and diffusion combustion in dual-fuel combustion. The effect of multiple diesel injections is also investigated optically as a means to enhance flame propagation towards the center of the combustion chamber.
Technical Paper

NOx Reduction in Compression-Ignition Engine by Inverted Ignition Phi-Sensitivity

2017-03-28
2017-01-0749
A new approach of NOx reduction in the compression-ignition engine is introduced in this work. The previous research has shown that during the combustion stage, the high temperature ignition tends to occur early at the near-stoichiometric region where the combustion temperature is high and majority of NOx is formed; Therefore, it is desirable to burn the leaner region first and then the near-stoichiometric region, which inhibits the temperature rise of the near-stoichiometric region and consequently suppresses the formation of NOx. Such inverted ignition sequence requires mixture with inverted phi-sensitivity. Fuel selection is performed based on the criteria of strong ignition T-sensitivity, negligible negative temperature coefficient (NTC) behavior, and large heat of vaporization (HoV).
Technical Paper

Effect of Acetone-Gasoline Blend Ratio on Combustion and Emissions Characteristics in a Spark-Ignition Engine

2017-03-28
2017-01-0870
Due to the increasing consumption of fossil fuels, alternative fuels in internal combustion engines have attracted a lot of attention in recent years. Ethanol is the most common alternative fuel used in spark ignition (SI) engines due to its advantages of biodegradability, positively impacting emissions reduction as well as octane number improvement. Meanwhile, acetone is well-known as one of the industrial waste solvents for synthetic fibers and most plastic materials. In comparison to ethanol, acetone has a number of more desirable properties for being a viable alternative fuel such as its higher energy density, heating value and volatility.
Technical Paper

A Numerical Study on the Effects of Hot EGR on the Operation of Natural Gas Engine Ignited by Diesel-Butanol Blends

2017-03-28
2017-01-0760
Butanol, which is a renewable biofuel, has been regarded as a promising alternative fuel for internal combustion engines. When blended with diesel and applied to pilot ignited natural gas engines, butanol has the capability to achieve lower emissions without sacrifice on thermal efficiency. However, high blend ratio of butanol is limited by its longer ignition delay caused by the higher latent heat and higher octane number, which restricts the improvement of emission characteristics. In this paper, the potential of increasing butanol blend ratio by adding hot exhaust gas recirculation (EGR) is investigated. 3D CFD model based on a detailed kinetic mechanism was built and validated by experimental results of natural gas engine ignited by diesel/butanol blends. The effects of hot EGR is then revealed by the simulation results of the combustion process, heat release traces and also the emissions under different diesel/butanol blend ratios.
Technical Paper

Damping Effects Introduced by a Nonlinear Vibration Absorber in Automotive Drivelines at Idle Engine Speeds

2016-06-15
2016-01-1765
Legislation on vehicle emissions and the requirements for fuel efficiency are currently the key development driving factors in the automotive industry. Research activities to comply with these targets point to engine downsizing and new boosting technologies, which have adverse effects on the NVH performance, durability and component life. As a consequence of engine downsizing, substantial torsional oscillations are generated due to high combustion pressures. Meanwhile, to attenuate torsional vibrations, the manufacturers have implemented absorbers that are tuned to certain frequency ranges, including clutch dampers, Dual Mass Flywheel (DMF) and centrifugal pendulum dampers. These devices add mass/inertia to the system, potentially introducing negative effects on other vehicle attributes, such as weight, driving performance and gear shiftability.
Journal Article

Modeling of a Reversible Air Conditioning-Heat Pump System for Electric Vehicles

2016-04-05
2016-01-0261
This paper presents a simulation model for a reversible air conditioning and heat pump system for electric vehicles. The system contains a variable speed compressor, three microchannel heat exchangers, an accumulator, and two electronic expansion valves. Heat exchangers are solved by discretizing into cells. Compressor and accumulator models are developed by fitting data with physical insights. Expansion valves are modeled by isenthalpic processes. System performance is calculated by connecting all parts in the same way as the physical system and solved iteratively. The model is reasonably validated against experimental data from a separate experimental study. Future improvement is needed to take into account maldistribution in outdoor heat exchanger working as an evaporator in HP mode. Charge retention in components also requires further study.
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