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Technical Paper

Exploring methanol and naphtha as alternative fuels for a hybrid-ICE battery-driven light-duty vehicle

2024-06-12
2024-37-0021
In pursuing sustainable automotive technologies, exploring alternative fuels for hybrid vehicles is crucial in reducing environmental impact and aligning with global carbon emission reduction goals. This work compares methanol and naphtha as potential suitable alternative fuels for running in a battery-driven light-duty hybrid vehicle by comparing their performance with the diesel baseline engine. This work employs a 0-D vehicle simulation model within the GT-Power suite to replicate vehicle dynamics under the Worldwide Harmonized Light Vehicles Test Cycle (WLTC). The vehicle choice enables the assessment of a delivery application scenario using distinct payload capacities: 0%, 25%, 50%, and 100%. The model is fed with engine maps derived from previous experimental work conducted in the same engine, in which a full calibration was obtained that ensures the engine's operability in a wide region of rotational speed and loads.
Technical Paper

ɸ-Sensitivity Evaluation of n-Butanol and Iso-Butanol Blends with Surrogate Gasoline

2023-08-28
2023-24-0089
Using renewable fuels is a reliable approach for decarbonization of combustion engines. iso-Butanol and n-butanol are known as longer chain alcohols and have the potential of being used as gasoline substitute or a renewable fraction of gasoline. The combustion behavior of renewable fuels in modern combustion engines and advanced combustion concepts is not well understood yet. Low-temperature combustion (LTC) is a concept that is a basis for some of the low emissions-high efficiency combustion technologies. Fuel ɸ-sensitivity is known as a key factor to be considered for tailoring fuels for these engines. The Lund ɸ-sensitivity method is an empirical test method for evaluation of the ɸ-sensitivity of liquid fuels and evaluate fuel behavior in thermal. iso-Butanol and n-butanol are two alcohols which like other alcohol exhibit nonlinear behavior when blended with (surrogate) gasoline in terms of RON and MON.
Technical Paper

Evaluation of Neat Methanol as Fuel for a Light-Duty Compression Ignition Engine

2023-08-28
2023-24-0047
Methanol is currently being evaluated as a promising alternative fuel for internal combustion engines, due to being attainable by carbon neutral or negative pathways (renewable energy and carbon capture technology). The low ignitability of methanol has made it attractive mostly as a fuel for spark ignition engines, however the low sooting properties of the fuel could potentially reduce the NOx-soot tradeoff present in compression ignition engines. In this work, using a 4-cylinder engine with compression ratio modified from 16:1 to 19:1, methanol combustion is evaluated under five operating conditions in terms of fuel consumption, criteria pollutants, CO2 emissions and engine efficiency in addition to the qualitative assessment of the combustion stability. It was found that combustion is stable at medium to high loads, with medium load NOx emissions levels at least 30% lower than the original diesel engine and comparable emissions at maximum load conditions.
Technical Paper

Sustainability of Future Shipping Fuels: Well-to-Wake Environmental and Techno-Economic Analysis of Ammonia and Methanol

2023-08-28
2023-24-0093
The transportation industry has been scrutinized for its contribution towards the global greenhouse gas emissions over the years. While the automotive sector has been regulated by strict emission legislation globally, the emissions from marine transportation have been largely neglected. However, during the past decade, the international maritime organization focused on ways to lower the emission intensity of the marine sector by introducing several legislations. This sets limits on the emissions of different oxides of carbon, nitrogen and sulphur, which are emitted in large amounts from heavy fuel oil (HFO) combustion (the primary fuel for the marine sector). A 40% and 70% reduction per transport work compared to the levels of 2008 is set as target for CO2 emission for 2030 and 2050, respectively. To meet these targets, commonly, methanol, as a low-carbon fuel, and ammonia, as a zero-carbon fuel, are considered.
Technical Paper

A Fast and Reliable CFD Approach to Design Hydrogen SI Engines for Industrial Applications

2023-06-26
2023-01-1208
SI engines fueled with hydrogen represent a promising powertrain solution to meet the ambitious target of carbon-free emissions at the tailpipe. Therefore, fast and reliable numerical tools can significantly support the automotive industry in the optimization of such technology. In this work, a 1D-3D methodology is presented to simulate in detail the combustion process with minimal computational effort. First, a 1D analysis of the complete engine cycle is carried out on the user-defined powertrain configuration. The purpose is to achieve reliable boundary conditions for the combustion chamber, based on realistic engine parameters. Then, a 3D simulation of the power-cycle is performed to mimic the combustion process. The flow velocity and turbulence distributions are initialized without the need of simulating the gas exchange process, according to a validated technique.
Technical Paper

A Modeling Tool for Particulate Emissions in GDI Engines with Emphasis on the Injector Zone

2023-04-11
2023-01-0182
Fuel film deposits on combustion chamber walls are understood to be the main source of particle emissions in GDI engines under homogenous charge operation. More precisely, the liquid film that remains on the injector tip after the end of injection is a fuel rich zone that undergoes pyrolysis reactions leading to the formation of poly-aromatic hydrocarbons (PAH) known to be the precursors of soot. The physical phenomena accompanying the fuel film deposit, evaporation, and the chemical reactions associated to the injector film are not yet fully understood and require high fidelity CFD simulations and controlled experimental campaigns in optically accessible engines. To this end, a simplified model based on physical principles is developed in this work, which couples an analytical model for liquid film formation and evaporation on the injector tip with a stochastic particle dynamics model for particle formation.
Technical Paper

Impact of the 2022 European Energy Crisis on its Transportation Decarbonization Ambition: Life Cycle Techno-Economic Analysis

2023-04-11
2023-01-0554
In several regions, such as Europe, California, among others, the switch to Electric Vehicles (EVs) has been heavily pushed by policymakers for their high powertrain efficiency and zero tailpipe emissions compared to conventional Internal Combustion Engine Vehicles (ICEVs). Consequently, only zero tailpipe emission vehicles will be sold in Europe from 2035 for the passenger cars and vans segment. But an EV does emit CO2 emissions across its life cycle, mainly during production, and the Well-to-Tank (WTT) phase, i.e., from the electricity generation used to charge the batteries. Nonetheless, due to the high efficiency of the electric powertrain, the energy consumption is significantly less, making the cost of operation significantly low for EVs. Thus, clean electricity grid and cheap energy costs can make EVs one of the best options for decarbonizing transportation systems.
Technical Paper

Challenges and Directions of Using Ammonia as an Alternative Fuel for Internal Combustion Engines

2023-04-11
2023-01-0324
In recent decades, the importance of emerging alternative fuels has increased significantly as a solution to the problems of global warming and air pollution from energy production. In this context, ammonia (NH3) is seen as a potential option and energy vector that may be able to overcome the technical challenges associated with the use of other carbon-free fuels such as hydrogen (H2) in internal combustion engines (ICE). In this research, a numerical methodology for evaluating the impact of using ammonia as a fuel for spark-ignition ICEs has been developed. A combination of a single-cylinder and multi-cylinder numerical experiments has been performed to identify the main challenges and determine correct engine configuration. In addition, the performance of the engine has been evaluated through standard homologation driving cycles, contrasting it with other alternative propulsion configurations.
Technical Paper

An Experimental Investigation of Directly Injected E85 Fuel in a Heavy-Duty Compression Ignition Engine

2022-08-30
2022-01-1050
A commercially available fuel, E85, a blend of ~85% ethanol and ~15% gasoline, can be a viable substitute for fossil fuels in internal combustion engines in order to achieve a reduction of the greenhouse gas (GHG) emissions. Ethanol is traditionally made of biomass, which makes it a part of the food-feed-fuel competition. New processes that reuse waste products from other industries have recently been developed, making ethanol a renewable and sustainable second-generation fuel. So far, work on E85 has focused on spark ignition (SI) concepts due to high octane rating of this fuel. There is very little research on its application in CI engines. Alcohols are known for low soot particle emissions, which gives them an advantage in the NOx-soot trade-off of the compression ignition (CI) concept.
Journal Article

Evaluation of the Effect of Low-Carbon Fuel Blends’ Properties in a Light-Duty CI Engine

2022-08-30
2022-01-1092
De-fossilization is an increasingly important trend in the energy sector. In the transport sector the de-fossilization efforts have been centered in promoting the electrification of vehicles, nonetheless other pathways, like the use of carbon neutral or carbon-offsetting fuels under current vehicle fleets, are also worth considering. Low-carbon fuels (LCF) can be synthetized from sources that can take advantage of the carbon already present in the atmosphere (either by technologies like direct carbon capture or biological processes like photosynthesis in biofuels) and use energy from renewable sources for the necessary industrial processes. Although, LCFs can be compared to fossil fuels as energy sources for internal combustion engines, their composition is not the same and their properties can modify the engine combustion and emissions.
Technical Paper

Numerical Optimization of the Piston Bowl Geometry and Investigation of the Key Geometric Parameters for the Dual-Mode Dual-Fuel (DMDF) Concept under a Wide Load Range

2022-03-29
2022-01-0782
Focusing on the dual-mode dual-fuel (DMDF) combustion concept, a combined optimization of the piston bowl geometry with the fuel injection strategy was conducted at low, mid, and high loads. By coupling the KIVA-3V code with the enhanced genetic algorithm (GA), a total of 14 parameters including the piston bowl geometric parameters and the injection parameters were optimized with the objective of meeting Euro VI regulations while improving the fuel efficiency. The optimal piston bowl shape coupled with the corresponding injection strategy was summarized and integrated at various loads. Furthermore, the effects of the key geometric parameters were investigated in terms of organizing the in-cylinder flow, influencing the energy distribution, and affecting the emissions. The results indicate that the behavior of the DMDF combustion mode is further enhanced in the aspects of improving the fuel economy and controlling the emissions after the bowl geometry optimization.
Technical Paper

Engine Combustion Hardware Diagnostics in an End-of-Line Cold Test Stand

2022-03-29
2022-01-0270
Internal combustion engines must be individually tested at the end of the manufacturing process. In recent years classical hot test stands, where the engine is run for several minutes, are being replaced by cold test alternatives. The latter allow fast testing cycles using an external motoring device without using any fuel. The absence of fuel and combustion lowers the health and safety requirements for the plant itself and subsequent engine transport, but this comes at the cost of additional difficulties for the verification of the correct assembly and operation of the combustion system hardware. This paper presents a cold test concept, which includes dedicated measurements and algorithms for the detection of common failures in the manufacturing process, including those of the combustion hardware.
Technical Paper

Experimental Evaluation of Methane-Hydrogen Mixtures for Enabling Stable Lean Combustion in Spark-Ignition Engines for Automotive Applications

2022-03-29
2022-01-0471
Economy decarbonization will be one of the main goals for the following years. Research efforts are being focused on reducing carbon-based emissions, by increasing the efficiency of the transport power plants while developing new fuel production methods that reduce the environmental footprint of the refinement process. Consequently, the depletion of conventional fuels derived from petroleum with high carbon content, such as gasoline and diesel, motivated the development of propulsive alternatives for the transportation sector. In this paradigm, methane (CH4) fuel appears as a mid-term solution due to its low carbon content, if compared with traditional fuels, and the low CO2 emissions during its production from renewable sources. However, the intrinsic properties of methane compromise the combustion process, subsequently increasing the emission of CO2.
Journal Article

High-Speed Thermographic Analysis of Diesel Injector Nozzle Tip Temperature

2022-03-29
2022-01-0495
The temperature of fuel injectors can affect the flow inside nozzles and the subsequent spray and liquid films on the injector tips. These processes are known to impact fuel mixing, combustion and the formation of deposits that can cause engines to go off calibration. However, there is a lack of experimental data for the transient evolution of nozzle temperature throughout engine cycles and the effect of operating conditions on injector tip temperature. Although some measurements of engine surface temperature exist, they have relatively low temporal resolutions and cannot be applied to production injectors due to the requirement for a specialist coating which can interfere with the orifice geometry. To address this knowledge gap, we have developed a high-speed infrared imaging approach to measure the temperature of the nozzle surface inside an optical diesel engine.
Technical Paper

Quasi-1D Analysis of n-Dodecane Split Injection Process

2022-03-29
2022-01-0506
Split injection processes have been analyzed by means of a Quasi-1D spray model that has been recently coupled to a laminar tabulated unsteady-flamelet progress-variable (UFPV) combustion model. The modelling approach can predict ignition delay and lift-off for long injection profiles, and it is now extended to a two-pulse injection scheme. In spite of the simplicity of the approach, relevant phenomena are adequately reproduced. In particular, the faster penetration of the second injection pulse compared to the first one is captured by the model both under inert and reacting conditions. The second pulse ignites much faster than the first one due to the injection into the remnants of the first one, where high temperature oxygen-depleted regions can be found. Ignition of the second pulse happens as soon as the first pulse reaches this region, with a faster low- to high-temperature transition.
Technical Paper

OMEx Fuel and RCCI Combustion to Reach Engine-Out Emissions Beyond the Current EURO VI Legislation

2021-09-05
2021-24-0043
Emissions regulations for engine and vehicle manufacturers are bound to become more limiting to prevent greenhouse gas emissions and mitigate the negative effects that potentiate global warming. To fulfill the energy demand necessary in the transportation sector for the short-to-medium term, a parallel optimization of the internal combustion engine, powertrain and fuels is necessary. The combination of novel combustion modes like the reactivity-controlled compression ignition (RCCI), that seeks the benefits of both compression ignition and spark ignition engines, with the so-called e-fuels, that reduce the carbon footprint from well-to-wheel, is worth exploring. This work investigates the potential of the RCCI concept using OMEx-gasoline to reduce the engine-out emissions beyond the current EURO VI legislation. To do so, eight representative operating conditions from several driving cycles for heavy-duty vehicles will be explored experimentally.
Technical Paper

Combustion Behaviour of Blends of Synthetic Fuels in an Optical Single Cylinder Engine

2021-09-05
2021-24-0038
The reduction of carbon footprint of compression ignition engines for road transport makes it necessary to search for clean fuels alternative to diesel and to evaluate them under engine conditions. For this reason, in this paper, the combustion behaviour of different blends of synthetic fuels has been analyzed in an optical single cylinder engine of Medium Duty size (0,8 liters per cylinder) by means of optical techniques. The aim is to evaluate the effect of synthetic fuels, both partly or completely fossil diesel, in terms of combustion behaviours and soot formation. Therefore, different blends of oxymethylene dimethyl ether (OMEX) with diesel and neat hydrotreated vegetable oil (HVO) were studied. A conventional common rail injection system and a single injection strategy was used. In addition, special care was taken to ensure that conditions inside the engine cylinder at the injection start were as close as possible to the conditions used in previous studies.
Technical Paper

Development of a Novel Numerical Methodology for the Assessment of Insulating Coating Performance in Internal Combustion Engines

2021-04-06
2021-01-0413
In recent years, the automotive industry has been increasingly committed to developing new solutions for better and more efficient engines. One of them is the use of new insulating materials (thermal conductivity < 0.4 W/m-K, heat capacitance < 500 kJ/m3-K) to coat the engine combustion chamber walls, as well as the exhaust manifold. The main idea when coating the combustion chamber with these materials is to obtain a reduction of the temperature difference (thermal swing) between gas and walls during the engine cycle and minimize heat losses. Experimental measurements of the possible performance improvements are very difficult to obtain, mainly because the techniques available to measure wall temperature are limited. Therefore, simulations are typically used to investigate insulated combustion chambers. Nevertheless, the new generation of insulating coatings is posing challenges to numerical modelling, as layer thickness is very small (~100 μm).
Technical Paper

Spatio-Temporal Progression of Two-Stage Autoignition for Diesel Sprays in a Low-Reactivity Ambient: n-Heptane Pilot-Ignited Premixed Natural Gas

2021-04-06
2021-01-0525
The spatial and temporal locations of autoignition depend on fuel chemistry and the temperature, pressure, and mixing trajectories in the fuel jets. Dual-fuel systems can provide insight into fuel-chemistry aspects through variation of the proportions of fuels with different reactivities, and engine operating condition variations can provide information on physical effects. In this context, the spatial and temporal progression of two-stage autoignition of a diesel-fuel surrogate, n-heptane, in a lean-premixed charge of synthetic natural gas (NG) and air is imaged in an optically accessible heavy-duty diesel engine. The lean-premixed charge of NG is prepared by fumigation upstream of the engine intake manifold.
Journal Article

CFD Modeling of Reacting Diesel Sprays with Primary Reference Fuel

2021-04-06
2021-01-0409
Computational fluid dynamics (CFD) modeling has many potentials for the design and calibration of modern and future engine concepts, including facilitating the exploration of operation conditions and casting light on the involved physical and chemical phenomena. As more attention is paid to the matching of different fuel types and combustion strategies, the use of detailed chemistry in characterizing auto-ignition, flame stabilization processes and the formation of pollutant emissions is becoming critical, yet computationally intensive. Therefore, there is much interest in using tabulated approaches to account for detailed chemistry with an affordable computational cost. In the present work, the tabulated flamelet progress variable approach (TFPV), based on flamelet assumptions, was investigated and validated by simulating constant-volume Diesel combustion with primary reference fuels - binary mixtures of n-heptane and iso-octane.
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