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One of the biggest challenges for mobility engineers today is the reduction of fuel consumption while keeping or even improving the automobiles propulsion system performance. A great part of the current powertrain components is developed to work at high engine loads and extreme environmental conditions, among which the engine cooling system, for example. As the overall vehicle efficiency depends directly on the thermal system design, it is important to make a careful investigation of the external ambient to develop this system on the best possible way, seeking to minimize the negative impacts at normal driving situations, which represents the most of the vehicle's life cycle. In this regard, the present paper reports a numerical study about the impacts of different cooling system hardware configurations on the fuel consumption of a turbocharged flex-fuel engine.

Due to the large negative impact of combustion gas emissions on air quality and the more stringent environmental legislation, research on internal combustion engines (ICE) are being developed to reduce emissions of pollutant gases to the atmosphere. One of the research fronts is the use of lean mixtures with the pre-chamber ignition system (PCIS). This system consists of a pre-chamber (PC) connected to the main chamber by one or more interconnecting holes. A spark plug initiates combustion of the mixture present in the pre-chamber, which is propagated as gas jet into the main chamber, igniting the lean mixture present therein. The gas jets have high thermal and kinetic energy, which promote faster combustion duration, making the system less prone to knock and with lower cyclic variability of the IMEP, enabling the lean limit extension. The pre-chamber system can be assisted with a supplementary liquid or gaseous fuel injection, enabling the charge stratification.

Atmospheric pollution is the major public health issue in many cities around the world. Internal combustion engines (ICE) and industries are common sources of pollutants that aggravate this situation. Aiming to overcome this problem, increasingly restrictive legislation on combustion pollutant emissions has been formulated and new technologies are being developed to ensure compliance with such restrictions. In this scenario, the lean mixtures appear as a possible alternative, but also bring some inconveniences such as combustion instabilities. Pre-chamber ignition systems (PCIS) enable a more stable combustion process due to high kinetic, thermal and chemical energy of the gases from the pre-chamber (PC), which pass through nozzles and begin the combustion process of the air-fuel mixture contained in the main combustion chamber (MC). However, some challenges still have to be overcome in the development of these systems, one of the main ones being hydrocarbon (HC) emissions.

Diesel engines have been used on the aeronautical market for a long time. Despite this fact, there are few studies showing the potential cost savings of using this type of technology. In this way, the goal of this paper is to find out whether or not it is advantageous to use an Otto or Diesel cycle engine on general aviation light aircraft. It is well known that both of them have pros and cons, however, the possibility of using Jet A-1 (kerosene) as fuel gives the Diesel engine a clear advantage in a market like Brazil, where the price of the regular piston fuel (AvGas) keeps rising to astonishing values. Throughout this paper, a detailed study of the fixed and variable costs of two similar aircraft, both Cessnas 172 equipped with Otto and Diesel cycle engines is conducted, comparing fuel consumption, performance levels, and other factors.

Environmental policies and fuel costs have driven the development of new technologies for internal combustion engines. In this sense, the use of mixtures with small portions of fuel allows lower fuel consumption and pollutants emissions, emerging as a promising strategy. Despite the advantages, lean burn requires a larger energy source to provide satisfactory flame propagation speed and consequently a stable combustion. The use of pre-chamber ignition systems (PCIS) has been used in SI engines to assist the start of combustion of lean mixtures, in which a supplementary fuel system can stratify the amount of either liquid or gaseous fuels supplied to the pre-chamber. In this context, this paper aims to evaluate combustion characteristics of a commercial engine with the use of stratified PCIS operating with impoverished mixtures of ethanol-air in main-chamber and hydrogen assistance in pre-chamber.

Extensive studies of pre-chamber ignition systems in internal combustion engines have proven its effectiveness in reduction of fuel consumption and improvement in several combustion parameters. Considering the different types of pre-chamber configurations, this paper aims to compare the combustion in a SI engine with both homogeneous and stratified pre-chamber ignition systems. To achieve this objective a system with the ability to control the hydrogen injection in the pre-chamber was built. This system was installed in a multi-cylinder Ford Sigma 1.6L engine and tested in a dynamometric room. Tests consisted in imposing a constant rotation and IMEP to test three conditions: standard spark ignition, pre-chamber ignition system without fuel injection (homogenous) and with hydrogen injection (stratified). It was possible to identify that with the use of pre-chamber ignition system there is a reduction in specific fuel consumption and in the combustion duration.

Resistive forces are a great source of fuel consumption in vehicles. In particular, rolling resistance represent the major resistance force at low speeds. It is highly influenced by the inflation pressure of the tire and vertical load over it. In the present work, a computer model is created with the objective of investigating the influence of tire inflation pressure on fuel consumption and rolling resistance force. Pressure is varied and parameters analyzed at different vehicle speeds for two different calculation methods. Results show significant decrease in fuel consumption and rolling resistance force as inflation pressure is augmented.

The automobile industry and its growing commitment to the environment have collaborated in the development of technologies to reduce emissions of gaseous pollutants, including hydrocarbons. Recent works are aimed at the development of the torch ignition in internal combustion engines of the Otto cycle. A prototype characterized by a torch ignition system with fixed geometry of pre-chamber per cylinder, with a volume of 3.66 cm3 and a single nozzle with a diameter of 6.00 mm, fed with homogeneous mixture originating from Combustion chamber. The ignition and injection system was controlled by a reprogrammable electronic management system. The main results were an increase of around 10% in thermal efficiency and reductions of up to 91% in carbon monoxide emissions, but there was a considerable increase in total hydrocarbons (THC) emissions.

Global trends in the development of spark ignition internal combustion engines lead to the adoption of solutions that reduce CO2 emissions and fuel consumption. Downsizing is a well-established path for this reduction, but it is necessary to use other technologies in order to achieve these ever more rigorous levels. A homogeneous torch ignition system is a viable alternative for reducing CO2 emissions with a combined reduction in specific fuel consumption and increased thermal efficiency. Thus a prototype adapted from an Otto engine with four cylinders is used for analysis. The performance and CO2 emission reference data were initially obtained with the baseline engine operating with a stoichiometric mixture. Then for the same conditions of BMEP, angular velocity and gradual lean of the mixture from the stoichiometry, the results of the adapted system are obtained.

Environmental issues and energy security are critical concerns of the most countries. According researchers, excessive growth of land vehicles is one of the biggest contributors to global air pollution and oil reserves reduction. In this context, the use of lean burn technologies emerges as a promising strategy, allowing lower fuel consumption and pollutants emissions. Present work aims to analyze the behavior of a current commercial engine, gasoline fueled, varying the air-fuel ratio without the use of lean burn ignitions technologies. Analysis was performed through bench dynamometer tests, evaluating cylinder pressure, exhaust gas temperature, fuel conversion efficiency, cycle thermal efficiency, coefficient of variation in indicated mean effective pressure, apparent heat release rate, flame development angle and burn duration.

Binder jetting of sand molds and cores for metal casting provides a scalable and efficient means of producing metal components with complex geometric features made possible only by Additive Manufacturing. Topology optimization software that can mathematically determine the optimum placement of material for a given set of design requirements has been available for quite some time. However, the optimized designs are often not manufacturable using standard metal casting processes due to undercuts, backdraft and other issues. With the advent of binder-based 3D printing technology, sand molds and cores can be produced to make these optimized designs as metal castings.

The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is currently modeling and bench testing powertrain components for a parallel plug-in hybrid electric vehicle (PHEV). The custom powertrain is being implemented in a 2016 Chevrolet Camaro for the EcoCAR 3 competition. The engine, a General Motors (GM) L83 5.3L V8 with Active Fuel Management (AFM) from a 2014 Silverado, is of particular importance for vehicle integration and functionality. The engine is one of two torque producing components in the powertrain. AFM allows the engine to deactivate four of the eight cylinders which is essential to meet competition goals to reduce petroleum energy use and greenhouse gas emissions. In-vehicle testing is performed with a 2014 Silverado on a closed course to understand the criteria to activate AFM. Parameters required for AFM activation are monitored by recording vehicle CAN bus traffic.

The trends in the development of spark ignition engines leads to the adoption of lean mixtures in the combustion chamber. Torch ignition systems have potential to reduce simultaneously the NOx and CO emissions, while keeping the fuel conversion efficiency at a high level. This study aims to design and analyze a torch ignition system running with ethanol on lean homogeneous charge, adapted to an Otto cycle single-cylinder engine with optical visualization. The main objective is to achieve combustion stability under lean burn operation and to expand the flammability limit for increasing engine efficiency by means of redesigning the ignition system adapting a pre-chamber to the main combustion chamber. Experiments were conducted at constant speed (1000 rpm) using ethanol (E100) as fuel, for a wide range of injection, ignition and mixture formation parameters. Specific fuel consumption and combustion stability were evaluated at each excess air ratio.

A multi-hole direct injection injector was studied by means of image analysis. Methodologies based on an automatic process of cone angle measurement and edge detection were applied for the spray images generated by a 100 bar injection pressure discharged into a pressurized rigid chamber. A criterion based on pixel values was taken to localize the spray edges as angular coordinates and also with x and y position data. The high pixel values were associated with liquid phase while the low pixel values were associated to its absence. Computational codes written in MATLAB environment were used to analyze the numerical matrices associated to the images. Using the written MATLAB codes, a comparison of the effect of atmospheric back pressure, inside the chamber, on the spray pattern, cone angle and spray penetration were evaluated. The chamber was pressurized with 2.5, 5.0, 7.5 and 10 bar of back pressure. The tested fluid injected was EXXSOL D60 for simulating ethanol fuel behavior.

The Stratified Torch Ignition (STI) engine is capable of operating with lean mixture and low cyclic variability. These characteristic significantly decreases fuel consumption and emission levels. In the STI engine the combustion starts at a pre-combustion chamber where a stoichiometric mixture is ignited by an electrical spark. Pressure increase in the pre-combustion chamber push the combustion jet flames through a calibrated nozzle to be precisely targeted into the main chamber. These combustion jet flames endowed with high thermal and kinetic energy assures a fast and stable combustion of a lean mixture formed at the main chamber. A STI prototype were built and tested. The main combustion parameters were obtained from the in-cylinder pressure measured during the experiments. A combustion analysis is carried out to explain the significant improvement of the STI engine in regard to the baseline engine which was used as workhorse for the prototype engine construction.

The emission of nitric oxide (NOx) is the most difficult to limit among numerous harmful exhaust gas components. The NOX emission of internal combustion engines is mainly NO, but it will be oxidized into NO2 quickly after entering the air. NO is formed inside the combustion chamber in post-flame combustion by the oxidation of nitrogen from the air in conditions that are dependent on the chemical composition of the mixture, temperature and pressure. The correlation between NO emissions and temperature in the combustion chamber is a result of the endothermic nature of these reactions and can be described by extended Zeldovich Mechanism. The stratified torch ignition engine is able to run with lean mixture and low cyclic variability. Due to lean operation, the in-cylinder temperature of the STI engine is significantly lower than the conventional spark ignited one. This fact lead to a substantial reduction in NOx specific emission.

Global climate change and an increasing energy demand are driving the scientific community to further advance internal combustion engine technology. Invented by Sr. Henry Ricardo in 1918 the torch ignition system was able to significantly decrease engine’s fuel consumption and emission levels. Since the late 70s, soon after the Compound Vortex Controlled Combustion (CVCC) created by Honda, the torch ignition system R&D almost ceased due to the issues encountered by very complex and costly mechanic control systems that time. This work presents a stratified torch ignition prototype endowed with a sophisticated electronic control systems and components such as electro-injectors from direct injection systems placed on the pre-combustion chamber. The torch ignition prototype was tested and its performance are presented and compared with the baseline engine, which was used as a workhorse for the prototype engine construction.

Reducing environmental pollution by the transport sector has been influenced according to the increasingly restrictions imposed by regulatory standards. For this, legislation such as Euro (at global level) and Proconve (at local level) set new limits each new phase, usually stipulating reductions in the levels of greenhouse gas emissions. Compliance with these requirements is seen with the vehicle or engine ratings working through the conditions imposed by a standard test cycle. However, standard driving conditions often do not represent the real-world driving conditions, being influenced by relief, traffic lights and other peculiarities of each city or route. This paper aims to compare real-world driving cycles of urban bus and passenger car in the city of Santa Maria, in southern Brazil, with the conditions used for light gasoline vehicles and heavy diesel vehicles approval.

A global effort has been made by the scientific community to promote significant reduction in vehicle engine out-emission. To comply with this goal a stratified torch ignition (STI) engine is built from a commercial existing baseline engine. In this system, combustion starts in a pre-combustion chamber, where the pressure increase pushes the combustion jet flames through calibrated nozzles to be precisely targeted into the main chamber. These combustion jet flames are endowed with high thermal and kinetic energy, being able to generate a stable lean combustion process. The high kinetic and thermal energy of the combustion jet flame results from the load stratification. The engine out-emissions of CO, HC and CO2 of the STI engine are presented, analyzed and compared with the baseline engine. The STI engine showed a significant decrease in the specific emissions of CO and CO2.

The pollutants emitted by fuel burn in an internal combustion engine are harmful to humankind health. One of undesirable pollutants are the nitrogen oxides (NOx), witch in the presence of sunlight is responsible by photochemical mist, forming products that irritates eyes, respiratory system and may damage plants. The present article aims to present the theoretical potential reduction in volumetric emissions of nitrogen oxides (NOx) in an internal combustion engine operating with the torch ignition system and homogeneous charge. Therefore, a calculation methodology based in measured pressures and determined temperatures were implemented to check the potential reduction in these pollutant emissions. The presented methodology used to estimate the NOx formation is based in NO formation model presented by [1].