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Technical Paper

Freevalve: Control and Optimization of Fully Variable Valvetrain-Enabled Combustion Strategies for High Performance Engines

2022-08-30
2022-01-1066
With ever stricter legislative requirements for CO2 and other exhaust emissions, significant efforts by OEMs have launched a number of different technological strategies to meet these challenges such as Battery Electric Vehicles (BEVs). However, a multiple technology approach is needed to deliver a broad portfolio of products as battery costs and supply constraints are considerable concerns hindering mass uptake of BEVs. Therefore, further investment in Internal Combustion (IC) engine technologies to meet these targets are being considered, such as lean burn gasoline technologies alongside other high efficiency concepts such as dedicated hybrid engines. Hence, it becomes of sound reason to further embrace diversity and develop complementary technologies to assist in the transition to the next generation hybrid powertrain. One such approach is to provide increased valvetrain flexibility to afford new degrees of freedom in engine operating strategies.
Technical Paper

Investigations into Steady-State and Stop-Start Emissions in a Wankel Rotary Engine with a Novel Rotor Cooling Arrangement

2021-09-05
2021-24-0097
The present work investigates a means of controlling engine hydrocarbon startup and shutdown emissions in a Wankel engine which uses a novel rotor cooling method. Mechanically the engine employs a self-pressurizing air-cooled rotor system (SPARCS) configured to provide improved cooling versus a simple air-cooled rotor arrangement. The novelty of the SPARCS system is that it uses the fact that blowby past the sealing grid is inevitable in a Wankel engine as a means of increasing the density of the medium used for cooling the rotor. Unfortunately, the design also means that when the engine is shutdown, due to the overpressure within the engine core and the fact that fuel vapour and lubricating oil are to be found within it, unburned hydrocarbons can leak into the combustion chambers, and thence to the atmosphere via either or both of the intake and exhaust ports.
Technical Paper

A Random Forest Algorithmic Approach to Predicting Particulate Emissions from a Highly Boosted GDI Engine

2021-09-05
2021-24-0076
Particulate emissions from gasoline direct injection (GDI) engines continue to be a topic of substantial research interest. Forthcoming regulation both in the USA and the EU will further reduce their emission and drive innovation. Substantial research effort is spent undertaking experiments to understand, characterize, and research particle number (PN) emissions from engines and vehicles. Recent advances in computing power, data storage, and understanding of artificial intelligence algorithms now mean that these are becoming an important tool in engine research. In this work a random forest (RF) algorithm is used for the prediction of PN emissions from a highly boosted (up to 32 bar BMEP) GDI engine. Particle size, concentration, and the accumulation mode geometric standard deviation (GSD) are all predicted by the model. The results are analysed and an in depth study on parameter importance is carried out.
Journal Article

Further Investigations into the Benefits and Challenges of Eliminating Port Overlap in Wankel Rotary Engines

2021-04-06
2021-01-0638
In a previous study it was shown that a production vehicle employing a Wankel rotary engine, the Mazda RX-8, was easily capable of meeting much more modern hydrocarbon emissions than it had been certified for. It was contended that this was mainly due to its provision of zero port overlap through its adoption of side intake and exhaust ports. In that earlier work a preliminary investigation was conducted to gauge the impact of adopting a zero overlap approach in a peripherally-ported Wankel engine, with a significant reduction in performance and fuel economy being found. The present work builds on those initial studies by taking the engine from the vehicle and testing it on an engine dynamometer. The results show that the best fuel consumption of the engine is entirely in line with that of several proposed dedicated range extender engines, supporting the contention that the Wankel engine is an excellent candidate for that role.
Journal Article

Initial Investigations into the Benefits and Challenges of Eliminating Port Overlap in Wankel Rotary Engines

2020-04-14
2020-01-0280
The Wankel rotary engine historically found limited success in automotive applications due in part to poor combustion efficiency and challenges around emissions. This is despite its significant advantages in terms of power density, compactness, vibrationless operation, and reduced parts count in relation to the 4-stroke reciprocating engine, which is now-dominant in the automotive market. A large part of the reason for the poor fuel economy and high hydrocarbon emissions of the Wankel engine is that there is a very significant amount of overlap when the ports are opened and/or closed by the rotor apices (so-called peripheral ports). This paper investigates the benefits of zero overlap from a production engine with this characteristic and the effect of configuring a peripherally-ported Wankel engine in such a manner.
Technical Paper

Sub-23 nm Particulate Emissions from a Highly Boosted GDI Engine

2019-09-09
2019-24-0153
The European Particle Measurement Program (PMP) defines the current standard for measurement of Particle Number (PN) emissions from vehicles in Europe. This specifies a 50% count efficiency (D50) at 23 nm and a 90% count efficiency (D90) at 41 nm. Particulate emissions from Gasoline Direct Injection (GDI) engines have been widely studied, but usually only in the context of PMP or similar sampling procedures. There is increasing interest in the smallest particles - i.e. smaller than 23 nm - which can be emitted from vehicles. The literature suggest that by moving D50 to 10 nm, PN emissions from GDI engines might increase by between 35 and 50% but there remains a lot of uncertainty.
Journal Article

Octane Appetite: The Relevance of a Lower Limit to the MON Specification in a Downsized, Highly Boosted DISI Engine

2014-10-13
2014-01-2718
Market demand for high performance gasoline vehicles and increasingly strict government emissions regulations are driving the development of highly downsized, boosted direct injection engines. The in-cylinder temperatures and pressures of these emerging technologies tend to no longer adhere to the test conditions defining the RON and MON octane rating scales. This divergence between fuel knock rating methods and fuel performance in modern engines has previously led to the development of an engine and operating condition dependent scaling factor, K, which allows for extrapolation of RON and MON values. Downsized, boosted DISI engines have been generally shown to have negative K-values when knock limited, indicating a preference for fuels of higher sensitivity and challenging the relevance of a lower limit to the MON specification.
Journal Article

Observations on the Measurement and Performance Impact of Catalyzed vs. Non Catalyzed EGR on a Heavily Downsized DISI Engine

2014-04-01
2014-01-1196
Increasingly stringent regulations and rising fuel costs require that automotive manufacturers reduce their fleet CO2 emissions. Gasoline engine downsizing is one such technology at the forefront of improvements in fuel economy. As engine downsizing becomes more aggressive, normal engine operating points are moving into higher load regions, typically requiring over-fuelling to maintain exhaust gas temperatures within component protection limits and retarded ignition timings in order to mitigate knock and pre-ignition events. These two mechanisms are counterproductive, since the retarded ignition timing delays combustion, in turn raising exhaust gas temperature. A key process being used to inhibit the occurrence of these knock and pre-ignition phenomena is cooled exhaust gas recirculation (EGR). Cooled EGR lowers temperatures during the combustion process, reducing the possibility of knock, and can thus reduce or eliminate the need for over-fuelling.
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