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Technical Paper

Testing of a Modern Wankel Rotary Engine - Part II: Motoring Analysis

2022-03-29
2022-01-0592
The present work represents the continuation of the introductory study presented in part I [11] where the experimental plan, the measurement system and the tools developed for the testing of a modern Wankel engine were illustrated. In this paper the motored data coming from the subsequent stage of the testing are presented. The AIE 225CS Wankel rotary engine produced by Advanced Innovative Engineering UK, installed in the test cell of the University of Bath and equipped with pressure transducers selected for the particular application, has been preliminarily tested under motored conditions in order to validate the data acquisition software on the real application and the correct determination of the Top Dead Centre (TDC) location which is of foremost importance in the computation of parameters such as the indicated work and the combustion heat release when the engine is tested later under fired conditions.
Technical Paper

Design Optimization of Modular Permanent Magnet Machine with Triple Three-Phase for Aircraft Starter Generator

2022-03-08
2022-01-0055
Permanent magnet (PM) electrical machine has far-reaching impacts in aviation electrification due to the continuous development in high power density and high efficiency electrical drives. The primary barrier to acceptance of permanent magnet machines for safety-critical starter-generator systems is its low fault-tolerance capability and low reliability (for the conventional designs). This article investigates a modular triple three-phase PM starter-generator comprehensively, including the tradeoff of fault-tolerant topology, optimization design process, analysis of electromagnetic (highlight the post-fault analysis) and thermal behavior, respectively. The triple three-phase segmented topology proposed meet the fault-tolerant requirement along with complete electrical, magnetic, and thermal isolation. There would be cost penalty on the proposed topology, but it gets offset by the ease of manufacturing of coils and their insertion.
Technical Paper

A Random Forest Algorithmic Approach to Predicting Particulate Emissions from a Highly Boosted GDI Engine

2021-09-05
2021-24-0076
Particulate emissions from gasoline direct injection (GDI) engines continue to be a topic of substantial research interest. Forthcoming regulation both in the USA and the EU will further reduce their emission and drive innovation. Substantial research effort is spent undertaking experiments to understand, characterize, and research particle number (PN) emissions from engines and vehicles. Recent advances in computing power, data storage, and understanding of artificial intelligence algorithms now mean that these are becoming an important tool in engine research. In this work a random forest (RF) algorithm is used for the prediction of PN emissions from a highly boosted (up to 32 bar BMEP) GDI engine. Particle size, concentration, and the accumulation mode geometric standard deviation (GSD) are all predicted by the model. The results are analysed and an in depth study on parameter importance is carried out.
Technical Paper

Control-Oriented Modelling of a Wankel Rotary Engine: A Synthesis Approach of State Space and Neural Networks

2020-04-14
2020-01-0253
The use of Wankel rotary engines as a range extender has been recognised as an appealing method to enhance the performance of Hybrid Electric Vehicles (HEV). They are effective alternatives to conventional reciprocating piston engines due to their considerable merits such as lightness, compactness, and higher power-to-weight ratio. However, further improvements on Wankel engines in terms of fuel economy and emissions are still needed. The objective of this work is to investigate the engine modelling methodology that is particularly suitable for the theoretical studies on Wankel engine dynamics and new control development. In this paper, control-oriented models are developed for a 225CS Wankel rotary engine produced by Advanced Innovative Engineering (AIE) UK Ltd. Through a synthesis approach that involves State Space (SS) principles and the artificial Neural Networks (NN), the Wankel engine models are derived by leveraging both first-principle knowledge and engine test data.
Technical Paper

Inner-Insulated Turbocharger Technology to Reduce Emissions and Fuel Consumption from Modern Engines

2019-09-09
2019-24-0184
Reducing emissions from light duty vehicles is critical to meet current and future air quality targets. With more focus on real world emissions from light-duty vehicles, the interactions between engine and exhaust gas aftertreatment are critical. For modern engines, most emissions are generated during the warm-up phase following a cold start. For Diesel engines this is exaggerated due to colder exhaust temperatures and larger aftertreatment systems. The De-NOx aftertreatment can be particularly problematic. Engine manufacturers are required to take measures to address these temperature issues which often result in higher fuel consumption (retarding combustion, increasing engine load or reducing the Diesel air-fuel ratio). In this paper we consider an inner-insulated turbocharger as an alternative, passive technology which aims to reduce the exhaust heat losses between the engine and the aftertreatment. Firstly, the concept and design of the inner-insulated turbocharger is presented.
Technical Paper

Testing of a Modern Wankel Rotary Engine - Part I: Experimental Plan, Development of the Software Tools and Measurement Systems

2019-01-15
2019-01-0075
Wankel rotary engines are becoming an increasingly popular area of research with regard to their use as a range extender in the next generation of Hybrid Electric Vehicle (HEV). Due to their simple design, lightness, compactness and very favourable power-to-weight ratio, they represent one of the best alternative solutions to classic reciprocating piston engines. On the other hand, current Wankel engines still need improvements in terms of specific fuel consumption and emissions. This paper describes an innovative approach for the assessment of the performance of a modern rotary engine. All the experimental activities will be carried out within the Innovate UK funded ADAPT Intelligent Powertrain project led by Westfield Sportscars Limited.
Technical Paper

Modulation Limit Based Control Strategy for More Electric Aircraft Generator System

2018-10-30
2018-01-1937
Vector based control strategies have been extensively employed for drive systems, and in recent times to the More Electric Aircraft (MEA) generator based systems. The control schemes should maintain the bus voltage and adhere to the generator system voltage and current limits throughout a wide speed range. Typically, the current limit is prioritised first due to ease of implementation and simple control structure. As a result, the voltage limit can be exceeded due to change in operating conditions or disturbance factors. In flux weakening regions, this may affect the controllability of the power converter and lead to generator system instability. In this paper, an alternative control strategy has been investigated to address this drawback. The proposed control scheme refers to the modulation index limit which is the ratio between the power converter input and output voltages as the voltage limit.
Technical Paper

Evaluating Performance of Uncoated GPF in Real World Driving Using Experimental Results and CFD modelling

2017-09-04
2017-24-0128
Environmental authorities such as EPA, VCA have enforced stringent emissions legislation governing air pollutants released into the atmosphere. Of particular interest is the challenge introduced by the limit on particulate number (PN) counting (#/km) and real driving emissions (RDE) testing; with new emissions legislation being shortly introduced for the gasoline direct injection (GDI) engines, gasoline particulate filters (GPF) are considered the most immediate solution. While engine calibration and testing over the Worldwide harmonized Light vehicles Test Cycle (WLTC) allow for the limits to be met, real driving emission and cold start constitute a real challenge. The present work focuses on an experimental durability study on road under real world driving conditions. Two sets of experiments were carried out. The first study analyzed a gasoline particulate filter (GPF) (2.4 liter, diameter 5.2” round) installed in the underfloor (UF) position and driven up to 200k km.
Journal Article

Solder Void Modeling and Its Influence on Thermal Characteristics of MOSFETs in Automotive Electronics Module

2017-03-28
2017-01-0011
Current generation automobiles are controlled by electronic modules for performing various functions. These electronic modules have numerous semiconductor devices mounted on printed circuit boards. Solders are generally used as thermal interface material between surface mount devices and printed circuit boards (PCB) for efficient heat transfer. In the manufacturing stage, voids are formed in solders during reflow process due to outgassing phenomenon. The presence of these voids in solder for power packages with exposed pads impedes heat flow and can increase the device temperature. Therefore it is imperative to understand the effect of solder voids on thermal characteristics of semiconductor devices. But the solder void pattern will vary drastically during mass manufacturing. Replicating the exact solder void pattern and doing detail simulation to predict the device temperature for each manufactured module is not practical.
Technical Paper

Position Estimation and Autonomous Control of a Quad Vehicle

2016-09-14
2016-01-1878
The major contribution of this paper is the general description of a complete integrating procedure of autonomous vehicle system. Using Robot Operating System (ROS) as the framework, process from senor integration to path planning and path tracking were performed. Based on an off-road All-Terrain Vehicle, an Extended Kalman filter based autonomous control strategy was developed on the ROS. Both the position estimation and autonomous control were performed on the ROS platform. For the position estimation phase, sensory measurements from GPS, IMU and wheel odometry were acquired and processed on ROS. In accordance with the ROS architecture, separate packages were developed for each sensor to gather and publish corresponding measurements. Furthermore, Extended Kalman filtering was performed to fuse all sensory measurements to achieve an optimizing accuracy.
Technical Paper

Comparison of Methods for Modelling Mid-to-High Frequency Vibro-Acoustic Energy Distributions in a Vehicle Floor Structure

2016-06-15
2016-01-1853
Car floor structures typically contain a number of smaller-scale features which make them challenging for vibro-acoustic modelling beyond the low frequency regime. The floor structure considered here consists of a thin shell floor panel connected to a number of rails through spot welds leading to an interesting multi-scale modelling problem. Structures of this type are arguably best modelled using hybrid methods, where a Statistical Energy Analysis (SEA) description of the larger thin shell regions is combined with a finite element model (FEM) for the stiffer rails. In this way the modal peaks from the stiff regions are included in the overall prediction, which a pure SEA treatment would not capture. However, in the SEA regions, spot welds, geometrically dependent features and directivity of the wave field are all omitted. In this work we present an SEA/FEM hybrid model of a car floor and discuss an alternative model for the SEA subsystem using Discrete Flow Mapping (DFM).
Technical Paper

Development of Electrical-Electronic Controls for a Gasoline Direct Injection Compression Ignition Engine

2016-04-05
2016-01-0614
Delphi is developing a new combustion technology called Gasoline Direct-injection Compression Ignition (GDCI), which has shown promise for substantially improving fuel economy. This new technology is able to reuse some of the controls common to traditional spark ignition (SI) engines; however, it also requires several new sensors and actuators, some of which are not common to traditional SI engines. Since this is new technology development, the required hardware set has continued to evolve over the course of the project. In order to support this development work, a highly capable and flexible electronic control system is necessary. Integrating all of the necessary functions into a single controller, or two, would require significant up-front controller hardware development, and would limit the adaptability of the electronic controls to the evolving requirements for GDCI.
Journal Article

Modelling and Evaluation of Aircraft Contrails for 4-Dimensional Trajectory Optimisation

2015-09-15
2015-01-2538
Contrails and aircraft-induced cirrus clouds are reputed being the largest components of aviation-induced global warming, even greater than carbon dioxide (CO2) exhaust emissions by aircraft. This article presents a contrail model algorithm specifically developed to be integrated within a multi-objective flight trajectory optimization software framework. The purpose of the algorithm is to supply to the optimizer a measure of the estimated radiative forcing from the contrails generated by the aircraft while flying a specific trajectory. In order to determine the precise measure, a comprehensive model is employed exploiting the Schmidt-Appleman criterion and ice-supersaturation regions. Additional parameters such as the solar zenith angle, contrail lifetime and spread are also considered.
Technical Paper

Multi-Sensor Data Fusion Techniques for RPAS Detect, Track and Avoid

2015-09-15
2015-01-2475
Accurate and robust tracking of objects is of growing interest amongst the computer vision scientific community. The ability of a multi-sensor system to detect and track objects, and accurately predict their future trajectory is critical in the context of mission- and safety-critical applications. Remotely Piloted Aircraft System (RPAS) are currently not equipped to routinely access all classes of airspace since certified Detect-and-Avoid (DAA) systems are yet to be developed. Such capabilities can be achieved by incorporating both cooperative and non-cooperative DAA functions, as well as providing enhanced communications, navigation and surveillance (CNS) services. DAA is highly dependent on the performance of CNS systems for Detection, Tacking and avoiding (DTA) tasks and maneuvers.
Technical Paper

A Novel Approach to Cooperative and Non-Cooperative RPAS Detect-and-Avoid

2015-09-15
2015-01-2470
A unified approach to cooperative and non-cooperative Detect-and-Avoid (DAA) is a key enabler for Remotely Piloted Aircraft System (RPAS) to safely and routinely access all classes of airspace. In this paper state-of-the-art cooperative and non-cooperative DAA sensor/system technologies for manned aircraft and RPAS are reviewed and the associated multi-sensor data fusion techniques are discussed. A DAA system architecture is presented based on Boolean Decision Logics (BDL) for selecting non-cooperative and cooperative sensors/systems including both passive and active Forward Looking Sensors (FLS), Traffic Collision Avoidance System (TCAS) and Automatic Dependent Surveillance - Broadcast (ADS-B). After elaborating the DAA system processes, the key mathematical models associated with both non-cooperative and cooperative DAA functions are presented.
Technical Paper

Investigation of GNSS Integrity Augmentation Synergies with Unmanned Aircraft Sense-and-Avoid Systems

2015-09-15
2015-01-2456
Global Navigation Satellite Systems (GNSS) can support the development of low-cost and high performance navigation and guidance architectures for Unmanned Aircraft Systems (UAS) and, in conjunction with suitable data link technologies, the provision of Automated Dependent Surveillance (ADS) functionalities for cooperative Sense-and-Avoid (SAA). In non-cooperative SAA, the adoption of GNSS can also provide the key positioning and, in some cases, attitude data (using multiple antennas) required for automated collision avoidance. A key limitation of GNSS for both cooperative (ADS) and non-cooperative applications is represented by the achievable levels of integrity. Therefore, an Avionics Based Integrity Augmentation (ABIA) solution is proposed to support the development of an Integrity-Augmented SAA (IAS) architecture suitable for both cooperative and non-cooperative scenarios.
Technical Paper

Unsteady Aerodynamics of a 3D Wing Hosting Synthetic Jet Actuators

2015-09-15
2015-01-2455
The implementation of Synthetic Jet Actuators (SJAs) on Unmanned Aerial Vehicles (UAVs) provides a safe test-bed for analysis of improved performance, in the hope of certification of this technology on commercial aircraft in the future. The use of high resolution numerical methods (i.e. CFD) to capture the details of the effects of SJAs on flows and on the hosting lifting surface are computationally expensive and time-consuming, which renders them ineffective for use in real-time flow control implementations. Suitable alternatives include the use of Reduced Order Models (ROMs) to capture the lower resolution overall effects of the jets on the flow and the hosting structure. This research paper analyses the effects of SJAs on aircraft wings using a ROM for the purpose of determining the unsteady aerodynamic forces modified by the presence of the SJAs. The model developed is a 3D unsteady panel code where the jets are represented by source panels.
Technical Paper

Functional Modeling of 18-Pulse Autotransformer Rectifier Units for Aircraft Applications

2015-09-15
2015-01-2412
This paper aims to develop a general functional model of multi-pulse Auto-Transformer Rectifier Units (ATRUs) for More-Electric Aircraft (MEA) applications. The ATRU is seen as the most reliable way readily to be applied in the MEA. Interestingly, there is no model of ATRUs suitable for unbalanced or faulty conditions at the moment. This paper is aimed to fill this gap and develop functional models suitable for both balanced and unbalanced conditions. Using the fact that the DC voltage and current are strongly related to the voltage and current vectors at the AC terminals of ATRUs, a generic functional model has been developed for both symmetric and asymmetric ATRUs. The developed functional models are validated through simulation and experiment. The efficiency of the developed model is also demonstrated by comparing with corresponding detailed switching models. The developed functional model shows significant improvement of simulation efficiency, especially under balanced conditions.
Technical Paper

Communication, Navigation and Surveillance Performance Criteria for Safety-Critical Avionic Systems

2015-09-15
2015-01-2544
Avionic system developers are currently working on innovative technologies that are required in view of the rapid expansion of global air transport and growing concerns for environmental sustainability of aviation sector. Novel Communication, Navigation and Surveillance (CNS) system designs are being developed in the CNS/Air Traffic Management (CNS/ATM) and Avionics (CNS+A) context for mission-and safety-critical applications. The introduction of dedicated software modules in Next Generation Flight Management Systems (NG-FMS), which are the primary providers of automated navigation and guidance services in manned aircraft and Remotely-Piloted Aircraft Systems (RPAS), has the potential to enable the significant advances brought in by time and trajectory based operations. High-integrity, high-reliability and all-weather services are required in the context of four dimensional Trajectory Based Operations / Intent Based Operations (TBO/IBO).
Technical Paper

Airship and Hot Air Balloon Real Time Envelope Shape Prediction through a Cloth Simulation Technique

2015-09-15
2015-01-2578
The flight simulation of airships and hot air balloons usually considers the envelope geometry as a fixed shape, whose volume is eventually reduced by ballonets. However, the dynamic pressure or helium leaks in airships, and the release of air to allow descent in hot air balloons can significantly change the shape of the envelope leading to potential dangerous situations. In fact, in case of semi-rigid and non-rigid airships a reduction in envelope internal pressure can reduce the envelope bending stiffness leading to the loss of the typical axial-symmetric shape. For hot air balloons thing goes even worse since the lost of internal pressure can lead to the collapsing of the balloon shape to a sort of vertically stretched geometry (similar to a torch) which is not able to sustain the attached basket and its payload.
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