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Technical Paper

Anisotropic Material Behavior of 3D Printed Fiber Composites

2024-04-09
2024-01-2573
Literature has shown that 3D printed composites may have highly anisotropic mechanical properties due to variation in microstructure as a result of filament deposition process. Laminate composite theory, which is already used for composite products, has been proposed as an effective method for quantifying these mechanical characteristics. Continuous fiber composites traditionally have the best mechanical properties but can difficult or costly to manufacture, especially when attempting to use additive manufacturing methods. Traditionally, continuous fiber composites used specialized equipment such as vacuum enclaves or labor heavy hand layering techniques. An attractive alternative to these costly techniques is modifying discontinuous fiber additive manufacturing methods into utilizing continuous fibers. Currently there exist commercial systems that utilize finite-deposition (FD) techniques that insert a continuous fiber braid into certain layers of the composite product.
Journal Article

Effect of Fiber Content on Anisotropic Behavior of 3D Printed Fiber Composites

2023-04-11
2023-01-0071
Discontinuous or short-fiber composites are traditionally less expensive and are normally less difficult to manufacture than continuous fiber composites, while still retaining some of the benefits of reinforcing fibers. Similarly to continuous fibers, the volume ratio influences the mechanical properties of the composite. In addition the ratio of the length and diameter of the reinforcing fibers also plays a significant role. This ratio (also known as the aspect ratio) adds another variable to the anisotropic properties of lamina plies where now not only the content of fibers but also the dimensions of the fibers themselves play a role. Short fiber reinforced composites are already used in additive manufacturing techniques; however, the amount of carbon fiber and the length of the discontinuous strands in the filaments are normally not stated or vary greatly.
Technical Paper

Measurement of the Transmission Loss of Thin Panels Using the Two-Load Impedance Tube Method

2021-08-31
2021-01-1059
The two-load method is used to measure the transmission loss of thin panels in two different sized impedance tubes (3.49 cm and 10.16 cm). Samples were initially tested with a clamped boundary condition. This was followed by tests with an elastomer inserted between the tube and tested sample to adjust the boundary condition at the periphery. In all tests performed, the influence of the sample holding method could not be removed from the test. The measured transmission loss was compared to finite element simulation with good agreement for both impedance tubes. Additionally, the effect of a compliant boundary condition along the periphery of the sample was also validated via simulation.
Technical Paper

Anisotropic Material Behavior and Design Optimization of 3D Printed Structures

2020-04-14
2020-01-0228
Traditional manufacturing processes such as injection or compression molding are often enclosed and pressurized systems that produce homogenous products. In contrast, 3D printing is exposed to the environment at ambient (or reduced) temperature and atmospheric pressure. Furthermore, the printing process itself is mostly “layered manufacturing”, i.e., it forms a three-dimensional part by laying down successive layers of materials. Those characteristics inevitably lead to an inconsistent microstructure of 3D printed products and thus cause anisotropic mechanical properties. In this paper, the anisotropic behaviors of 3D printed parts were investigated by using both laboratory coupon specimens (bending specimens) and complex engineering structures (A-pillar). Results show that the orientation of the infills of 3D printed parts can significantly influence their mechanical properties.
Journal Article

Evaluations of Mechanical Properties of ABS Parts from Open-Source 3D Printers and Conventional Manufacturing

2020-04-14
2020-01-0229
3D printing is a revolutionary manufacturing method that allows the productions of engineering parts almost directly from modeling software on a computer. With 3D printing technology, future manufacturing could become vastly efficient. However, the procedures used in 3D printing differ substantially among the printers and from those used in conventional manufacturing. The objective of the present work was to comprehensively evaluate the mechanical properties of engineering products fabricated by 3D printing and conventional manufacturing. Three open-source 3D printers, i.e., the Flash Forge Dreamer, the Tevo Tornado, and the Prusa, were used to fabricate the identical parts out of the same material (acrylonitrile butadiene styrene). The parts were printed at various positions on the printer platforms and then tested in bending. Results indicate that there exist substantial differences in mechanical responses among the parts by different 3D printers.
Technical Paper

Use of Finite Element Simulation for Modeling Vertically Aligned Carbon Nanotube Arrays Based on Structural Mechanics Principles

2013-04-08
2013-01-0645
Carbon nanomaterials such as vertically aligned carbon nanotubes arrays are emerging new materials that have demonstrated superior mechanical, thermal, and electrical properties. The carbon nanomaterials have the huge potential for a wide range of vehicular applications, including lightweight and multifunctional composites, high-efficiency batteries and ultracapacitors, durable thermal coatings, etc. In order to design the carbon nanomaterials for various applications, it is very important to develop effective computational methods to model such materials and structures. The present work presents a structural mechanics approach to effectively model the mechanical behavior of vertically aligned carbon nanotube arrays. The carbon nanotube may be viewed as a geometrical space frame structure with primary bonds between any two neighboring atoms and thus can be modeled using three-dimensional beam elements.
Technical Paper

Source Identification Using an Inverse Visible Element Rayleigh Integral Approach

2007-05-15
2007-01-2180
This paper documents an inverse visible element Rayleigh integral (VERI) approach. The VERI is a fast though approximate method for predicting sound radiation that can be used in the place of the boundary element method. This paper extends the method by applying it to the inverse problem where the VERI is used to generate the acoustic transfer matrix relating the velocity on the surface to measurement points. Given measured pressures, the inverse VERI can be used to reconstruct the vibration of a radiating surface. Results from an engine cover and diesel engine indicate that the method can be used to reliably quantify the sound power and also approximate directivity.
Technical Paper

Analyzing Inventory/Transportation Cost Tradeoffs for Milkrun Parts Delivery Systems to Large JIT Assembly Plants

2001-09-10
2001-01-2600
As one considers the interrelationship between supplier logistics and performance of JIT assembly plants, the question arises concerning how many hours of parts inventory are appropriate. Low inventories reduce holding costs, throughput times, and (by eliminating storage) material handling costs internal to the plant. Moreover, under the lean philosophy, low inventories enable improved control over part quality and supplier performance and they maintain a healthy stress on the system necessary to motivate improvements. The dollar magnitude of these later savings is intangible but generally considered significant. On the other hand, low inventories also increase the frequency of milkrun routes and the number of suppliers on these routes, hence, increasing transportation costs.
Technical Paper

Weed Recognition Using Machine Vision and Color Texture Analysis

1996-08-01
961759
The environmental impact from herbicide utilization has been well documented in recent years. The reduction in weed control with out a viable alternative will likely result in decreased per acre production and thus higher unit production cost. The potential for selective herbicide application to reduce herbicide usage and yet maintain adequate weed control has generated significant interest in different forms of remote sensing of agricultural crops. This research evaluated the color co-occurrence texture analysis technique to determine its potential for utilization in crop groundcover identification. A program termed GCVIS (Ground Cover VISion) was developed to control an ATT TARGA 24 frame grabber; and generate HSI color features from the RGB format pixel data, HSI CCM matrices and the co-occurrence texture feature data.
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