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Technical Paper

Comprehensive Evaluation of Behavioral Competence of an Automated Vehicle Using the Driving Assessment (DA) Methodology

2024-04-09
2024-01-2642
With the development of vehicles equipped with automated driving systems, the need for systematic evaluation of AV performance has grown increasingly imperative. According to ISO 34502, one of the safety test objectives is to learn the minimum performance levels required for diverse scenarios. To address this need, this paper combines two essential methodologies - scenario-based testing procedures and scoring systems - to systematically evaluate the behavioral competence of AVs. In this study, we conduct comprehensive testing across diverse scenarios within a simulator environment following Mcity AV Driver Licensing Test procedure. These scenarios span several common real-world driving situations, including BV Cut-in, BV Lane Departure into VUT Path from Opposite Direction, BV Left Turn Across VUT Path, and BV Right Turn into VUT Path scenarios.
Technical Paper

Capturing Combustion Chemistry of Carbon-Neutral Transportation Fuels with a Library of Model Fuels

2023-09-29
2023-32-0001
Carbon-neutral (CN) fuels will be part of the solution to reducing global warming effects of the transportation sector, along with electrification. CN fuels such as hydrogen, ammonia, biofuels, and e-fuels can play a primary role in some segments (aviation, shipping, heavy-duty road vehicles) and a secondary role in others (light-duty road vehicles). The composition and properties of these fuels vary substantially from existing fossil fuels. Fuel effects on performance and emissions are complex, especially when these fuels are blended with fossil fuels. Predictively modeling the combustion of these fuels in engine and combustor CFD simulations requires accurate representation of the fuel blends. We discuss a methodology for matching the targeted fuel properties of specific CN fuels, using a blend of surrogate fuel components, to form a fuel model that can accurately capture fuel effects in an engine simulation.
Technical Paper

IMPACT: Numerical Study of Aerodynamics of an Iced Forward-Swept Tail with Leading Edge Extension

2023-06-15
2023-01-1371
In-flight icing significantly influences the design of large passenger aircraft. Relevant aspects include sizing of the main aerodynamic surfaces, provision of anti-icing systems, and setting of operational restrictions. Empennages of large passenger aircraft are particularly affected due to the small leading edge radius, and the requirement to generate considerable lift for round out and flare, following an extended period of descent often in icing conditions. This paper describes a CFD-based investigation of the effects of sweep on the aerodynamic performance of a novel forward-swept horizontal stabilizer concept in icing conditions. The concept features an unconventional forward sweep, combined with a high lift leading edge extension (LEX) located within a fuselage induced droplet shadow zone, providing passive protection from icing.
Technical Paper

Icing Simulation Results Using Lagrangian Particle Tracking in Ansys Fluent Icing

2023-06-15
2023-01-1478
This paper introduces the Lagrangian particle tracking technology readily available in Ansys Fluent in the in-flight icing simulation workflow, which normally uses the Eulerian approach for droplet flows. The Lagrangian solver is incorporated in the Fluent Icing workspace which is to become the next-gen in-flight icing simulation tool provided by Ansys. Lagrangian tracking will eventually be used for SLD and ice crystal rebound and re-impingement calculations in the Ansys workflow. Here we introduce some preliminary results with the current state of its implementation as of Fluent Icing release 2023R2. Example cases include several selections from the 1st Ice prediction workshop with experimental comparisons as well as results obtained earlier with the Eulerian droplet solution strategy. Collection efficiency comparisons on clean geometries show good agreement between Eulerian and Lagrangian methods when the particle seeds are in the millions range.
Technical Paper

Numerical Study of Iced Swept-Wing Performance Degradation using RANS

2023-06-15
2023-01-1402
This paper studies the level of confidence and applicability of CFD simulations using steady-state Reynolds-Averaged Navier-Stokes (RANS) in predicting aerodynamic performance losses on swept-wings due to contamination with ice accreted in-flight. The wing geometry selected for the study is the 65%-scale Common Research Model (CRM65) main wing, for which NASA Glenn Research Center’s Icing Research Tunnel has generated experimental ice shapes for the inboard, mid-span, and outboard sections. The reproductions at various levels of fidelity from detailed 3D scans of these ice shapes have been used in recent aerodynamic testing at the Office National d’Etudes et Recherches Aérospatiales (ONERA) and Wichita State University (WSU) wind tunnels. The ONERA tests were at higher Reynolds number range in the order of 10 million, while the WSU tests were in the order of 1 million.
Technical Paper

Neural Network Model to Predict the Thermal Operating Point of an Electric Vehicle

2023-04-11
2023-01-0134
The automotive industry widely accepted the launch of electric vehicles in the global market, resulting in the emergence of many new areas, including battery health, inverter design, and motor dynamics. Maintaining the desired thermal stress is required to achieve augmented performance along with the optimal design of these components. The HVAC system controls the coolant and refrigerant fluid pressures to maintain the temperatures of [Battery, Inverter, Motor] in a definite range. However, identifying the prominent factors affecting the thermal stress of electric vehicle components and their effect on temperature variation was not investigated in real-time. Therefore, this article defines the vector electric vehicle thermal operating point (EVTHOP) as the first step with three elements [instantaneous battery temperature, instantaneous inverter temperature, instantaneous stator temperature].
Journal Article

Estimates of In-Vehicle Task Element Times for Usability and Distraction Evaluations

2023-04-11
2023-01-0789
Engaging in visual-manual tasks such as selecting a radio station, adjusting the interior temperature, or setting an automation function can be distracting to drivers. Additionally, if setting the automation fails, driver takeover can be delayed. Traditionally, assessing the usability of driver interfaces and determining if they are unacceptably distracting (per the NHTSA driver distraction guidelines and SAE J2364) involves human subject testing, which is expensive and time-consuming. However, most vehicle engineering decisions are based on computational analyses, such as the task time predictions in SAE J2365. Unfortunately, J2365 was developed before touch screens were common in motor vehicles.
Technical Paper

An In-Cylinder Imaging Study of Pre-chamber Spark-Plug Flame Development in a Single-Cylinder Direct-Injection Spark-Ignition Engine

2023-04-11
2023-01-0254
Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.
Technical Paper

Uncertainty Quantification of Wet Clutch Actuator Behaviors in P2 Hybrid Engine Start Process

2022-03-29
2022-01-0652
Advanced features in automotive systems often necessitate the management of complex interactions between subsystems. Existing control strategies are designed for certain levels of robustness, however their performance can unexpectedly deteriorate in the presence of significant uncertainties, resulting in undesirable system behaviors. This limitation is further amplified in systems with complex nonlinear dynamics. Hydro-mechanical clutch actuators are among those systems whose behaviors are highly sensitive to variations in subsystem characteristics and operating environments. In a P2 hybrid propulsion system, a wet clutch is utilized for cranking the engine during an EV-HEV mode switching event. It is critical that the hydro-mechanical clutch actuator is stroked as quickly and as consistently as possible despite the existence of uncertainties. Thus, the quantification of uncertainties on clutch actuator behaviors is important for enabling smooth EV-HEV transitions.
Technical Paper

Multi-Objective Aerodynamic Optimization of Vehicle Shape Using Adjoint Approach Based on Steady-State and Transient Flow Solutions

2021-04-06
2021-01-0945
In order to achieve the purpose of saving energy and reducing emission, the improvement of aerodynamic performance plays an increasingly crucial role for car manufacturers. Previous studies have confirmed the validity of gradient-based adjoint algorithm for its high efficiency in shape optimization. In this paper, two important aspects of adjoint approach were explored. One is vehicle aerodynamic optimization with multiple objectives, and the other is using time-averaged flow results as the primal solution, both are issues of high interest in recent applications. First, adjoint shape optimization with steady-state and time-averaged flow simulations were respectively calculated and comparatively discussed based on a production SUV. The shape modifications of the two cases indicated that the impact of primal solution on design change could not be neglected, due to the different intrinsic codes of steady and transient turbulence models.
Technical Paper

Impact of Miller Cycle Strategies on Combustion Characteristics, Emissions and Efficiency in Heavy-Duty Diesel Engines

2020-04-14
2020-01-1127
This study experimentally investigates the impact of Miller cycle strategies on the combustion process, emissions, and thermal efficiency in heavy-duty diesel engines. The experiments were conducted at constant engine speed, load, and engine-out NOx (1160 rev/min, 1.76 MPa net IMEP, 4.5 g/kWh) on a single cylinder research engine equipped with a fully-flexible hydraulic valve train system. Early Intake Valve Closing (EIVC) and Late Intake Valve Closing (LIVC) timing strategies were compared to a conventional intake valve profile. While the decrease in effective compression ratio associated with the use of Miller valve profiles was symmetric around bottom dead center, the decrease in volumetric efficiency (VE) was not. EIVC profiles were more effective at reducing VE than LIVC profiles. Despite this difference, EIVC and LIVC profiles with comparable VE decrease resulted in similar changes in combustion and emissions characteristics.
Technical Paper

Characterization and Modeling of Wet Clutch Actuator for High-Fidelity Propulsion System Simulations

2020-04-14
2020-01-1414
Innovations in mobility are built upon a management of complex interactions between sub-systems and components. A need for CAE tools that are capable of system simulations is well recognized, as evidenced by a growing number of commercial packages. However impressive they are, the predictability of such simulations still rests on the representation of the base components. Among them, a wet clutch actuator continues to play a critical role in the next generation propulsion systems. It converts hydraulic pressure to mechanical force to control torque transmitted through a clutch pack. The actuator is typically modeled as a hydraulic piston opposed by a mechanical spring. Because the piston slides over a seal, some models have a framework to account for seal friction. However, there are few contributions to the literature that describe the effects of seals on clutch actuator behaviors.
Journal Article

The Effect of EGR Dilution on the Heat Release Rates in Boosted Spark-Assisted Compression Ignition (SACI) Engines

2020-04-14
2020-01-1134
This paper presents an experimental investigation of the impact of EGR dilution on the tradeoff between flame and end-gas autoignition heat release in a Spark-Assisted Compression Ignition (SACI) combustion engine. The mixture was maintained stoichiometric and fuel-to-charge equivalence ratio (ϕ′) was controlled by varying the EGR dilution level at constant engine speed. Under all conditions investigated, end-gas autoignition timing was maintained constant by modulating the mixture temperature and spark timing. Experiments at constant intake pressure and constant spark timing showed that as ϕ′ is increased, lower mixture temperatures are required to match end-gas autoignition timing. Higher ϕ′ mixtures exhibited faster initial flame burn rates, which were attributed to the higher laminar flame speeds immediately after spark timing and their effect on the overall turbulent burning velocity.
Technical Paper

Aerodynamic Optimization of Vehicle Configuration Based on Adjoint Method

2020-04-14
2020-01-0915
Due to the increasingly stringent environmental regulations all around the world confronted by exhaust emission and energy consumption, improving fuel economy has been the top priority for most automotive manufacturers. In this context, the basic process for vehicle shape development has evolved into optimizing the design to achieve better aerodynamic characteristics, especially drag reduction. Of all the optimization approaches, the gradient-based adjoint method has currently received extensive attention for its high efficiency in calculating the objective sensitivity with respect to geometry parameters, which is the first and foremost step for subsequent shape modification. In this work, the main goal is to explore the adjoint method through optimizing the vehicle shape for a lower drag based on a production SUV. Firstly, the influence of different mesh schemes was discussed on sensitivity prediction of aerodynamic drag.
Technical Paper

Advanced Bench Test Methodology for Generating Wet Clutch Torque Transfer Functions for Enhanced Drivability Simulations

2019-12-19
2019-01-2340
A wet clutch continues to play a critical role for step-ratio automatic transmissions and finds new utilities in hybrid and electrified propulsion systems. A torque transfer function is often employed in practice for sophisticated clutch slip controls. It provides a simple, yet practical framework to represent clutch torque as a function of actuator force. An accurate transfer function is also increasingly desired in today's vehicle design process to enable upfront assessment of clutch controls through simulations. The most common approach is based on Coulomb's linear friction model, where the coefficients are adaptively identified based on vehicle data. However, it is generally difficult to tune Coulomb's model for hydrodynamic behaviors even if the reference vehicle data are available. It also remains a challenge to produce in-vehicle clutch behaviors on a component test bench to determine realistic transfer function before prototype vehicles are built.
Technical Paper

Design of Experiments for Effects and Interactions during Brake Emissions Testing Using High-Fidelity Computational Fluid Dynamics

2019-09-15
2019-01-2139
The investigation and measurement of particle emissions from foundation brakes require the use of a special adaptation of inertia dynamometer test systems. To have proper measurements for particle mass and particle number, the sampling system needs to minimize transport losses and reduce residence times inside the brake enclosure. Existing models and spreadsheets estimate key transport losses (diffusion, turbophoretic, contractions, gravitational, bends, and sampling isokinetics). A significant limitation of such models is that they cannot assess the turbulent flow and associated particle dynamics inside the brake enclosure; which are anticipated to be important. This paper presents a Design of Experiments (DOE) approach using Computational Fluid Dynamics (CFD) to predict the flow within a dynamometer enclosure under relevant operating conditions. The systematic approach allows the quantification of turbulence intensity, mean velocity profiles, and residence times.
Technical Paper

Numerical Simulation of Aircraft and Variable-Pitch Propeller Icing with Explicit Coupling

2019-06-10
2019-01-1954
A 3D CFD methodology is presented to simulate ice build-up on propeller blades exposed to known icing conditions in flight, with automatic blade pitch variation at constant RPM to maintain the desired thrust. One blade of a six-blade propeller and a 70-passenger twin-engine turboprop are analyzed as stand-alone components in a multi-shot quasi-steady icing simulation. The thrust that must be generated by the propellers is obtained from the drag computed on the aircraft. The flight conditions are typical for a 70-passenger twin-engine turboprop in a holding pattern in Appendix C icing conditions: 190 kts at an altitude of 6,000 ft. The rotation rate remains constant at 850 rpm, a typical operating condition for this flight envelope.
Technical Paper

Numerical Demonstration of the Humidity Effect in Engine Icing

2019-06-10
2019-01-2015
The importance of the variation of relative humidity across turbomachinery engine components for in-flight icing is shown by numerical analysis. A species transport equation for vapor has been added to the existing CFD methodology for the simulation of ice growth and water flow on engine components that are subject to ice crystal icing. This entire system couples several partial differential equations that consider heat and mass transfer between droplets, crystals and air, adding the cooling of the air due to particle evaporation to the icing simulation, increasing the accuracy of the evaporative heat fluxes on wetted walls. Three validation cases are presented for the new methodology: the first one compares with the numerical results of droplets traveling inside an icing tunnel with an existing evaporation model proposed by the National Research Council of Canada (NRC).
Technical Paper

Structural Vibration of an Elastically Supported Plate due to Excitation of a Turbulent Boundary Layer

2019-06-05
2019-01-1470
High-Reynolds number turbulent boundary layers are an important source for inducing structural vibration. Small geometric features of a structure can generate significant turbulence that result in structural vibration. In this work we develop a new method to couple a high-fidelity fluid solver with a dynamic hybrid analytical-numerical formulation for the structure. The fluid solver uses the Large-Eddy Simulation closure for the unresolved turbulence. Specifically, a local and dynamic one-equation eddy viscosity model is employed. The fluid pressure fluctuation on the structure is mapped to the dynamic structural model. The plate where the flow excitation is applied is considered as part of a larger structure. A hybrid approach based on the Component Mode Synthesis (CMS) is used for developing the new hybrid formulation. The dynamic behavior of the plate which is excited by the flow is modeled using finite elements.
Journal Article

Structural-Acoustic Modeling and Optimization of a Submarine Pressure Hull

2019-06-05
2019-01-1498
The Energy Finite Element Analysis (EFEA) has been validated in the past through comparison with test data for computing the structural vibration and the radiated noise for Naval systems in the mid to high frequency range. A main benefit of the method is that it enables fast computations for full scale models. This capability is exploited by using the EFEA for a submarine pressure hull design optimization study. A generic but representative pressure hull is considered. Design variables associated with the dimensions of the king frames, the thickness of the pressure hull in the vicinity of the excitation (the latter is considered to be applied on the king frames of the machinery room), the dimensions of the frames, and the damping applied on the hull are adjusted during the optimization process in order to minimize the radiated noise in the frequency range from 1,000Hz to 16,000Hz.
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