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Technical Paper

A Kinetic Modeling and Engine Simulation Study on Ozone-Enhanced Ammonia Oxidation

2023-10-31
2023-01-1639
Ammonia has attracted the attention of a growing number of researchers in recent years. However, some properties of ammonia (e.g., low laminar burning velocity, high ignition energy, etc.) inhibit its direct application in engines. Several routes have been proposed to overcome these problems, such as oxygen enrichment, partial fuel cracking strategy and co-combustion with more reactive fuels. Improving the reactivity of ammonia from the oxidizer side is also practical. Ozone is a highly reactive oxidizer which can be easily and rapidly generated through electrical plasma and is an effective promoter applicable for a variety of fuels. The dissociation reaction of ozone increases the concentration of reactive radicals and promotes chain-propagating reactions. Thus, obtaining accurate rate constants of reactions related to ozone is necessary, especially at elevated to high pressure range which is closer to engine-relevant conditions.
Technical Paper

Compact Normalized Description of Vehicle Traction Power for Simple Fuel Consumption Modeling

2023-04-11
2023-01-0350
This is an extension of simple fuel consumption modeling toward HEV. Previous work showed that in urban driving the overhead of running an ICEV engine can use as much fuel as the traction work. The bidirectional character and high efficiency of electric motors enables HEVs to run as a BEV at negative and low traction powers, with no net input from the small battery. The ICE provides the net work at higher traction powers where it is most efficient. Whereas the network reduction is the total negative work times the system round-trip efficiency, the reduction in engine running time requires knowledge of the distribution of traction power levels. The traction power histogram, and the work histogram derived from it, provide the required drive cycle description. The traction power is normalized by vehicle mass, so that the drive trace component becomes invariant, and the road load component nearly invariant to vehicle mass.
Technical Paper

Virtual Methods for Water Management in Automotive Structures

2023-04-11
2023-01-0933
The requirements of the automotive industry move along due to product competitiveness and this contributes to increase complexity in the requirements for evaluation. Simulation tools play a key role thanks to their versatility and multiple physical phenomena that can be represented. The axis of analysis for this paper is the problem of the interaction of airflow and water flow in the cowl/plenum/leaf screen components. Airflow is represented by HVAC system operating and water flow by the vehicle in torrential rain. Initially, one simulation is evaluated at a time, in one side, the airflow entering the HVAC system in which the amount of air entering is monitored and pressure drop, on the other, the water simulation on the vehicle, both using a Lagrangian CFD model (using with tools such as STAR CCM+® or Ansys Fluent®) Due to this, a CFD methodology was developed to evaluate the interaction of air and water flow.
Technical Paper

Generation of Reactive Chemical Species/Radicals through Pilot Fuel Injection in Negative Valve Overlap and Its Effects on Engine Performances

2022-08-30
2022-01-1002
This study investigated the potential of generating reactive chemical species (including radicals) through pilot fuel injection in negative valve overlap for improving the combustion and emissions performances of spark ignition gasoline engines under low load and low speed operating conditions. Several Ford sub-models were used for simulating the physics and chemistry processes of injecting a small amount of fuel in NVO (negative valve overlap). Effects of different NVO degrees and different pilot injection timings, factors for fuel conversion were simulated and investigated. CO and H2 conversions during NVO, CO and H2 amounts before spark timing were used for comparing different schemes.
Technical Paper

Nozzle Tip Wetting in GDI Injector and Its Link with Nozzle Spray Hole Length

2022-03-29
2022-01-0498
Fuel film deposited on fuel injector tips used in gasoline direct injection engines, otherwise known as nozzle tip wetting, has been identified as an essential source of particle emissions. Attempts have been made to reduce nozzle tip wetting by the optimization design of nozzle geometry parameters. However, relevant investigations are still limited to emission measurements and corresponding indirect analysis. Due to the lack of related visualization research, the mechanism of nozzle tip wetting formation and its link with nozzle internal flow are still unclear. To clarify the influence of spray hole length on nozzle tip wetting and the underlying mechanisms, the dynamic formation process and the fuel film area evolution of nozzle tip wetting were visualized directly using laser-induced fluorescence technique and photomicrography technique.
Journal Article

Unified Power-Based Analysis of Combustion Engine and Battery Electric Vehicle Energy Consumption

2022-03-29
2022-01-0532
The previously developed power-based fuel consumption theory for Internal Combustion Engine Vehicles (ICEV) is extended to Battery Electric Vehicles (BEV). The main difference between the BEV model structure and the ICEV is the bi-directional character of traction motors and batteries. A traction motor model was developed as a bi-linear function of positive and negative traction power. Another difference is that the accessories and cabin heating are powered directly from the battery, and not from the powertrain. The resulting unified model for ICEV and BEV energy consumption has linear terms proportional to positive and negative traction power, accessory power, and overhead, in varying proportions. Compared to the ICEV, the BEV powertrain has a high marginal efficiency and low overhead. As a result, BEV energy consumption data under a wide range of driving conditions are mainly proportional to net traction power, with only a small offset.
Technical Paper

Development of a PN Surrogate Model Based on Mixture Quality in a GDI Engine

2021-09-05
2021-24-0013
A novel surrogate model is presented, which predicts the engine-out Particle Number (PN) emissions of a light-duty, spray-guided, turbo-charged, GDI engine. The model is developed through extensive CFD analysis, carried out using the Siemens Simcenter STAR-CD, and considers a range of part-load operating conditions and single-variable sweeps where control parameters such as start of injection and injection pressure are varied in isolation. The work is attached to the Ford-led APC6 DYNAMO project, which aims to improve efficiency and reduce harmful emissions from the next generation of gasoline engines. The CFD work focused on the air exchange, fuel spray and mixture preparation stages of the engine cycle. A combined Rosin-Rammler and Reitz-Diwakar model, calibrated over a wide range of injection pressure, is used to model fuel atomization and secondary droplets break-up.
Technical Paper

Investigation of Flash Boiling Spray and Combustion in SIDI Engine under Low-Speed Homogeneous Lean Operation

2021-04-06
2021-01-0467
Homogeneous lean combustion is expected to be a key technology to further improve the combustion and reduce emissions of spark-ignition direct-injection engines. The application of lean combustion is facing many challenges such as slow flame propagation and combustion fluctuations. Under severe operating conditions such as low-speed lean-burn conditions, the weak in-cylinder airflow worsens the fuel and air mixing yielding difficulties in stable flame kernel initiation and consequently deteriorating flame propagation. In this study, the effect of flash boiling spray on flame kernel generation, flame propagation, engine performance, and exhaust emissions of the spark ignition direct injection (SIDI) engine under homogenous lean-burn conditions are investigated. A single-cylinder four-stroke optical SIDI engine was used in this study. The in-cylinder flash boiling and subcooled sprays during engine operation were compared using the Mie scattering technique.
Journal Article

Quantitative Analysis of Gasoline Direct Injection Engine Emissions for the First 5 Firing Cycles of Cold Start

2021-04-06
2021-01-0536
A series of cold start experiments using a 2.0 liter gasoline turbocharged direct injection (GTDI) engine with custom controls and calibration were carried out using gasoline and iso-pentane fuels, to obtain the cold start emissions profiles for the first 5 firing cycles at an ambient temperature of 22°C. The exhaust gases, both emitted during the cold start firing and emitted during the cranking process right after the firing, were captured, and unburned hydrocarbon emissions (HC), CO, and CO2 on a cycle-by-cycle basis during an engine cold start were analyzed and quantified. The HCs emitted during gasoline-fueled cold starts was found to reduce significantly as the engine cycle increased, while CO and CO2 emissions were found to stay consistent for each cycle. Crankcase ventilation into the intake manifold through the positive-crankcase ventilation (PCV) valve system was found to have little effect on the emissions results.
Technical Paper

Experimental Investigation of Injection Strategies to Improve Intelligent Charge Compression Ignition (ICCI) Combustion with Methanol and Biodiesel Direct Injection

2020-09-15
2020-01-2072
Applications of methanol and biodiesel in internal combustion engines have raised widespread concerns, but there is still huge scope for improvement in efficiency and emissions. The brand-new combustion mode, named as Intelligent Charge Compression Ignition (ICCI) combustion, was proposed with methanol-biodiesel dual fuel direct injection. In this paper, effects of injection parameters such as two-stage split-injections, injection timings, injection pressure and intake pressure on engine combustion and emissions were investigated at IMEP = 8, 10, and 12 bar. Results show that the indicated thermal efficiency up to 53.5% and the NOx emissions approaching to EURO VI standard can be obtained in ICCI combustion mode.
Technical Paper

Accelerometer-Based Estimation of Combustion Features for Engine Feedback Control of Compression-Ignition Direct-Injection Engines

2020-04-14
2020-01-1147
An experimental investigation of non-intrusive combustion sensing was performed using a tri-axial accelerometer mounted to the engine block of a small-bore high-speed 4-cylinder compression-ignition direct-injection (CIDI) engine. This study investigates potential techniques to extract combustion features from accelerometer signals to be used for cycle-to-cycle engine control. Selection of accelerometer location and vibration axis were performed by analyzing vibration signals for three different locations along the block for all three of the accelerometer axes. A magnitude squared coherence (MSC) statistical analysis was used to select the best location and axis. Based on previous work from the literature, the vibration signal filtering was optimized, and the filtered vibration signals were analyzed. It was found that the vibration signals correlate well with the second derivative of pressure during the initial stages of combustion.
Technical Paper

How Well Can mPEMS Measure Gas Phase Motor Vehicle Exhaust Emissions?

2020-04-14
2020-01-0369
“Real world emissions” is an emerging area of focus in motor vehicle related air quality. These emissions are commonly recorded using portable emissions measurement systems (PEMS) designed for regulatory application, which are large, complex and costly. Miniature PEMS (mPEMS) is a developing technology that can significantly simplify on-board emissions measurement and potentially promote widespread use. Whereas full PEMS use analyzers to record NOx, CO, and HCs similar to those in emissions laboratories, mPEMS tend to use electrochemical sensors and compact optical detectors for their small size and low cost. The present work provides a comprehensive evaluation of this approach. It compares measurements of NOx, CO, CO2 and HC emissions from five commercial mPEMS to both laboratory and full regulatory PEMS analyzers. It further examines the use of vehicle on-board diagnostics data to calculate exhaust flow, as an alternative to on-vehicle exhaust flow measurement.
Technical Paper

Minimization of Electric Heating of the Traction Induction Machine Rotor

2020-04-14
2020-01-0562
The article solves the problem of reducing electric power losses of the traction induction machine rotor to prevent its overheating in nominal and high-load modes. Electric losses of the rotor power are optimized by the stabilization of the main magnetic flow of the electric machine at a nominal level with the amplitude-frequency control in a wide range of speeds and increased loads. The quasi-independent excitation of the induction machine allows us to increase the rigidity of mechanical characteristics, decrease the rotor slip at nominal loads and overloads and significantly decrease electrical losses in the rotor as compared to other control methods. The article considers the technology of converting the power of individual phases into a single energy flow using a three-phase electric machine equivalent circuit and obtaining an energy model in the form of equations of instantaneous active and reactive power balance.
Technical Paper

Numerical Investigation of the Effects of Port Water Injection Timing on Performance and Emissions in a Gasoline Direct Injection Engine

2020-04-14
2020-01-0287
Port water injection is considered as a promising strategy to further improve the combustion performance of internal combustion engines for its benefit in knock resistance by reducing the cylinder temperature. A thorough investigation of the port water injection technique is required to fully understand its effects on the engine combustion process. This study explores the potential of the port water injection technique in improving the performance of a turbo charged Gasoline Direct Injection engine. A 3D computational fluid dynamics model is applied to simulate the in-cylinder mixing and combustion for this engine both with and without water injection. Different water injection timings are investigated and it is found that the injection timing greatly effects the mass of water which enters the combustion chamber, both in liquid and vapor form.
Journal Article

The Effect of EGR Dilution on the Heat Release Rates in Boosted Spark-Assisted Compression Ignition (SACI) Engines

2020-04-14
2020-01-1134
This paper presents an experimental investigation of the impact of EGR dilution on the tradeoff between flame and end-gas autoignition heat release in a Spark-Assisted Compression Ignition (SACI) combustion engine. The mixture was maintained stoichiometric and fuel-to-charge equivalence ratio (ϕ′) was controlled by varying the EGR dilution level at constant engine speed. Under all conditions investigated, end-gas autoignition timing was maintained constant by modulating the mixture temperature and spark timing. Experiments at constant intake pressure and constant spark timing showed that as ϕ′ is increased, lower mixture temperatures are required to match end-gas autoignition timing. Higher ϕ′ mixtures exhibited faster initial flame burn rates, which were attributed to the higher laminar flame speeds immediately after spark timing and their effect on the overall turbulent burning velocity.
Journal Article

Unified Power-Based Vehicle Fuel Consumption Model Covering a Range of Conditions

2020-04-14
2020-01-1278
Previously fuel consumption on a drive cycle has been shown to be proportional to traction work, with an offset for powertrain losses. This model had different transfer functions for different drive cycles, performance levels, and applied powertrain technologies. Following Soltic it is shown that if fuel usage and traction work are both expressed in terms of cycle average power, a wide range of drive cycles collapse to a single transfer function, where cycle average traction power captures the drive cycle and the vehicle size. If this transfer function is then normalized by weight, i.e. by working in cycle average power/weight (P/W), a linear model is obtained where the offset is mainly a function of rated performance and applied technology. A final normalization by rated power/weight as the primary performance metric further collapses the data to express the cycle average fuel power/rated power ratio as a function of cycle average traction power/rated power ratio.
Journal Article

A Novel Technique for Measuring Cycle-Resolved Cold Start Emissions Applied to a Gasoline Turbocharged Direct Injection Engine

2020-04-14
2020-01-0312
There is keen interest in understanding the origins of engine-out unburned hydrocarbons emitted during SI engine cold start. This is especially true for the first few firing cycles, which can contribute disproportionately to the total emissions measured over standard drive cycles such as the US Federal Test Procedure (FTP). This study reports on the development of a novel methodology for capturing and quantifying unburned hydrocarbon emissions (HC), CO, and CO2 on a cycle-by-cycle basis during an engine cold start. The method was demonstrated by applying it to a 4 cylinder 2 liter GTDI (Gasoline Turbocharged Direct Injection) engine for cold start conditions at an ambient temperature of 22°C. For this technique, the entirety of the engine exhaust gas was captured for a predetermined number of firing cycles.
Journal Article

Optimal Pressure Relief Groove Geometry for Improved NVH Performance of Variable Displacement Oil Pumps

2019-06-05
2019-01-1548
Variable Displacement Oil Pump (VDOP) is becoming the design of choice for engine friction reduction and fuel economy improvement. Unfortunately, this pump creates excessive pressure ripples, at the outlet port during oil pump shaft rotation, causing oscillating forces within the lubrication system and leading to the generation of objectionable tonal noises and vibrations. In order to minimize the level of noise, different vanes spacing and porting geometries are used. Moreover, an oil pressure relief groove can be added, at the onset of the high pressure port, to achieve this goal. This paper presents an optimization method to identify the best geometry of the oil pressure relief groove. This method integrates adaptive meshing, 3D CFD simulation, Matlab routine and Genetic Algorithm based optimization. The genetic algorithm is used to create the required design space in order to perform a multi-objective optimization using a large number of parameterized groove geometries.
Technical Paper

Effect of Injection Pressure on Nozzle Internal Flow and Jet Breakup under Sub-Cooled and Flash Boiling Test Conditions

2019-04-02
2019-01-0286
Injection pressure plays a vital role in spray break-up and atomization. High spray injection pressure is usually adopted to optimize the spray atomization in gasoline direct injection fuel system. However, higher injection pressure also leads to engine emission problem related to wall wetting. To solve this problem, researchers are trying to use flash boiling method to control the spray atomization process under lower injection test conditions. However, the effect of injection pressure on the spray atomization under flash boiling test condition has not been adequately investigated yet. In this study, quantitative study of internal flow and near nozzle spray breakup were carried out based on a two-dimensional transparent nozzle via microscopic imaging and phase Doppler interferometery. N-hexane was chosen as test fluid with different injection pressure conditions. Fuel temperature varied from 112°C to 148°C, which covered a wide range of superheated conditions.
Technical Paper

CFD-Simulation and Validation of Cabin Pressure during Door Closing Motions

2019-04-02
2019-01-0815
Under the competitive pressure of automotive industry the customer’s focus is on a vehicle’s quality perception. Side door closing efforts make a considerable share of the overall impression as the doors are the first physical and haptic interface to the customer. Customer’s subjective feeling of vehicle quality demands for detailed analysis of each contributor of door closing efforts. Most contributors come from kinematic influences. Beside the losses due to mechanical subsystems like the checkarm, latch or hinge friction one of the biggest impacts originates from the pressure spike that builds up due to air being pushed into the cabin. Subject of this publication is to discuss the dependencies of closing efforts on cabin pressure and air extraction. It demonstrates an approach to simulate the development of the air pressure during door closing motions and the validation of the simulation method with the “EZ-Slam” measurement device.
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