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Technical Paper

Extended Deep Learning Model to Predict the Electric Vehicle Motor Operating Point

2024-04-09
2024-01-2551
The transition from combustion engines to electric propulsion is accelerating in every coordinate of the globe. The engineers had strived hard to augment the engine performance for more than eight decades, and a similar challenge had emerged again for electric vehicles. To analyze the performance of the engine, the vector engine operating point (EOP) is defined, which is common industry practice, and the performance vector electric vehicle motor operating point (EVMOP) is not explored in the existing literature. In an analogous sense, electric vehicles are embedded with three primary components, e.g., Battery, Inverter, Motor, and in this article, the EVMOP is defined using the parameters [motor torque, motor speed, motor current]. As a second aspect of this research, deep learning models are developed to predict the EVMOP by mapping the parameters representing the dynamic state of the system in real-time.
Technical Paper

Constraint-based Modeling of Fuel-spray Boundary Flow Fields under Sub-cooled and Flash-boiling Conditions

2024-04-09
2024-01-2621
The continuous improvement of spark-ignition direct-injection (SIDI) engines is largely attributed to the enhanced understanding of air-fuel mixing and combustion processes. The intricate interaction between transient spray behavior and the ambient flow field is important to unveil the airflow dynamics during the spray injection process. This study investigates the fuel-spray boundary interactions under different superheated conditions by analyzing the ambient flow field pattern with constraint-based modeling (CBM). In the experimental setup, superheated conditions are facilitated by adjusting different fuel temperatures and ambient pressures. By adding the tracer particles containing Rhodamine 6G to the ambient air, the combined diagnostic of fluorescent particle image velocimetry (FPIV) and Mie-scattering is implemented to measure the velocity distribution and flow trajectory of the air surrounding the spray formation and propagation.
Technical Paper

A Kinetic Modeling and Engine Simulation Study on Ozone-Enhanced Ammonia Oxidation

2023-10-31
2023-01-1639
Ammonia has attracted the attention of a growing number of researchers in recent years. However, some properties of ammonia (e.g., low laminar burning velocity, high ignition energy, etc.) inhibit its direct application in engines. Several routes have been proposed to overcome these problems, such as oxygen enrichment, partial fuel cracking strategy and co-combustion with more reactive fuels. Improving the reactivity of ammonia from the oxidizer side is also practical. Ozone is a highly reactive oxidizer which can be easily and rapidly generated through electrical plasma and is an effective promoter applicable for a variety of fuels. The dissociation reaction of ozone increases the concentration of reactive radicals and promotes chain-propagating reactions. Thus, obtaining accurate rate constants of reactions related to ozone is necessary, especially at elevated to high pressure range which is closer to engine-relevant conditions.
Technical Paper

A Novel Approach to Constructing Reactivity-Based Simplified Combustion Model for Dual Fuel Engine

2023-10-31
2023-01-1627
To achieve higher efficiencies and lower emissions, dual-fuel strategies have arisen as advanced engine technologies. In order to fully utilize engine fuels, understanding the combustion chemistry is urgently required. However, due to computation limitations, detailed kinetic models cannot be used in numerical engine simulations. As an alternative, approaches for developing reduced reaction mechanisms have been proposed. Nevertheless, existing simplified methods neglecting the real engine combustion processes, which is the ultimate goal of reduced mechanism. In this study, we propose a novel simplified approach based on fuel reactivity. The high-reactivity fuel undergoes pyrolysis first, followed by the pyrolysis and oxidation of the low-reactivity fuel. Therefore, the simplified mechanism consists of highly lumped reactions of high-reactivity fuel, radical reactions of low-reactivity fuel and C0-C2 core mechanisms.
Technical Paper

Research on the Real-time PM Emission Prediction Method for the Transient Process of Diesel Engine based on Transformer Model

2023-09-29
2023-32-0156
In order to meet increasingly stringent emission regulations, it is significance to establish a control- oriented transient NOx and PM emission prediction model and improve the accuracy and real-time performance. In this study, the prediction model of transient PM emissions based on Transformer is established. In terms of model accuracy and real-time performance, Transformer emission prediction model is compared with Multilayer perceptron (MLP) neural network and Long-Short Term Memory (LSTM) emission prediction model. The results show that the performance of Transformer transient emission prediction model is superior to other model structures, it can be used for real-time prediction.
Technical Paper

The Effect of Exhaust Emission Conditions and Coolant Temperature on the Composition of Exhaust Gas Recirculation Cooler Deposits

2023-04-11
2023-01-0438
Exhaust Gas Recirculation (EGR) coolers are widely used on diesel engines to reduce in-cylinder NOx formation. A common problem is the accumulation of a fouling layer inside the heat exchanger, mainly due to thermophoresis that leads to deposition of particulate matter (PM), and condensation of hydrocarbons (HC) from the diesel exhaust. From a recent investigation of deposits from field samples of EGR coolers, it was confirmed that the densities of their deposits were much higher than reported in previous studies. In this study, the experiments were conducted in order to verify hypotheses about deposit growth, especially densification. An experimental set up which included a custom-made shell and tube type heat exchanger with six surrogate tubes was designed to control flow rate independently, and was installed on a 1.9 L L-4 common rail turbo diesel engine.
Technical Paper

An In-Cylinder Imaging Study of Pre-chamber Spark-Plug Flame Development in a Single-Cylinder Direct-Injection Spark-Ignition Engine

2023-04-11
2023-01-0254
Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.
Technical Paper

Uncertainty Quantification of Wet Clutch Actuator Behaviors in P2 Hybrid Engine Start Process

2022-03-29
2022-01-0652
Advanced features in automotive systems often necessitate the management of complex interactions between subsystems. Existing control strategies are designed for certain levels of robustness, however their performance can unexpectedly deteriorate in the presence of significant uncertainties, resulting in undesirable system behaviors. This limitation is further amplified in systems with complex nonlinear dynamics. Hydro-mechanical clutch actuators are among those systems whose behaviors are highly sensitive to variations in subsystem characteristics and operating environments. In a P2 hybrid propulsion system, a wet clutch is utilized for cranking the engine during an EV-HEV mode switching event. It is critical that the hydro-mechanical clutch actuator is stroked as quickly and as consistently as possible despite the existence of uncertainties. Thus, the quantification of uncertainties on clutch actuator behaviors is important for enabling smooth EV-HEV transitions.
Technical Paper

Rule-Based Power Management Strategy of Electric-Hydraulic Hybrid Vehicles: Case Study of a Class 8 Heavy-Duty Truck

2022-03-29
2022-01-0736
Mobility in the automotive and transportation sectors has been experiencing a period of unprecedented evolution. A growing need for efficient, clean and safe mobility has increased momentum toward sustainable technologies in these sectors. Toward this end, battery electric vehicles have drawn keen interest and their market share is expected to grow significantly in the coming years, especially in light-duty applications such as passenger cars. Although the battery electric vehicles feature high performance and zero tailpipe emission characteristics, economic and technical issues such as battery cost, driving range, recharging time and infrastructure remain main hurdles that need to be fully addressed. In particular, the low power density of the battery limits its broad adoption in heavy-duty applications such as class 8 semi-trailer trucks due to the required size and weight of the battery and electric motor.
Technical Paper

Analysis of Energy and Exergy Distribution for Improving Fuel Economy of Marine Low-speed Two-stroke Diesel Engine

2022-03-29
2022-01-0392
Increasingly strict emission regulations and unfavorable economic climate bring severe challenges to the energy conservation of marine low-speed engine. Besides traditional methods, the energy and exergy analysis could acknowledge the losses of fuel from a global perspective to further improve the engine efficiency. Therefore, the energy and exergy analysis is conducted for a marine low-speed engine based on the experimental data. Energy analysis shows the exhaust gas occupies the largest proportion of all fuel energy waste, and it rises with the increment of engine load. The heat transfer consumes the second largest proportion, while it is negatively correlated to engine load. The energy analysis indicates that the most effective way to improve the engine efficiency is to reduce the energy wasted by exhaust gas and heat transfer. However, the latter exergy analysis demonstrates that there are other effective approaches to improve the engine efficiency.
Technical Paper

Development of a Reduced TPRF-E (Heptane/Isooctane/Toluene/Ethanol) Gasoline Surrogate Model for Computational Fluid Dynamic Applications in Engine Combustion and Sprays

2022-03-29
2022-01-0407
Investigating combustion characteristics of oxygenated gasoline and gasoline blended ethanol is a subject of recent interest. The non-linearity in the interaction of fuel components in the oxygenated gasoline can be studied by developing chemical kinetics of relevant surrogate of fewer components. This work proposes a new reduced four-component (isooctane, heptane, toluene, and ethanol) oxygenated gasoline surrogate mechanism consisting of 67 species and 325 reactions, applicable for dynamic CFD applications in engine combustion and sprays. The model introduces the addition of eight C1-C3 species into the previous model (Li et al; 2019) followed by extensive tuning of reaction rate constants of C7 - C8 chemistry. The current mechanism delivers excellent prediction capabilities in comprehensive combustion applications with an improved performance in lean conditions.
Technical Paper

CFD Modeling of Impinging Sprays Under Large Two-Stroke Marine Engine-Like Conditions

2022-03-29
2022-01-0493
To improve the combustion and emission characteristics of the large-bore marine engines, the spray is usually designed as an inter-spray impingement to promote the fuel-air mixing process, which implies frequent droplet collisions. Properly describing the collision dynamics of liquid droplets has been of interest in the field of spray modeling for marine engine applications. In this context, this work attempts to develop an accurate and efficient methodology for modeling impinging sprays under engine-like conditions. Experimental validations in terms of spray penetration and morphology are initially carried out at different operating conditions considering the parametric variations of ambient temperature and pressure, where the measurements are performed on a large-scale constant volume chamber with two symmetrical injectors.
Technical Paper

Experimental Validation of Eco-Driving and Eco-Heating Strategies for Connected and Automated HEVs

2021-04-06
2021-01-0435
This paper presents experimental results that validate eco-driving and eco-heating strategies developed for connected and automated vehicles (CAVs). By exploiting vehicle-to-infrastructure (V2I) communications, traffic signal timing, and queue length estimations, optimized and smoothed speed profiles for the ego-vehicle are generated to reduce energy consumption. Next, the planned eco-trajectories are incorporated into a real-time predictive optimization framework that coordinates the cabin thermal load (in cold weather) with the speed preview, i.e., eco-heating. To enable eco-heating, the engine coolant (as the only heat source for cabin heating) and the cabin air are leveraged as two thermal energy storages. Our eco-heating strategy stores thermal energy in the engine coolant and cabin air while the vehicle is driving at high speeds, and releases the stored energy slowly during the vehicle stops for cabin heating without forcing the engine to idle to provide the heating source.
Technical Paper

Investigation of Flash Boiling Spray and Combustion in SIDI Engine under Low-Speed Homogeneous Lean Operation

2021-04-06
2021-01-0467
Homogeneous lean combustion is expected to be a key technology to further improve the combustion and reduce emissions of spark-ignition direct-injection engines. The application of lean combustion is facing many challenges such as slow flame propagation and combustion fluctuations. Under severe operating conditions such as low-speed lean-burn conditions, the weak in-cylinder airflow worsens the fuel and air mixing yielding difficulties in stable flame kernel initiation and consequently deteriorating flame propagation. In this study, the effect of flash boiling spray on flame kernel generation, flame propagation, engine performance, and exhaust emissions of the spark ignition direct injection (SIDI) engine under homogenous lean-burn conditions are investigated. A single-cylinder four-stroke optical SIDI engine was used in this study. The in-cylinder flash boiling and subcooled sprays during engine operation were compared using the Mie scattering technique.
Technical Paper

Combustion and Emissions Improved by Using Flash Boiling Sprays and High-Energy Ignition Technologies in an Ethanol-Gasoline Optical Engine

2021-04-06
2021-01-0472
To alleviate the shortage of petroleum resources and the air pollution caused by the burning of fossil fuels, the development of renewable fuels has attracted widespread attention. Among the various renewable fuels, ethanol can be produced from biomass and does not require much modification when applied to practical engines, so it has been widely used. However, ethanol fuel has a higher heat of vaporization than gasoline, it is difficult to evaporate and atomize under cold start conditions. Besides, the catalyst has not reached the conversion temperature at this time, resulting in lower conversion efficiency. These factors all lead to higher pollutant emission levels in ethanol-gasoline blends. To solve the above problems, this research used visualization techniques to compare the effects of flash boiling and high-energy ignition technologies on the in-cylinder combustion process and pollutant emission of ethanol-gasoline blends fuel.
Journal Article

CFD Modeling of Reacting Diesel Sprays with Primary Reference Fuel

2021-04-06
2021-01-0409
Computational fluid dynamics (CFD) modeling has many potentials for the design and calibration of modern and future engine concepts, including facilitating the exploration of operation conditions and casting light on the involved physical and chemical phenomena. As more attention is paid to the matching of different fuel types and combustion strategies, the use of detailed chemistry in characterizing auto-ignition, flame stabilization processes and the formation of pollutant emissions is becoming critical, yet computationally intensive. Therefore, there is much interest in using tabulated approaches to account for detailed chemistry with an affordable computational cost. In the present work, the tabulated flamelet progress variable approach (TFPV), based on flamelet assumptions, was investigated and validated by simulating constant-volume Diesel combustion with primary reference fuels - binary mixtures of n-heptane and iso-octane.
Journal Article

Machine Learning Approach for Constructing Wet Clutch Torque Transfer Function

2021-04-06
2021-01-0712
A wet clutch is an established component in a conventional powertrain. It also finds a new role in electrified systems. For example, a wet clutch is utilized to couple or decouple an internal combustion engine from an electrically-driven drivetrain on demand in hybrid electric vehicles. In some electrical vehicle designs, it provides a means for motor speed reduction. Wet clutch control for those new applications may differ significantly from conventional strategy. For example, actuator pressure may be heavily modulated, causing the clutch to exhibit pronounced hysteresis. The clutch may be required to operate at a very high slip speed for unforeseen behaviors. A linear transfer function is commonly utilized for clutch control in automating shifting applications, assuming that clutch torque is proportional to actuator pressure. However, the linear model becomes inadequate for enabling robust control when the clutch behavior becomes highly nonlinear with hysteresis.
Technical Paper

High-Speed Imaging Study on the Effects of Internal Geometry on High-Pressure Gasoline Sprays

2020-09-15
2020-01-2111
High-pressure gasoline injection can improve combustion efficiency and lower engine-out emissions; however, the spray characteristics of high-pressure gasoline (>500 bar) are not well known. Effects of different injector nozzle geometry on high-pressure gasoline sprays were studied using a constant volume chamber. Five nozzles with controlled internal flow features including differences in nozzle inlet rounding, conicity, and outlet diameter were investigated. Reference grade gasoline was injected at fuel pressures of 300, 600, 900, 1200, and 1500 bar. The chamber pressure was varied using nitrogen at ambient temperature and pressures of 1, 5, 10, and 20 bar. Spray development was recorded using diffuse backlit shadowgraph imaging methods.
Technical Paper

Experimental Investigation of Injection Strategies to Improve Intelligent Charge Compression Ignition (ICCI) Combustion with Methanol and Biodiesel Direct Injection

2020-09-15
2020-01-2072
Applications of methanol and biodiesel in internal combustion engines have raised widespread concerns, but there is still huge scope for improvement in efficiency and emissions. The brand-new combustion mode, named as Intelligent Charge Compression Ignition (ICCI) combustion, was proposed with methanol-biodiesel dual fuel direct injection. In this paper, effects of injection parameters such as two-stage split-injections, injection timings, injection pressure and intake pressure on engine combustion and emissions were investigated at IMEP = 8, 10, and 12 bar. Results show that the indicated thermal efficiency up to 53.5% and the NOx emissions approaching to EURO VI standard can be obtained in ICCI combustion mode.
Journal Article

Exploring the Effects of the Key Multi-Injection Parameters on Combustion and Emissions in Intelligent Charge Compression Ignition (ICCI) Mode

2020-09-15
2020-01-2035
Developing advanced combustion mode has been the active area for high efficiency and ultra-low emissions of the next-generation internal combustion engines. In this paper, a series of experiments were conducted in a modified single-cylinder compression ignition engine for operating a brand-new combustion mode denoted as intelligent charge compression ignition (ICCI) mode. By using two common-rail systems, commercial gasoline and diesel were alternately directly injected into the cylinder through multi-injection strategies in the injection timing range of 50~320 °CA BTDC. Thus, the in-cylinder stratified condition can be flexibly and accurately adjusted in this unique combustion mode. The key injection parameters, such as gasoline injection timing and diesel split ratio, were investigated to explore their effects on engine combustion, emissions, and fuel consumption.
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