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Technical Paper

Assessment of Condensation Particle Counter-Based Portable Solid Particle Number System for Applications with High Water Content in Exhaust

2024-04-22
2024-01-5048
The Particle Number–Portable Emission Measurement System (PN-PEMS) came into force with Euro VI Phase E regulations starting January 1, 2022. However, positive ignition (PI) engines must comply from January 1, 2024. The delay was due to the unavailability of the PN-PEMS system that could withstand high concentrations of water typically present in the tailpipe (TP) of CNG vehicles, which was detrimental to the PN-PEMS systems. Thus, this study was designed to evaluate the condensation particle counter (CPC)-based PN-PEMS measurement capabilities that was upgraded to endure high concentration of water. The PN-PEMS measurement of solid particle number (SPN23) greater than 23 nm was compared against the laboratory-grade PN systems in four phases. Each phase differs based upon the PN-PEMS and PN system location and measurements were made from three different CNG engines. In the first phase, systems measured the diluted exhaust through constant volume sampler (CVS) tunnel.
Technical Paper

Real World Use Case Evaluation of Radar Retro-reflectors for Autonomous Vehicle Lane Detection Applications

2024-04-09
2024-01-2042
Lane detection plays a critical role in autonomous vehicles for safe and reliable navigation. Lane detection is traditionally accomplished using a camera sensor and computer vision processing. The downside of this traditional technique is that it can be computationally intensive when high quality images at a fast frame rate are used and has reliability issues from occlusion such as, glare, shadows, active road construction, and more. This study addresses these issues by exploring alternative methods for lane detection in specific scenarios caused from road construction-induced lane shift and sun glare. Specifically, a U-Net, a convolutional network used for image segmentation, camera-based lane detection method is compared with a radar-based approach using a new type of sensor previously unused in the autonomous vehicle space: radar retro-reflectors.
Technical Paper

Extended Deep Learning Model to Predict the Electric Vehicle Motor Operating Point

2024-04-09
2024-01-2551
The transition from combustion engines to electric propulsion is accelerating in every coordinate of the globe. The engineers had strived hard to augment the engine performance for more than eight decades, and a similar challenge had emerged again for electric vehicles. To analyze the performance of the engine, the vector engine operating point (EOP) is defined, which is common industry practice, and the performance vector electric vehicle motor operating point (EVMOP) is not explored in the existing literature. In an analogous sense, electric vehicles are embedded with three primary components, e.g., Battery, Inverter, Motor, and in this article, the EVMOP is defined using the parameters [motor torque, motor speed, motor current]. As a second aspect of this research, deep learning models are developed to predict the EVMOP by mapping the parameters representing the dynamic state of the system in real-time.
Technical Paper

Simulation and On-Road Testing of VTS on a Heavy Duty Diesel Engine Truck

2023-10-31
2023-01-1672
Estimated engine torque is an important parameter used by automotive systems for automated transmission and clutch control. Heavy-duty engine and transmission manufacturers widely use SAE J -1939 based ECU torque calculation based on mass air/fuel flow steady state maps created during calibration of the engine for this purpose. As an alternative, to enhance the accuracy of this important control variable, a virtual flywheel torque sensor (VFTS) was developed. It measures the engine torque based on the harmonics of the instantaneous flywheel speed signal. Initial dynamometer testing showed the VFTS estimated torque values exhibited a maximum inaccuracy of 12% of the actual measured torque over the range of conditions tested. In this paper we report the results of on road truck testing of the VFTS. A loaded heavy truck with a gross vehicle weight rating of 80,000 pounds was used.
Technical Paper

Vehicle Lateral Offset Estimation Using Infrastructure Information for Reduced Compute Load

2023-04-11
2023-01-0800
Accurate perception of the driving environment and a highly accurate position of the vehicle are paramount to safe Autonomous Vehicle (AV) operation. AVs gather data about the environment using various sensors. For a robust perception and localization system, incoming data from multiple sensors is usually fused together using advanced computational algorithms, which historically requires a high-compute load. To reduce AV compute load and its negative effects on vehicle energy efficiency, we propose a new infrastructure information source (IIS) to provide environmental data to the AV. The new energy–efficient IIS, chip–enabled raised pavement markers are mounted along road lane lines and are able to communicate a unique identifier and their global navigation satellite system position to the AV. This new IIS is incorporated into an energy efficient sensor fusion strategy that combines its information with that from traditional sensor.
Technical Paper

Projecting Lane Lines from Proxy High-Definition Maps for Automated Vehicle Perception in Road Occlusion Scenarios

2023-04-11
2023-01-0051
Contemporary ADS and ADAS localization technology utilizes real-time perception sensors such as visible light cameras, radar sensors, and lidar sensors, greatly improving transportation safety in sufficiently clear environmental conditions. However, when lane lines are completely occluded, the reliability of on-board automated perception systems breaks down, and vehicle control must be returned to the human driver. This limits the operational design domain of automated vehicles significantly, as occlusion can be caused by shadows, leaves, or snow, which all occur in many regions. High-definition map data, which contains a high level of detail about road features, is an alternative source of the required lane line information. This study details a novel method where high-definition map data are processed to locate fully occluded lane lines, allowing for automated path planning in scenarios where it would otherwise be impossible.
Technical Paper

Autonomous Eco-Driving Evaluation of an Electric Vehicle on a Chassis Dynamometer

2023-04-11
2023-01-0715
Connected and Automated Vehicles (CAV) provide new prospects for energy-efficient driving due to their improved information accessibility, enhanced processing capacity, and precise control. The idea of the Eco-Driving (ED) control problem is to perform energy-efficient speed planning for a connected and automated vehicle using data obtained from high-resolution maps and Vehicle-to-Everything (V2X) communication. With the recent goal of commercialization of autonomous vehicle technology, more research has been done to the investigation of autonomous eco-driving control. Previous research for autonomous eco-driving control has shown that energy efficiency improvements can be achieved by using optimization techniques. Most of these studies are conducted through simulations, but many more physical vehicle integrated test application studies are needed.
Technical Paper

The Effect of Exhaust Emission Conditions and Coolant Temperature on the Composition of Exhaust Gas Recirculation Cooler Deposits

2023-04-11
2023-01-0438
Exhaust Gas Recirculation (EGR) coolers are widely used on diesel engines to reduce in-cylinder NOx formation. A common problem is the accumulation of a fouling layer inside the heat exchanger, mainly due to thermophoresis that leads to deposition of particulate matter (PM), and condensation of hydrocarbons (HC) from the diesel exhaust. From a recent investigation of deposits from field samples of EGR coolers, it was confirmed that the densities of their deposits were much higher than reported in previous studies. In this study, the experiments were conducted in order to verify hypotheses about deposit growth, especially densification. An experimental set up which included a custom-made shell and tube type heat exchanger with six surrogate tubes was designed to control flow rate independently, and was installed on a 1.9 L L-4 common rail turbo diesel engine.
Technical Paper

An In-Cylinder Imaging Study of Pre-chamber Spark-Plug Flame Development in a Single-Cylinder Direct-Injection Spark-Ignition Engine

2023-04-11
2023-01-0254
Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.
Technical Paper

Mobility Energy Productivity Evaluation of Prediction-Based Vehicle Powertrain Control Combined with Optimal Traffic Management

2022-03-29
2022-01-0141
Transportation vehicle and network system efficiency can be defined in two ways: 1) reduction of travel times across all the vehicles in the system, and 2) reduction in total energy consumed by all the vehicles in the system. The mechanisms to realize these efficiencies are treated as independent (i.e., vehicle and network domains) and, when combined, they have not been adequately studied to date. This research aims to integrate previously developed and published research on Predictive Optimal Energy Management Strategies (POEMS) and Intelligent Traffic Systems (ITS), to address the need for quantifying improvement in system efficiency resulting from simultaneous vehicle and network optimization. POEMS and ITS are partially independent methods which do not require each other to function but whose individual effectiveness may be affected by the presence of the other. In order to evaluate the system level efficiency improvements, the Mobility Energy Productivity (MEP) metric is used.
Technical Paper

Uncertainty Quantification of Wet Clutch Actuator Behaviors in P2 Hybrid Engine Start Process

2022-03-29
2022-01-0652
Advanced features in automotive systems often necessitate the management of complex interactions between subsystems. Existing control strategies are designed for certain levels of robustness, however their performance can unexpectedly deteriorate in the presence of significant uncertainties, resulting in undesirable system behaviors. This limitation is further amplified in systems with complex nonlinear dynamics. Hydro-mechanical clutch actuators are among those systems whose behaviors are highly sensitive to variations in subsystem characteristics and operating environments. In a P2 hybrid propulsion system, a wet clutch is utilized for cranking the engine during an EV-HEV mode switching event. It is critical that the hydro-mechanical clutch actuator is stroked as quickly and as consistently as possible despite the existence of uncertainties. Thus, the quantification of uncertainties on clutch actuator behaviors is important for enabling smooth EV-HEV transitions.
Journal Article

Accelerating In-Vehicle Network Intrusion Detection System Using Binarized Neural Network

2022-03-29
2022-01-0156
Controller Area Network (CAN), the de facto standard for in-vehicle networks, has insufficient security features and thus is inherently vulnerable to various attacks. To protect CAN bus from attacks, intrusion detection systems (IDSs) based on advanced deep learning methods, such as Convolutional Neural Network (CNN) and Recurrent Neural Network (RNN), have been proposed to detect intrusions. However, those models generally introduce high latency, require considerable memory space, and often result in high energy consumption. To accelerate intrusion detection and also reduce memory requests, we exploit the use of Binarized Neural Network (BNN) and hardware-based acceleration for intrusion detection in in-vehicle networks. As BNN uses binary values for activations and weights rather than full precision values, it usually results in faster computation, smaller memory cost, and lower energy consumption than full precision models.
Technical Paper

Rule-Based Power Management Strategy of Electric-Hydraulic Hybrid Vehicles: Case Study of a Class 8 Heavy-Duty Truck

2022-03-29
2022-01-0736
Mobility in the automotive and transportation sectors has been experiencing a period of unprecedented evolution. A growing need for efficient, clean and safe mobility has increased momentum toward sustainable technologies in these sectors. Toward this end, battery electric vehicles have drawn keen interest and their market share is expected to grow significantly in the coming years, especially in light-duty applications such as passenger cars. Although the battery electric vehicles feature high performance and zero tailpipe emission characteristics, economic and technical issues such as battery cost, driving range, recharging time and infrastructure remain main hurdles that need to be fully addressed. In particular, the low power density of the battery limits its broad adoption in heavy-duty applications such as class 8 semi-trailer trucks due to the required size and weight of the battery and electric motor.
Technical Paper

Development of a Reduced TPRF-E (Heptane/Isooctane/Toluene/Ethanol) Gasoline Surrogate Model for Computational Fluid Dynamic Applications in Engine Combustion and Sprays

2022-03-29
2022-01-0407
Investigating combustion characteristics of oxygenated gasoline and gasoline blended ethanol is a subject of recent interest. The non-linearity in the interaction of fuel components in the oxygenated gasoline can be studied by developing chemical kinetics of relevant surrogate of fewer components. This work proposes a new reduced four-component (isooctane, heptane, toluene, and ethanol) oxygenated gasoline surrogate mechanism consisting of 67 species and 325 reactions, applicable for dynamic CFD applications in engine combustion and sprays. The model introduces the addition of eight C1-C3 species into the previous model (Li et al; 2019) followed by extensive tuning of reaction rate constants of C7 - C8 chemistry. The current mechanism delivers excellent prediction capabilities in comprehensive combustion applications with an improved performance in lean conditions.
Technical Paper

Performance of Virtual Torque Sensor for Heavy Duty Truck Applications

2022-03-29
2022-01-0625
Automotive companies are constantly looking to increase the fuel efficiency, shift quality, passenger comfort, and to reduce wear and tear on the components. Most of these aspects depend on the accuracy of torque used for transmission control, which determines the required operational gear position at a given speed and road conditions. Currently, SAE J-1939 CAN bus torque estimation relies on steady state maps that are generated during the calibration of the engine for different speeds and loads. In this paper we report the development of a Virtual Flywheel Torque Sensor (VFTS) useful for real time torque measurement based on an engine speed harmonics analysis. The VFTS uses a signal from the flywheel speed sensor to estimate the flywheel angular acceleration, which and provides a proportional torque value which corresponds to torque at the flywheel.
Technical Paper

High-Fidelity Heavy-Duty Vehicle Modeling Using Sparse Telematics Data

2022-03-29
2022-01-0527
Heavy-duty commercial vehicles consume a significant amount of energy due to their large size and mass, directly leading to vehicle operators prioritizing energy efficiency to reduce operational costs and comply with environmental regulations. One tool that can be used for the evaluation of energy efficiency in heavy-duty vehicles is the evaluation of energy efficiency using vehicle modeling and simulation. Simulation provides a path for energy efficiency improvement by allowing rapid experimentation of different vehicle characteristics on fuel consumption without the need for costly physical prototyping. The research presented in this paper focuses on using real-world, sparsely sampled telematics data from a large fleet of heavy-duty vehicles to create high-fidelity models for simulation. Samples in the telematics dataset are collected sporadically, resulting in sparse data with an infrequent and irregular sampling rate.
Technical Paper

A Tool for Identifying Stationary State in Computational Fluid Dynamics Simulations of Unsteady Lube Oil Flows

2021-07-16
2021-01-5076
The paper presents a probability density function (PDF)-based tool that can be used to guide the identification of the stationary state of computational fluid dynamics (CFD) simulation results. Specifically, the probability density distributions of local lube oil volume fractions (VFs) are used. Applications of the tool to the time-dependent turbulent flow of lube oil in a gearbox are reported. The CFD simulations were performed using a traditional finite volume method and a particle-based method, respectively. The rotational speeds were 3000 rpm and 6535.7 rpm for the driving and the driven helical gears, and the lubricant’s temperature was 37.5°C. Besides lube oil flow behavior and VFs, also discussed are flow patterns, churning-loss predictions, and individual contributions from the two gears.
Technical Paper

Correlation between Sensor Performance, Autonomy Performance and Fuel-Efficiency in Semi-Truck Platoons

2021-04-06
2021-01-0064
Semi-trucks, specifically class-8 trucks, have recently become a platform of interest for autonomy systems. Platooning involves multiple trucks following each other in close proximity, with only the lead truck being manually driven and the rest being controlled autonomously. This approach to semi-truck autonomy is easily integrated on existing platforms, reduces delivery times, and reduces greenhouse gas emissions via fuel economy benefits. Level 1 SAE fuel studies were performed on class-8 trucks operating with the Auburn Cooperative Adaptive Cruise Control (CACC) system, and fuel savings up to 10-12% were seen. Enabling platooning autonomy required the use of radar, global positioning systems (GPS), and wireless vehicle-to-vehicle (V2V) communication. Poor measurements and state estimates can lead to incorrect or missing positioning data, which can lead to unnecessary dynamics and finally wasted fuel.
Technical Paper

Performance of DSRC V2V Communication Networks in an Autonomous Semi-Truck Platoon Application

2021-04-06
2021-01-0156
Autonomy for multiple trucks to drive in a fixed-headway platoon formation is achieved by adding precision GPS and V2V communications to a conventional adaptive cruise control (ACC) system. The performance of the Cooperative ACC (CACC) system depends heavily on the reliability of the underlying V2V communications network. Using data recorded on precision-instrumented trucks at both ACM and NCAT test tracks, we provide an understanding of various effects on V2V network performance: Occlusions - non-line-of-sight (NLOS) between the Tx and Rx antenna may cause network signal loss. Rain - water droplets in the air may cause network signal degradation. Antenna position - antennas at higher elevation may have less ground clutter to deal with. RF interference - interference may cause network packet loss. GPS outage - outages caused by tree cover, tunnels, etc. may result in degraded performance. Road curvature - curves may affect antenna diversity.
Technical Paper

High-Fidelity Modeling of Light-Duty Vehicle Emission and Fuel Economy Using Deep Neural Networks

2021-04-06
2021-01-0181
The transportation sector contributes significantly to emissions and air pollution globally. Emission models of modern vehicles are important tools to estimate the impact of technologies or controls on vehicle emission reductions, but developing a simple and high-fidelity model is challenging due to the variety of vehicle classes, driving conditions, driver behaviors, and other physical and operational constraints. Recent literature indicates that neural network-based models may be able to address these concerns due to their high computation speed and high-accuracy of predicted emissions. In this study, we seek to expand upon this initial research by utilizing several deep neural networks (DNN) architectures such as a recurrent neural network (RNN) and a convolutional neural network (CNN). These DNN algorithms are developed specific to the vehicle-out emissions prediction application, and a comprehensive assessment of their performances is done.
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