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Technical Paper

Numerical Investigation of the Effect of Piston Geometry on the Performance of a Ducted Fuel Injection Engine

2024-07-02
2024-01-3024
Ducted Fuel Injection (DFI) engines have emerged as a promising technology in the pursuit of a clean and efficient combustion process. This article aims at elucidating the effect of piston geometry on the engine performance and emissions of a metal DFI engine. Three different types of pistons were investigated and the main piston design features including the piston bowl diameter, piston bowl slope angle, duct angle and the injection nozzle position were examined. To achieve the target, computational fluid dynamics (CFD) simulations were conducted coupled to a reduced chemical kinetics mechanism. Extensive validations were performed against the measured data from a conventional diesel engine. To calibrate the soot model, genetic algorithm and machine learning methods were utilized. The simulation results highlight the pivotal role played by piston bowl diameter and fuel injection angle in controlling soot emissions of a DFI engine.
Technical Paper

Approaches for Developing and Evaluating Emerging Partial Driving Automation System HMIs

2024-04-09
2024-01-2055
Level 2 (L2) partial driving automation systems are rapidly emerging in the marketplace. L2 systems provide sustained automatic longitudinal and lateral vehicle motion control, reducing the need for drivers to continuously brake, accelerate and steer. Drivers, however, remain critically responsible for safely detecting and responding to objects and events. This paper summarizes variations of L2 systems (hands-on and/or hands-free) and considers human drivers’ roles when using L2 systems and for designing Human-Machine Interfaces (HMIs), including Driver Monitoring Systems (DMSs). In addition, approaches for examining potential unintended consequences of L2 usage and evaluating L2 HMIs, including field safety effect examination, are reviewed. The aim of this paper is to guide L2 system HMI development and L2 system evaluations, especially in the field, to support safe L2 deployment, promote L2 system improvements, and ensure well-informed L2 policy decision-making.
Technical Paper

Modelling and Analysis of a Cooperative Adaptive Cruise Control (CACC) Algorithm for Fuel Economy

2024-04-09
2024-01-2564
Connectivity in ground vehicles allows vehicles to share crucial vehicle data, such as vehicle acceleration and speed, with each other. Using sensors such as radars and lidars, on the other hand, the intravehicular distance between a leader vehicle and a host vehicle can be detected. Cooperative Adaptive Cruise Control (CACC) builds upon ground vehicle connectivity and sensor information to form convoys with automated car following. CACC can also be used to improve fuel economy and mobility performance of vehicles in the said convoy. In this paper, a CACC system is presented, where the acceleration of the lead vehicle is used in the calculation of desired vehicle speed. In addition to the smooth car following abilities, the proposed CACC also has the capability to calculate a speed profile for the ego vehicle that is fuel efficient, making it an Ecological CACC (Eco-CACC) model.
Technical Paper

Trends in Driver Response to Forward Collision Warning and the Making of an Effective Alerting Strategy

2024-04-09
2024-01-2506
This paper compares the results from three human factors studies conducted in a motion-based simulator in 2008, 2014 and 2023, to highlight the trends in driver's response to Forward Collision Warning (FCW). The studies were motivated by the goal to develop an effective HMI (Human-Machine Interface) strategy that enables the required driver's response to FCW while minimizing the level of annoyance of the feature. All three studies evaluated driver response to a baseline-FCW and no-FCW conditions. Additionally, the 2023 study included two modified FCW chime variants: a softer FCW chime and a fading FCW chime. Sixteen (16) participants, balanced for gender and age, were tested for each group in all iterations of the studies. The participants drove in a high-fidelity simulator with a visual distraction task (number reading). After driving 15 minutes in a nighttime rural highway environment, a surprise forward collision threat arose during the distraction task.
Technical Paper

Side Impact Characteristics in Modern Light Vehicles

2024-04-09
2024-01-2646
Occupant protection in side impacts, in particular for near-side occupants, is a challenge due to the occupant’s close proximity to the impact. Near-side occupants have limited space to ride down the impact. Curtain and side airbags fill the gap between occupant and the side interior. This analysis was conducted to provide insight on the characteristics of side impacts and the relevancy of currently regulated test configurations. For this purpose, 2007-2015 NASS-CDS and 2017-2021 CISS side crash data were analyzed for towed light vehicles. 2008 and newer model year vehicle data was selected to ensure that most vehicles were equipped with side/curtain airbags. The results showed that side impacts accounted for approximately 26.7% of the vehicles involved and 18.9% of the vehicles with at least one seriously injured occupant. Most side impacts involved damage to the front and front-to-center of the vehicle.
Technical Paper

Virtual Chip Test and Washer Simulation for Machining Chip Cleanliness Management Using Particle-Based CFD

2024-04-09
2024-01-2730
Metal cutting/machining is a widely used manufacturing process for producing high-precision parts at a low cost and with high throughput. In the automotive industry, engine components such as cylinder heads or engine blocks are all manufactured using such processes. Despite its cost benefits, manufacturers often face the problem of machining chips and cutting oil residue remaining on the finished surface or falling into the internal cavities after machining operations, and these wastes can be very difficult to clean. While part cleaning/washing equipment suppliers often claim that their washers have superior performance, determining the washing efficiency is challenging without means to visualize the water flow. In this paper, a virtual engineering methodology using particle-based CFD is developed to address the issue of metal chip cleanliness resulting from engine component machining operations. This methodology comprises two simulation methods.
Technical Paper

Introduction of the eGTU – An Electric Version of the Generic Truck Utility Aerodynamic Research Model

2024-04-09
2024-01-2273
Common aerodynamic research models have been used in aerodynamic research throughout the years to assist with the development and correlation of new testing and numerical techniques, in addition to being excellent tools for gathering fundamental knowledge about the physics around the vehicle. The generic truck utility (GTU) was introduced by Woodiga et al. [1] in 2020 following successful adoption of the DrivAer (Heft et al. [2]) by the automotive aerodynamics community with the goal to capture the unique flow fields created by pickups and large SUVs. To date, several studies have been presented on the GTU (Howard et. al 2021 [3], Gleason, Eugen 2022 [4]), however, with the increasing prevalence of electric vehicles (EVs), the authors have created additional GTU configurations to emulate an EV-style underbody for the GTU.
Technical Paper

Next Generation High Efficiency Boosted Engine Concept

2024-04-09
2024-01-2094
This work represents an advanced engineering research project partially funded by the U.S. Department of Energy (DOE). Ford Motor Company, FEV North America, and Oak Ridge National Laboratory collaborated to develop a next generation boosted spark ignited engine concept. The project goals, specified by the DOE, were 23% improved fuel economy and 15% reduced weight relative to a 2015 or newer light-duty vehicle. The fuel economy goal was achieved by designing an engine incorporating high geometric compression ratio, high dilution tolerance, low pumping work, and low friction. The increased tendency for knock with high compression ratio was addressed using early intake valve closing (EIVC), cooled exhaust gas recirculation (EGR), an active pre-chamber ignition system, and careful management of the fresh charge temperature.
Technical Paper

Comprehensive Evaluation of Behavioral Competence of an Automated Vehicle Using the Driving Assessment (DA) Methodology

2024-04-09
2024-01-2642
With the development of vehicles equipped with automated driving systems, the need for systematic evaluation of AV performance has grown increasingly imperative. According to ISO 34502, one of the safety test objectives is to learn the minimum performance levels required for diverse scenarios. To address this need, this paper combines two essential methodologies - scenario-based testing procedures and scoring systems - to systematically evaluate the behavioral competence of AVs. In this study, we conduct comprehensive testing across diverse scenarios within a simulator environment following Mcity AV Driver Licensing Test procedure. These scenarios span several common real-world driving situations, including BV Cut-in, BV Lane Departure into VUT Path from Opposite Direction, BV Left Turn Across VUT Path, and BV Right Turn into VUT Path scenarios.
Technical Paper

CAATS - Automotive Wind Tunnel Test Techniques

2024-04-09
2024-01-2543
This paper contributes to the Committee on Commonized Aerodynamics Automotive Testing Standards (CAATS) initiative, established by the late Gary Elfstrom. It is collaboratively compiled by automotive wind tunnel users and operators within the Subsonic Aerodynamic Testing Association (SATA). Its specific focus lies in automotive wind tunnel test techniques, encompassing both those relevant to passenger car and race car development. It is part of the comprehensive CAATS series, which addresses not only test techniques but also wind tunnel calibration, uncertainty analysis, and wind tunnel correction methods. The core objective of this paper is to furnish comprehensive guidelines for wind tunnel testing and associated techniques. It begins by elucidating the initial wind tunnel setup and vehicle arrangement within it.
Technical Paper

Connected Vehicle Data – Prognostics and Monetization Opportunity

2023-10-31
2023-01-1685
In recent years, the automotive industry has seen an exponential increase in the replacement of mechanical components with electronic-controlled components or systems. engine, transmission, brake, exhaust gas recirculation (EGR), lighting, driver-assist technologies, etc. are all monitored and/or controlled electronically. Connected vehicles are increasingly being used by Original Equipment Manufacturers (OEMs) to collect and transmit vehicle data in real-time via the use of various sensors, actuators, and communication technologies. Vehicle telematics devices can collect and transmit data about the vehicle location, speed, fuel efficiency, State Of Charge (SOC), auxiliary battery voltage, emissions, performance, and more. This data is sent over to the cloud via cellular networks, where it can be processed and analyzed to improve their products and services by automotive companies and/or fleet management.
Technical Paper

Development of a 5-Component Diesel Surrogate Chemical Kinetic Mechanism Coupled with a Semi-Detailed Soot Model with Application to Engine Combustion and Emissions Modeling

2023-08-28
2023-24-0030
In the present work, five surrogate components (n-Hexadecane, n-Tetradecane, Heptamethylnonane, Decalin, 1-Methylnaphthalene) are proposed to represent liquid phase of diesel fuel, and another different five surrogate components (n-Decane, n-Heptane, iso-Octane, MCH (methylcyclohexane), Toluene) are proposed to represent vapor phase of diesel fuel. For the vapor phase, a 5-component surrogate chemical kinetic mechanism has been developed and validated. In the mechanism, a recently updated H2/O2/CO/C1 detailed sub-mechanism is adopted for accurately predicting the laminar flame speeds over a wide range of operating conditions, also a recently updated C2-C3 detailed sub-mechanism is used due to its potential benefit on accurate flame propagation simulation. For each of the five diesel vapor surrogate components, a skeletal sub-mechanism, which determines the simulation of ignition delay times, is constructed for species C4-Cn.
Technical Paper

Impact of Hydrogen on the Ignition and Combustion Behavior Diesel Sprays in a Dual Fuel, Diesel-Piloted, Premixed Hydrogen Engine

2023-08-28
2023-24-0061
Renewably sourced hydrogen is seen as promising sustainable carbon-free alternative to conventional fossil fuels for use in hard to decarbonize sectors. As the hydrogen supply builds up, dual-fuel hydrogen-diesel engines have a particular advantage of fuel flexibility as they can operate only on diesel fuel in case of supply shortages, in addition to the simplicity of engine modification. The dual-fuel compression ignition strategy initiates combustion of hydrogen using short pilot-injections of diesel fuel into the combustion chamber. In the context of such engine combustion process, the impact of hydrogen addition on the ignition and combustion behavior of a pilot diesel-spray is investigated in a heavy-duty, single-cylinder, optical engine. To this end, the spatial and temporal evolution of two-stage autoignition of a diesel-fuel surrogate, n-heptane, injected into a premixed charge of hydrogen and air is studied using optical diagnostics.
Technical Paper

A Data-Driven Framework of Crash Scenario Typology Development for Child Vulnerable Road Users in the U.S.

2023-04-11
2023-01-0787
Motor vehicle crashes involving child Vulnerable Road Users (VRUs) remain a critical public health concern in the United States. While previous studies successfully utilized the crash scenario typology to examine traffic crashes, these studies focus on all types of motor vehicle crashes thus the method might not apply to VRU crashes. Therefore, to better understand the context and causes of child VRU crashes on the U.S. road, this paper proposes a multi-step framework to define crash scenario typology based on the Fatality Analysis Reporting System (FARS) and the Crash Report Sampling System (CRSS). A comprehensive examination of the data elements in FARS and CRSS was first conducted to determine elements that could facilitate crash scenario identification from a systematic perspective. A follow-up context description depicts the typical behavioral, environmental, and vehicular conditions associated with an identified crash scenario.
Technical Paper

Verification of Driver Status Monitoring Camera Position Using Virtual Knowledge-Based Engineering

2023-04-11
2023-01-0090
A DMS (Driver Monitoring System) is one of the most important safety features that assist in the monitoring functions and alert drivers when distraction or drowsiness is detected. The system is based in a DSMC (Driver Status Monitoring Camera) mounted in the vehicle's dash, which has a predefined set of operational requirements that must be fulfilled to guarantee the correct operation of the system. These conditions represent a trade space analysis challenge for each vehicle since both the DSMC and the underlying vehicle’s requirements must be satisfied. Relying upon the camera’s manufacturer evaluation for every iteration of the vehicle’s design has proven to be time-consuming, resources-intensive, and ineffective from the decision-making standpoint.
Technical Paper

Performance and Network Architecture Options of Consolidated Object Data Service for Multi-RAT Vehicular Communication

2023-04-11
2023-01-0857
With the proliferation of ADAS and autonomous systems, the quality and quantity of the data to be used by vehicles has become crucial. In-vehicle sensors are evolving, but their usability is limited to their field of view and detection distance. V2X communication systems solve these issues by creating a cooperative perception domain amongst road users and the infrastructure by communicating accurate, real-time information. In this paper, we propose a novel Consolidated Object Data Service (CODS) for multi-Radio Access Technology (RAT) V2X communication. This service collects information using BSM packets from the vehicular network and perception information from infrastructure-based sensors. The service then fuses the collected data, offering the communication participants with a consolidated, deduplicated, and accurate object database. Since fusing the objects is resource intensive, this service can save in-vehicle computation costs.
Technical Paper

ES2re, WS50M, and Human Body Models in Far-Side Pole Impacts

2023-04-11
2023-01-0558
Driver oblique far-side sled impacts were simulated with three surrogates. The EuroSID side impact dummy with rib extension (ES2re), the WorldSID side impact 50th percentile male dummy (WS50M), and the Global Human Body Modeling Consortium’s 50th percentile male human body (GHBM) models. The versions of the surrogates’ models were 7.0, 7.5.1, and 5.0, respectively. Surrogates were seated in the front left driver seat in a virtual generic crossover sled environment. The Finite Element (FE) based environment consisted of a driver seat, a center console, and a passenger seat. Two restraint systems were considered for each surrogate: belt only (BO) and belt plus a generic seat-mounted far-side impact airbag (BB). Surrogates were restrained using a 3-point belt that has a digressive shoulder force load limiter, and retractor, and anchor pretensioners. The far-side airbag used was a 37-liter in volume and has two chambers.
Technical Paper

Assessing Driver Distraction: Enhancements of the ISO 26022 Lane Change Task to Make its Difficulty Adjustable

2023-04-11
2023-01-0791
The Lane Change Task (LCT) provides a simple, scorable simulation of driving, and serves as a primary task in studies of driver distraction. It is widely accepted, but somewhat limited in functionality, a problem this project partially overcomes. In the Lane Change Task, subjects drive along a road with 3 lanes in the same direction. Periodically, signs appear, indicating in which of the 3 lanes the subject should drive, which changes from sign to sign. The software is plug-and-play for a current Windows computer with a Logitech steering/pedal assembly, even though the software was written 18 years ago. For each timestamp in a trial, the software records the steering wheel angle, speed, and x and y coordinates of the subject. A limitation of the LCT is that few characteristics of this useful software can be readily modified as only the executable code is available (on the ISO 26022 website), not the source code.
Technical Paper

Characterization of High-Tumble Flow Effects on Early Injection for a Lean-Burn Gasoline Engine

2023-04-11
2023-01-0238
The influence of early induction stroke direct injection on late-cycle flows was investigated for a lean-burn, high-tumble, gasoline engine. The engine features side-mounted injection and was operated at a moderate load (8.5 bar brake mean effective pressure) and engine speed (2000 revolutions per minute) condition representative of a significant portion of the duty cycle for a hybridized powertrain system. Thermodynamic engine tests were used to evaluate cam phasing, injection schedule, and ignition timing such that an optimal balance of acceptable fuel economy, combustion stability, and engine-out nitrogen oxide (NOx) emissions was achieved. A single cylinder of the 4-cylinder thermodynamic engine was outfitted with an endoscope that enabled direct imaging of the spark discharge and early flame development.
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