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Technical Paper

Using ALPHA v3.0 to Simulate Conventional and Electrified GHG Reduction Technologies in the MY2022 Light-Duty Fleet

2024-04-09
2024-01-2710
As GHG and fuel economy regulations of light-duty vehicles have become more stringent, advanced emissions reduction technology has extensively penetrated the US light-duty vehicle fleet. This new technology includes not only advanced conventional engines and transmissions, but also greater adoption of electrified powertrains. In 2022, electrified vehicles – including mild hybrids, strong hybrids, plug-ins, and battery electric vehicles – made up nearly 17% of the US fleet and are on track to further increase their proportion in subsequent years. The Environmental Protection Agency (EPA) has previously used its Advanced Light-Duty Powertrain and Hybrid Analysis (ALPHA) full vehicle simulation tool to evaluate the greenhouse gas (GHG) emissions of light-duty vehicles. ALPHA contains a library of benchmarked powertrain components that can be matched to specific vehicles to explore GHG emissions performance.
Technical Paper

Comprehensive Evaluation of Behavioral Competence of an Automated Vehicle Using the Driving Assessment (DA) Methodology

2024-04-09
2024-01-2642
With the development of vehicles equipped with automated driving systems, the need for systematic evaluation of AV performance has grown increasingly imperative. According to ISO 34502, one of the safety test objectives is to learn the minimum performance levels required for diverse scenarios. To address this need, this paper combines two essential methodologies - scenario-based testing procedures and scoring systems - to systematically evaluate the behavioral competence of AVs. In this study, we conduct comprehensive testing across diverse scenarios within a simulator environment following Mcity AV Driver Licensing Test procedure. These scenarios span several common real-world driving situations, including BV Cut-in, BV Lane Departure into VUT Path from Opposite Direction, BV Left Turn Across VUT Path, and BV Right Turn into VUT Path scenarios.
Technical Paper

Gasoline Simulated Distillation Profiles of U.S. Market Gasoline and Impacts on Vehicle Particulate Emissions

2023-10-31
2023-01-1632
A gasoline’s distillation profile is directly related to its hydrocarbon composition and the volatility (boiling points) of those hydrocarbons. Generally, the volatility profiles of U.S. market fuels are characterized using a very simple, low theoretical plate distillation separation, detailed in the ASTM D86 test method. Because of the physical chemistry properties of some compounds in gasoline, this simple still or retort distillation has some limitations: separating azeotropes, isomers, and heavier hydrocarbons. Chemists generally rely on chromatographic separations when more detailed and precise results are needed. High-boiling aromatic compounds are the primary source of particulate emissions from spark ignited (SI), internal combustion engines (ICE), hence a detailed understanding and high-resolution separation of these heavy compounds is needed.
Technical Paper

An In-Cylinder Imaging Study of Pre-chamber Spark-Plug Flame Development in a Single-Cylinder Direct-Injection Spark-Ignition Engine

2023-04-11
2023-01-0254
Prior work in the literature have shown that pre-chamber spark plug technologies can provide remarkable improvements in engine performance. In this work, three passively fueled pre-chamber spark plugs with different pre-chamber geometries were investigated using in-cylinder high-speed imaging of spectral emission in the visible wavelength region in a single-cylinder direct-injection spark-ignition gasoline engine. The effects of the pre-chamber spark plugs on flame development were analyzed by comparing the flame progress between the pre-chamber spark plugs and with the results from a conventional spark plug. The engine was operated at fixed conditions (relevant to federal test procedures) with a constant speed of 1500 revolutions per minute with a coolant temperature of 90 oC and stoichiometric fuel-to-air ratio. The in-cylinder images were captured with a color high-speed camera through an optical insert in the piston crown.
Technical Paper

Effect of North American Certification Test Fuels on Emissions from On-Road Motorcycles

2021-09-21
2021-01-1225
Chassis dynamometer tests were conducted on three Class III on-highway motorcycles produced for the North American market and equipped with advanced emission control technologies in order to inform emissions inventories and compare the impacts of existing Tier 2 (E0) fuel with more market representative Tier 3 and LEV III certification fuels with 10% ethanol. For this study, the motorcycles were tested over the US Federal Test Procedure (FTP) and the World Motorcycle Test Cycle (WMTC) certification test cycles as well as a sample of real-world motorcycle driving informally referred to as the Real World Driving Cycle (RWDC). The primary interest was to understand the emissions changes of the selected motorcycles with the use of certification fuels containing 10% ethanol compared to 0% ethanol over the three test cycles.
Technical Paper

Correlation between Sensor Performance, Autonomy Performance and Fuel-Efficiency in Semi-Truck Platoons

2021-04-06
2021-01-0064
Semi-trucks, specifically class-8 trucks, have recently become a platform of interest for autonomy systems. Platooning involves multiple trucks following each other in close proximity, with only the lead truck being manually driven and the rest being controlled autonomously. This approach to semi-truck autonomy is easily integrated on existing platforms, reduces delivery times, and reduces greenhouse gas emissions via fuel economy benefits. Level 1 SAE fuel studies were performed on class-8 trucks operating with the Auburn Cooperative Adaptive Cruise Control (CACC) system, and fuel savings up to 10-12% were seen. Enabling platooning autonomy required the use of radar, global positioning systems (GPS), and wireless vehicle-to-vehicle (V2V) communication. Poor measurements and state estimates can lead to incorrect or missing positioning data, which can lead to unnecessary dynamics and finally wasted fuel.
Technical Paper

Performance of DSRC V2V Communication Networks in an Autonomous Semi-Truck Platoon Application

2021-04-06
2021-01-0156
Autonomy for multiple trucks to drive in a fixed-headway platoon formation is achieved by adding precision GPS and V2V communications to a conventional adaptive cruise control (ACC) system. The performance of the Cooperative ACC (CACC) system depends heavily on the reliability of the underlying V2V communications network. Using data recorded on precision-instrumented trucks at both ACM and NCAT test tracks, we provide an understanding of various effects on V2V network performance: Occlusions - non-line-of-sight (NLOS) between the Tx and Rx antenna may cause network signal loss. Rain - water droplets in the air may cause network signal degradation. Antenna position - antennas at higher elevation may have less ground clutter to deal with. RF interference - interference may cause network packet loss. GPS outage - outages caused by tree cover, tunnels, etc. may result in degraded performance. Road curvature - curves may affect antenna diversity.
Technical Paper

Benchmarking a 2018 Toyota Camry UB80E Eight-Speed Automatic Transmission

2020-04-14
2020-01-1286
As part of the U.S. Environmental Protection Agency’s (EPA’s) continuing assessment of advanced light-duty automotive technologies in support of regulatory and compliance programs, a 2018 Toyota Camry front wheel drive eight-speed automatic transmission was benchmarked. The benchmarking data were used as inputs to EPA’s Advanced Light-duty Powertrain and Hybrid Analysis (ALPHA) vehicle simulation model to estimate GHG emissions from light-duty vehicles. ALPHA requires both detailed engine fuel consumption maps and transmission torque loss maps. EPA’s National Vehicle and Fuels Emissions Laboratory has developed a streamlined, cost-effective in-house method of transmission testing, capable of gathering a dataset sufficient to characterize transmissions within ALPHA. This testing methodology targets the range of transmission operation observed during vehicle testing over EPA’s city and highway drive cycles.
Technical Paper

Variability in Driving Conditions and its Impact on Energy Consumption of Urban Battery Electric and Hybrid Buses

2020-04-14
2020-01-0598
Growing environmental concerns and stringent vehicle emissions regulations has created an urge in the automotive industry to move towards electrified propulsion systems. Reducing and eliminating the emission from public transportation vehicles plays a major role in contributing towards lowering the emission level. Battery electric buses are regarded as a type of promising green mass transportation as they provide the advantage of less greenhouse gas emissions per passenger. However, the electric bus faces a problem of limited range and is not able to drive throughout the day without being recharged. This research studies a public bus transit system example which servicing the city of Ann Arbor in Michigan and investigates the impact of different electrification levels on the final CO2 reduction. Utilizing models of a conventional diesel, hybrid electric, and battery electric bus, the CO2 emission for each type of transportation bus is estimated.
Technical Paper

Effect of Driving Cycles on Emissions from On-Road Motorcycles

2020-04-14
2020-01-0377
Chassis dynamometer testing was conducted with three on-highway motorcycles produced for the North American market with engine displacements of 296 cc, 749 cc and 1198 cc to better inform criteria pollutant emissions inventories. The motorcycles were tested using US Tier 2 certification fuel over the Federal Test Procedure (FTP), World Motorcycle Test Cycle (WMTC) and a cycle based on a sample of real-world motorcycle driving, informally referred to as the ‘Real World Driving Cycle’ (RWDC). Emissions characterization includes composite, individual test phase and 1Hz cumulative results for various criteria pollutants for each test cycle. Overall, it was found that the higher peak speed rates and peak torque levels observed during the RWDC are more fully represented in the WMTC than the FTP. The use of the WMTC and RWDC cycles generally translated into higher emissions rates compared to the FTP and in particular for nitrogen oxides and carbon monoxide.
Technical Paper

Advanced Bench Test Methodology for Generating Wet Clutch Torque Transfer Functions for Enhanced Drivability Simulations

2019-12-19
2019-01-2340
A wet clutch continues to play a critical role for step-ratio automatic transmissions and finds new utilities in hybrid and electrified propulsion systems. A torque transfer function is often employed in practice for sophisticated clutch slip controls. It provides a simple, yet practical framework to represent clutch torque as a function of actuator force. An accurate transfer function is also increasingly desired in today's vehicle design process to enable upfront assessment of clutch controls through simulations. The most common approach is based on Coulomb's linear friction model, where the coefficients are adaptively identified based on vehicle data. However, it is generally difficult to tune Coulomb's model for hydrodynamic behaviors even if the reference vehicle data are available. It also remains a challenge to produce in-vehicle clutch behaviors on a component test bench to determine realistic transfer function before prototype vehicles are built.
Technical Paper

Design of Experiments for Effects and Interactions during Brake Emissions Testing Using High-Fidelity Computational Fluid Dynamics

2019-09-15
2019-01-2139
The investigation and measurement of particle emissions from foundation brakes require the use of a special adaptation of inertia dynamometer test systems. To have proper measurements for particle mass and particle number, the sampling system needs to minimize transport losses and reduce residence times inside the brake enclosure. Existing models and spreadsheets estimate key transport losses (diffusion, turbophoretic, contractions, gravitational, bends, and sampling isokinetics). A significant limitation of such models is that they cannot assess the turbulent flow and associated particle dynamics inside the brake enclosure; which are anticipated to be important. This paper presents a Design of Experiments (DOE) approach using Computational Fluid Dynamics (CFD) to predict the flow within a dynamometer enclosure under relevant operating conditions. The systematic approach allows the quantification of turbulence intensity, mean velocity profiles, and residence times.
Technical Paper

Real-World Emission Modeling and Validations Using PEMS and GPS Vehicle Data

2019-04-02
2019-01-0757
Portable Emission Measurement Systems (PEMS) are used by the U.S. Environmental Protection Agency (EPA) to measure gaseous and particulate mass emissions from vehicles in normal, in-use, on-the-road operation to support many of its programs, including assessing mobile source emissions compliance, emissions factor assessment for in-use fleet modeling, and collection of in-use vehicle operational data to support vehicle simulation modeling programs. This paper discusses EPA’s use of Global Positioning System (GPS) measured altitude data and electronically logged vehicle speed data to provide real-world road grade data for use as an input into the Gamma Technologies GT-DRIVE+ vehicle model. The GPS measured altitudes and the CAN vehicle speed data were filtered and smoothed to calculate the road grades by using open-source Python code and associated packages.
Journal Article

Sensations Associated with Motion Sickness Response during Passenger Vehicle Operations on a Test Track

2019-04-02
2019-01-0687
Motion sickness in road vehicles may become an increasingly important problem as automation transforms drivers into passengers. The University of Michigan Transportation Research Institute has developed a vehicle-based platform to study motion sickness in passenger vehicles. A test-track study was conducted with 52 participants who reported susceptibility to motion sickness. The participants completed in-vehicle testing on a 20-minute scripted, continuous drive that consisted of a series of frequent 90-degree turns, braking, and lane changes at the U-M Mcity facility. In addition to quantifying their level of motion sickness on a numerical scale, participants were asked to describe in words any motion-sickness-related sensations they experienced.
Journal Article

Representing GHG Reduction Technologies in the Future Fleet with Full Vehicle Simulation

2018-04-03
2018-01-1273
As part of an ongoing assessment of the potential for reducing greenhouse gas (GHG) emissions of light-duty vehicles, the U.S. Environmental Protection Agency (EPA) has implemented an updated methodology for applying the results of full vehicle simulations to the range of vehicles across the entire fleet. The key elements of the updated methodology explored for this article, responsive to stakeholder input on the EPA’s fleet compliance modeling, include (1) greater transparency in the process used to determine technology effectiveness and (2) a more direct incorporation of full vehicle simulation results. This article begins with a summary of the methodology for representing existing technology implementations in the baseline fleet using EPA’s Advanced Light-duty Powertrain and Hybrid Analysis (ALPHA) full vehicle simulation. To characterize future technologies, a full factorial ALPHA simulation of every conventional technology combination to be considered was conducted.
Technical Paper

Simulation of Flow Control Devices in Support of Vehicle Drag Reduction

2018-04-03
2018-01-0713
Flow control devices can enable vehicle drag reduction through the mitigation of separation and by modifying local and global flow features. Passive vortex generators (VG) are an example of a flow control device that can be designed to re-energize weakly-attached boundary layers to prevent or minimize separation regions that can increase drag. Accurate numerical simulation of such devices and their impact on the vehicle aerodynamics is an important step towards enabling automated drag reduction and shape optimization for a wide range of vehicle concepts. This work demonstrates the use of an open-source computational-fluid dynamics (CFD) framework to enable an accurate and robust evaluation of passive vortex generators in support of vehicle drag reduction. Specifically, the backlight separation of the Ahmed body with a 25° slant is used to evaluate different turbulence models including variants of the RANS, DES, and LES formulations.
Technical Paper

Predictive GT-Power Simulation for VNT Matching on a 1.6 L Turbocharged GDI Engine

2018-04-03
2018-01-0161
The thermal efficiency benefits of low-pressure (LP) exhaust gas recirculation (EGR) in spark-ignition engine combustion are well known. One of the greatest barriers facing adoption of LP-EGR for high power-density applications is the challenge of boosting. Variable nozzle turbines (VNTs) have recently been developed for gasoline applications operating at high exhaust gas temperatures (EGTs). The use of a single VNT as a boost device may provide a lower-cost option compared to two-stage boosting systems or 48 V electronic boost devices for some LP-EGR applications. A predictive model was created based on engine testing results from a 1.6 L turbocharged gasoline direct injection (GDI) engine [1]. The model was tuned so that it predicted burn-rates and end-gas knock over an engine operating map with varying speeds, loads, EGR rates and fuel types.
Technical Paper

Characterization of GHG Reduction Technologies in the Existing Fleet

2018-04-03
2018-01-1268
By almost any definition, technology has penetrated the U.S. light-duty vehicle fleet significantly in conjunction with the increased stringency of fuel economy and GHG emissions regulations. The physical presence of advanced technology components provides one indication of the efforts taken to reduce emissions, but that alone does not provide a complete measure of the benefits of a particular technology application. Differences in the design of components, the materials used, the presence of other technologies, and the calibration of controls can impact the performance of technologies in any particular implementation. The effectiveness of a technology for reducing emissions will also be influenced by the extent to which the technologies are applied towards changes in vehicle operating characteristics such as improved acceleration, or customer features that may offset mass reduction from the use of lightweight materials.
Technical Paper

Constructing Engine Maps for Full Vehicle Simulation Modeling

2018-04-03
2018-01-1412
The Environmental Protection Agency (EPA) has collected a variety of engine and vehicle test data to assess the effectiveness of new automotive technologies in meeting greenhouse gas (GHG) and criteria emission standards and to monitor their behavior in real world operation. EPA’s Advanced Light-Duty Powertrain and Hybrid Analysis (ALPHA) tool was created to estimate GHG emissions from vehicles using various combinations of advanced technologies and has been refined using data from testing conducted at EPA’s National Vehicle and Fuel Emissions Laboratory. This paper describes a process for constructing complete engine maps using engine dynamometer and in-vehicle test data for use in ALPHA or any other full vehicle simulation which performs similar analyses. The paper reviews how to use available steady state and transient test data to characterize different operating conditions, and then combine the data to construct a complete engine map suitable for ALPHA model simulation.
Technical Paper

Evaluation of Emerging Technologies on a 1.6 L Turbocharged GDI Engine

2018-04-03
2018-01-1423
Low-pressure loop exhaust gas recirculation (LP- EGR) combined with higher compression ratio, is a technology package that has been a focus of research to increase engine thermal efficiency of downsized, turbocharged gasoline direct injection (GDI) engines. Research shows that the addition of LP-EGR reduces the propensity to knock that is experienced at higher compression ratios [1]. To investigate the interaction and compatibility between increased compression ratio and LP-EGR, a 1.6 L Turbocharged GDI engine was modified to run with LP-EGR at a higher compression ratio (12:1 versus 10.5:1) via a piston change. This paper presents the results of the baseline testing on an engine run with a prototype controller and initially tuned to mimic an original equipment manufacturer (OEM) baseline control strategy running on premium fuel (92.8 anti-knock index).
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