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Knee airbags (KABs) are one countermeasure in newer vehicles that could influence lower extremity (LEX) injury, the most frequently injured body region in frontal crashes. To determine the effect of KABs on LEX injury for drivers in frontal crashes, the analysis examined moderate or greater LEX injury (AIS 2+) in two datasets. Logistic regression considered six main effect factors (KAB deployment, BMI, age, sex, belt status, driver compartment intrusion). Eighty-five cases with KAB deployment from the Crash Injury Research and Engineering Network (CIREN) database were supplemented with 8 cases from the International Center for Automotive Medicine (ICAM) database and compared to 289 CIREN non-KAB cases. All cases evaluated drivers in frontal impacts (11 to 1 o’clock Principal Direction of Force) with known belt use in 2004 and newer model year vehicles. Results of the CIREN/ICAM dataset were compared to analysis of a similar dataset from NASS-CDS (5441 total cases, 418 KAB-deployed).

The NASS-CDS (1998-2008) and CIREN datasets were analyzed to identify factors contributing to abdominal injury in crash environments where belt use and airbag deployment are common. In frontal impacts, the percentage of occupants sustaining abdominal injury is three times higher for unbelted compared to belted front-row adult occupants (p≺0.0001) at both AIS2+ and AIS3+ injury levels. Airbag deployment does not substantially affect the percentage of occupants who sustain abdominal injuries in frontal impacts (p=0.6171), while belt use reduces the percentage of occupants sustaining abdominal injury in both nearside and farside crashes (p≺0.0001). Right-front passengers in right-side impacts have the highest risk (1.91%) of AIS 3+ abdominal injury (p=0.03). The percentage of occupants with AIS 3+ abdominal injuries does not vary with age for frontal, nearside, or farside impacts.

When weakening a skin/foam bilaminate by mechanically scoring the polymer skin on its back surface, where it is bonded to the foam, the weakness of the bilaminate is determined by the depth of the score groove. The deeper the groove, the weaker the bilaminate. But also, the deeper the groove, the greater the tendency for read-through. Read-through is seeing on the front surface the location of this groove that was created on the back surface. Scored skins, after mounting flat on a glass plate, were viewed with an optical interferometer. It was found that the topographical feature that constituted read-through was a valley. A Silly Putty model was used to better understand the strains induced by mechanical scoring and this understanding was used to identify factors affecting read-through. Blade thickness and the ultimate elongation of the skin material were identified as factors. This work is applicable to certain types of passenger-side seamless airbag systems, for example.

This paper describes a three part analysis to characterize the interaction between the female upper extremity and a helicopter cockpit side airbag system and to develop dynamic hyperextension injury criteria for the female elbow joint. Part I involved a series of 10 experiments with an original Army Black Hawk helicopter side airbag. A 5th percentile female Hybrid III instrumented upper extremity was used to demonstrate side airbag upper extremity loading. Two out of the 10 tests resulted in high elbow bending moments of 128 Nm and 144 Nm. Part II included dynamic hyperextension tests on 24 female cadaver elbow joints. The energy source was a drop tower utilizing a three-point bending configuration to apply elbow bending moments matching the previously conducted side airbag tests. Post-test necropsy showed that 16 of the 24 elbow joint tests resulted in injuries.

Both frontal and side air bags can inflict injuries to the upper extremities in cases where the limb is close to the air bag module at the time of impact. Current dummy limbs show qualitatively correct kinematics under air bag loading, but they lack biofidelity in long bone bending and fracture. Thus, an effective research tool is needed to investigate the injury mechanisms involved in air bag loading and to judge the improvements of new air bag designs. The objective of this study is to create an efficient numerical model that exhibits both correct global kinematics as well as localized tissue deformation and initiation of fracture under various impact conditions. The development of the model includes the creation of a sufficiently accurate finite element mesh, the adaptation of material properties from literature into constitutive models and the definition of kinematic constraints at articular joint locations.

Computer simulations, dummy experiments with a new enhanced upper extremity, and small female cadaver experiments were used to analyze the small female upper extremity response under side air bag loading. After establishing the initial position, three tests were performed with the 5th percentile female hybrid III dummy, and six experiments with small female cadaver subjects. A new 5th percentile female enhanced upper extremity was developed for the dummy experiments that included a two-axis wrist load cell in addition to the existing six-axis load cells in both the forearm and humerus. Forearm pronation was also included in the new dummy upper extremity to increase the biofidelity of the interaction with the handgrip. Instrumentation for both the cadaver and dummy tests included accelerometers and magnetohydrodynamic angular rate sensors on the forearm, humerus, upper and lower spine.

This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.

The air bag has proven effective in reducing fatalities in frontal crashes with estimated decreases ranging from 11% to 30% depending on the size of the vehicle [IIHS-1995, Kahane-1996]. At the same time, some air bag designs have caused fatalities when front-seat passengers have been in close proximity to the deploying air bag [Kleinberger-1997]. The objective of this study was to develop an accurate and repeatable out-of-position test fixture to study the deployment of air bags into out-of-position occupants. Tests were performed with a 5th percentile female Hybrid III dummy and studied air bag loading on the thorax using draft ISO-2 out-of-position (OOP) occupant positioning. Two different interpretations of the ISO-2 positioning were used in this study. The first, termed Nominal ISO-2, placed the chin on the steering wheel with the spine parallel to the steering wheel.

Deployment of an airbag or charging of a tank by an inflator-canister system is a highly dynamic process. Quantification of energy storage, energy flux, work done, flow rates, thermodynamic properties, and energy conservation are essential to describe the deployment process. The concepts of available work and entropy production are presented as useful parameters when evaluating airbag aggressivity from tank test results for different types of inflators. This paper presents a computational methodology to simulate a pyro- and a hybrid-inflator-canister-airbag system to predict the force pattern that could occur on an out-of-position occupant when the airbag deploys. Comparisons with experimental data have been made in all cases where data were available. These include driver-, passenger-, and side-airbag designs.

A numerical model is presented that is capable of isolating and quantifying the heat flux from the gas within the bag to the air bag fabric due to internal surface convection during the inflator discharge period of an air bag deployment. The model is also capable of predicting the volume averaged fabric temperatures during the air bag deployment period. Implementation of the model into an air bag deployment code, namely Inflator Simulation Program (ISP), is presented along with the simulation results for typical inflators. The predicted effect of the heat loss from the bag gas to the fabric on the internal bag gas temperature and pressure and the resulting bulk fabric temperature as a function of fabric parameters and the inflator exit gas properties are presented for both permeable and impermeable air bag fabrics.

This paper evaluates the biofidelity of the Hybrid III 5th percentile female dummy relative to seven small female cadavers tested as out-of-position drivers in static air bag deployment tests. In the out-of-position tests, the chest was positioned against the air bag module in an effort to recreate a worst-case loading environment for the thorax. Two pre-depowered production air bags and a prototype dual-stage air bag were evaluated. Thoracic accelerometers and chestbands were used to compare chest compression, velocity, acceleration, and Viscous Criteria. A statistical comparison of dummy and cadaver results indicate acceptable biofidelity of the Hybrid III dummy with significant differences observed only in the Viscous Criteria.

A model is presented in which distinction is made between the contributions of the different mechanisms of heat transfer to an air bag fabric during deployment. An experimental setup, designed for simulation and recording of the thermal response of permeable and coated (impermeable) air bag fabrics, is described. Comparisons between the experimental results and numerical predictions show fair agreement. The preliminary results show that the model provides a framework in which the interplay between the three convective heat transfer coefficients (two surface and one volumetric) that affect the fabric temperature (and the heat loss from the upstream bag gas) can be examined. Currently the magnitude of these surface convective heat fluxes are being examined experimentally.

The evaluation of the performance of a particular inflator for the design of the entire airbag system is typically carried out by examining the pressure pattern in a standard tank test. This study assesses the adequacy of the tank test as a true measure of the likely performance of the actual inflator-airbag system. Theoretical arguments, numerical experiments, and physical experiments show that the time rate of pressure change may be an appropriate measure to evaluate performance of a specific type of inflator, particularly if variations in the inflator design maintain the same working gas components. However, when evaluating and comparing the dynamic behavior between different types of inflators, the time rate of pressure change provides useful but incomplete information.

Recently there has been a greater awareness of the increased risk of certain injuries associated with air bag deployment, especially the risks to small occupants, often women. These injuries include serious eye and upper extremity injuries and even fatalities. This study investigates the interaction of a deploying air bag with cadaveric upper extremities in a typical driving posture; testing concentrates on female occupants. The goals of this investigation are to determine the risk of upper extremity injury caused by primary contact with a deploying air bag and to elucidate the mechanisms of these upper extremity injuries. Five air bags were used that are representative of a wide range of air bag ‘aggressivities’ in the current automobile fleet. This air bag ‘aggressivity’ was quantified using the response of a dummy forearm under air bag deployment.

The permeability of some airbag fabrics is determined, along with the Ergun coefficient signifying departure from purely viscous flow, from gas flow rates and pressure drop measurements. The dependency of these coefficients on the fabric temperature is also examined. Preliminary results are reported on the transient response of these fabrics to temporal changes in the gas flow rate and temperature. The temperature history is measured and compared with the predictions of some simple models. The models make various assumptions regarding the microscale of the fabrics. The preliminary results show that the very fine microscales do not control the time response of the fabric.

This paper examines an originally designed airbag deployment system for use in static experimental testing. It consists of a pressure vessel and valve arrangement with pneumatic and electric controls. A piston functions like a valve when operated and is activated pneumatically to release the air in the tank. Once released, the air fills the attached airbag. The leading edge velocity can be controlled by the initial pressure in the tank, which can range up to 960 kPa. Three different test configurations were studied, which resulted in leading edge deployment speeds of approximately 20 m/s, 40 m/s, and 60 m/s. In experiments using this system, seven types of airbags were tested that differed in their material, coating, and presence of a tether. Data for each series of tests is provided. High speed video and film were used to record the deployments, and a pressure transducer measured the airbag's internal pressure.

Sixty-three simulated frontal impacts using cadaveric specimens were performed to examine and quantify the performance of various contemporary automotive restraint systems. Test specimens were instrumented with accelerometers and chest bands to characterize their mechanical responses during the impact. The resulting thoracic injury severity was determined using detailed autopsy and was classified using the Abbreviated Injury Scale. The ability of various mechanical parameters and combinations of parameters to assess the observed injury severities was examined and resulted in the observation that belt restraint systems generally had higher injury rates than air bag restraint systems for the same level of mechanical responses. To provide better injury evaluations from observed mechanical parameters without prior knowledge of what restraint system was being used, a dichotomous process was developed.