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The interior layout of passenger cars and light trucks is substantially aided by SAE occupant packaging tools, which include the SAE J941 eyellipse, SAE J287 reach curves, and the seating accommodation model in SAE J4004. Most of these tools were developed based on posture and position data from drivers, although an eyellipse and head contour are available for fixed-seat passenger positions. This paper reviews the current SAE occupant packaging tools and related industry practice in the context of current concepts for highly automated vehicles, considering SAE levels 4 and 5. Concepts that have driver controls for occasional use and vehicles with no driver controls are examined. Gaps in the current knowledge and tools are reviewed to establish priorities for research and development of new standards and recommended practices.

Driver upper-extremity postures and activities were manually coded in 9856 video frames from 165 drivers in 100 vehicles that were instrumented with interior cameras as part of the Connected Vehicle Safety Pilot Model Deployment study. Drivers had left, right, and both hands on the steering wheel in 64%, 46%, and 28%, respectively, of frames in which the hand placements could be determined. The driver’s left elbow was in contact with the door or armrest in 18% of frames, and the driver’s right elbow was contacting the center console armrest in 29% of frames. Men were more likely than women to use both the left and right armrests. Women had approximately the same percentage of armrest use across vehicles, but men’s usage differed widely, suggesting that armrest design may influence whether people of different statures can use the armrests comfortably.