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Technical Paper

Measurement of Hydrogen Jet Equivalence Ratio using Laser Induced Breakdown Spectroscopy

2024-04-09
2024-01-2623
Hydrogen exhibits the notable attribute of lacking carbon dioxide emissions when used in internal combustion engines. Nevertheless, hydrogen has a very low energy density per unit volume, along with large emissions of nitrogen oxides and the potential for backfire. Thus, stratified charge combustion (SCC) is used to reduce nitrogen oxides and increase engine efficiency. Although SCC has the capacity to expand the lean limit, the stability of combustion is influenced by the mixture formation time (MFT), which determines the equivalence ratio. Therefore, quantifying the equivalence ratio under different MFT is critical since it determines combustion characteristics. This study investigates the viability of using a Laser Induced Breakdown Spectroscopy (LIBS) for measuring the jet equivalence ratio. Furthermore, study was conducted to analyze the effect of MFT and the double injection parameter, namely the dwell time and split ratio, on the equivalence ratio.
Technical Paper

Methanol Mixing-Controlled Compression Ignition with Ignition Enhancer for Off-Road Engine Operation

2024-04-09
2024-01-2701
Methanol is one of the most promising fuels for the decarbonization of the off-road and transportation sectors. Although methanol is typically seen as an alternative fuel for spark ignition engines, mixing-controlled compression ignition (MCCI) combustion is typically preferred in most off-road and medium-and heavy-duty applications due to its high reliability, durability and high-efficiency. In this paper, the potential of using ignition enhancers to enable methanol MCCI combustion was investigated. Methanol was blended with 2-ethylhexyl nitrate (EHN) and experiments were performed in a single-cylinder production-like diesel research engine, which has a displacement volume of 0.83 L and compression ratio of 16:1. The effect of EHN has been evaluated with three different levels (3%vol, 5%vol, and 7%vol) under low- and part-load conditions. The injection timing has been swept to find the stable injection window for each EHN level and load.
Technical Paper

Energy Modeling of Deceleration Strategies for Electric Vehicles

2023-04-11
2023-01-0347
Rapid adoption of battery electric vehicles means improving the energy consumption and energy efficiency of these new vehicles is a top priority. One method of accomplishing this is regenerative braking, which converts kinetic energy to electrical energy stored in the battery pack while the vehicle is decelerating. Coasting is an alternative strategy that minimizes energy consumption by decelerating the vehicle using only road load. A battery electric vehicle model is refined to assess regenerative braking, coasting, and other deceleration strategies. A road load model based on public test data calculates tractive effort requirements based on speed and acceleration. Bidirectional Willans lines are the basis of a powertrain model simulating battery energy consumption. Vehicle tractive and powertrain power are modeled backward from prescribed linear velocity curves, and the coasting trajectory is forward modeled given zero tractive power.
Technical Paper

Development and Testing of a Hybrid Vehicle Energy Management Strategy

2023-04-11
2023-01-0552
An energy management strategy for a prototype P4 parallel hybrid Chevrolet Blazer is developed for the EcoCAR Mobility Challenge. The objective of the energy management strategy is to reduce energy consumption while maintaining the drive quality targets of a conventional vehicle. A comprehensive model of the hybrid powertrain and vehicle physics is constructed to aid in the development of the control strategy. To improve fuel efficiency, a Willans line model is developed for the conventional powertrain and used to develop a rule-based torque split strategy. The strategy maximizes high efficiency engine operation while reducing round trip losses. Calibratable parameters for the torque split operating regions allow for battery state of charge management. Torque request and filtering algorithms are also developed to ensure the hybrid powertrain can smoothly and reliably meet driver demand.
Journal Article

Unified Net Willans Line Model for Estimating the Energy Consumption of Battery Electric Vehicles

2023-04-11
2023-01-0348
Due to increased urgency regarding environmental concerns within the transportation industry, sustainable solutions for combating climate change are in high demand. One solution is a widespread transition from internal combustion engine vehicles (ICEVs) to battery electric vehicles (BEVs). To facilitate this transition, reliable energy consumption modeling is desired for providing quick, high-level estimations for a BEV without requiring extensive vehicle and computational resources. Therefore, the goal of this paper is to create a simple, yet reliable vehicle model, that can estimate the energy consumption of most electric vehicles on the market by using parameter normalization techniques. These vehicle parameters include the vehicle test weight and performance to obtain a unified net Willans line to describe the input/output power using a linear relationship.
Journal Article

Understanding Hydrocarbon Emissions to Improve the Performance of Catalyst-Heating Operation in a Medium-Duty Diesel Engine

2023-04-11
2023-01-0262
To cope with regulatory standards, minimizing tailpipe emissions with rapid catalyst light-off during cold-start is critical. This requires catalyst-heating operation with increased exhaust enthalpy, typically by using late post injections for retarded combustion and, therefore, increased exhaust temperature. However, retardability of post injection(s) is constrained by acceptable pollutant emissions such as unburned hydrocarbon (UHC). This study provides further insight into the mechanisms that control the formation of UHC under catalyst-heating operation in a medium-duty diesel engine, and based on the understanding, develops combustion strategies to simultaneously improve exhaust enthalpy and reduce harmful emissions. Experiments were performed with a full boiling-range diesel fuel (cetane number of 45) using an optimized five-injections strategy (2 pilots, 1 main, and 2 posts) as baseline condition.
Technical Paper

Development of a Willans Line Rule-Based Hybrid Energy Management Strategy

2022-03-29
2022-01-0735
The pre-prototype development of a simulated rule-based hybrid energy management strategy for a 2019 Chevrolet Blazer RS converted parallel P4 full hybrid is presented. A vehicle simulation model is developed using component bench data and validated using EPA-reported dynamometer fuel economy test data. A combined Willans line model is proposed for the engine and transmission, with hybrid control rules based on efficiency-derived engine power thresholds. Algorithms are proposed for battery state of charge (SOC) management including engine loading and one pedal strategies, with battery SOC maintained within 20% to 80% safe limits and charge balanced behavior achieved. The simulated rule-based hybrid control strategy for the hybrid vehicle has an energy consumption reduction of 20% for the Hot 505, 3.6% for the HwFET, and 12% for the US06 compared to the stock vehicle.
Technical Paper

Design and Optimization of a P4 mHEV Powertrain

2022-03-29
2022-01-0669
The EcoCAR Mobility Challenge (EMC) is the latest edition of the Advanced Vehicle Technology Competition (AVTC) series sponsored by the US Department of Energy. This competition challenges 11 North American universities to redesign a stock 2019 Chevrolet Blazer into an energy-efficient, SAE level 2-autonomous mild hybrid electric vehicle (mHEV) for use in the Mobility as a Service (MaaS) market. The Mississippi State University (MSU) team designed a P4 electric powertrain with an 85kW (113.99 HP) permanent magnet synchronous machine (PMSM) powered by a custom 5.4 kWh lithium-ion energy storage system. To maximize energy efficiency, Model Based Design concepts were leveraged to optimize the overall gear ratio for the P4 system. To accommodate this optimized ratio in the stock vehicle, a custom offset gearbox was designed that links the PMSM to the rear drive module.
Technical Paper

Evaluating Simulation Driver Model Performance Using Dynamometer Test Criteria

2022-03-29
2022-01-0530
The influence of driver modeling and drive cycle target speed trace modification on vehicle dynamics within energy consumption simulations is studied. EPA dynamometer speed error criteria and the SAE J2951 Drive Quality Evaluation for Chassis Dynamometer Testing standard are applied to simulation outputs as proposed components of simulation validation, providing guidelines for acceptable vehicle speed outputs and allowing comparison of simulation results to reported EPA dynamometer test statistics. The combined effect of driver model tuning and drive cycle interpolation methods is investigated for the UDDS, HwFET and US06 drive cycles, with EPA-specified linearly interpolated speed trace and a PI controller driver as a baseline result.
Journal Article

Willans Line Bidirectional Power Flow Model for Energy Consumption of Electric Vehicles

2022-03-29
2022-01-0531
A new and unique electric vehicle powertrain model based on bidirectional power flow for propel and regenerative brake power capture is developed and applied to production battery electric vehicles. The model is based on a Willans line model to relate power input from the battery and power output to tractive effort, with one set of parameters (marginal efficiency and an offset loss) for the bidirectional power flow through the powertrain. An electric accessory load is included for the propel, brake and idle phases of vehicle operation. In addition, regenerative brake energy capture is limited with a regen fraction (where the balance goes to friction braking), a power limit, and a low-speed cutoff limit. The purpose of the model is to predict energy consumption and range using only tractive effort based on EPA published road load and test mass (test car list data) and vehicle powertrain parameters derived from EPA reported unadjusted UDDS and HWFET energy consumption.
Technical Paper

Understanding How Rain Affects Semantic Segmentation Algorithm Performance

2020-04-14
2020-01-0092
Research interests in autonomous driving have increased significantly in recent years. Several methods are being suggested for performance optimization of autonomous vehicles. However, weather conditions such as rain, snow, and fog may hinder the performance of autonomous algorithms. It is therefore of great importance to study how the performance/efficiency of the underlying scene understanding algorithms vary with such adverse scenarios. Semantic segmentation is one of the most widely used scene-understanding techniques applied to autonomous driving. In this work, we study the performance degradation of several semantic segmentation algorithms caused by rain for off-road driving scenes. Given the limited availability of datasets for real-world off-road driving scenarios that include rain, we utilize two types of synthetic datasets.
Technical Paper

Design of a Mild Hybrid Electric Vehicle with CAVs Capability for the MaaS Market

2020-04-14
2020-01-1437
There is significant potential for connected and autonomous vehicles to impact vehicle efficiency, fuel economy, and emissions, especially for hybrid-electric vehicles. These improvements could have large-scale impact on oil consumption and air-quality if deployed in large Mobility-as-a-Service or ride-sharing fleets. As part of the US Department of Energy's current Advanced Vehicle Technology Competition (AVCT), EcoCAR: The Mobility Challenge, Mississippi State University’s EcoCAR Team is redesigning and doing the development work necessary to convert a conventional gasoline spark-ignited 2019 Chevy Blazer into a hybrid-electric vehicle with SAE Level 2 autonomy. The target consumer segments for this effort are the Mobility-as-a-Service fleet owners, operators and riders. To accomplish this conversion, the MSU team is implementing a P4 mild hybridization strategy that is expected to result in a 30% increase in fuel economy over the stock Blazer.
Journal Article

LiDAR Data Segmentation in Off-Road Environment Using Convolutional Neural Networks (CNN)

2020-04-14
2020-01-0696
Recent developments in the area of autonomous vehicle navigation have emphasized algorithm development for the characterization of LiDAR 3D point-cloud data. The LiDAR sensor data provides a detailed understanding of the environment surrounding the vehicle for safe navigation. However, LiDAR point cloud datasets need point-level labels which require a significant amount of annotation effort. We present a framework which generates simulated labeled point cloud data. The simulated LiDAR data was generated by a physics-based platform, the Mississippi State University Autonomous Vehicle Simulator (MAVS). In this work, we use the simulation framework and labeled LiDAR data to develop and test algorithms for autonomous ground vehicle off-road navigation. The MAVS framework generates 3D point clouds for off-road environments that include trails and trees.
Technical Paper

Theoretical Modeling of the Mechanical Degradation of Polymer Composites due to Moisture/Water Absorption and Damage Progression

2019-03-19
2019-01-1376
The moisture/water absorption and microvoids/cracks progression are two well-understood mechanisms that have significant degradation effects on the mechanical properties/behaviors of the polymer-based composites. To theoretically investigate the effects of above two mechanisms, we develop a simple fiber reinforced polymer composites model by employing the internal state variable (ISV) theory. The water content and the anisotropically distributed damage of the composites are considered as two ISVs (the water content is described by a scalar variable and the damage is defined as a second order tensor) whose histories are governed by two specific physically-based evolution equations. The proposed model can be easily cast into a general theoretical framework to capture more polymer composites behaviors such as viscoelasticity, viscoplasticity and the thermal effect.
Technical Paper

Modeling and Experimentation of GDI-Sized Particulate Filtration and Pressure-Drop Behavior in Uncoated Commercial DPF Substrates

2019-01-15
2019-01-0052
Gasoline Direct Injection (GDI) is known to produce lower concentrations of smaller particulate matter (PM) compared to diesel combustion [1]. The lower concentration results in the absence of soot-cake formation on the filter channel wall and therefore filtration behavior deviates from the expected diesel particulate filter (DPF) performance. Therefore, studies of cake-less filtration regimes for smaller sized particulates is of interest for GDI PM mitigation. This work investigates the filtration efficiency of laboratory-generated particulates, representative of GDI-sized PM, in uncoated, commercial DPF cordierite substrates of varying porosities. Size-dependent particulate concentrations were measured using a Scanning Mobility Particle Sizer (SMPS), both upstream and downstream of the filters. By comparing these measured concentrations, the particle size-dependent filtration efficiency of filter samples was calculated.
Technical Paper

Benchtop Investigation of Filtration Efficiency and Pressure Drop Behavior of Commercial High Porosity Gasoline Particulate Filters

2019-01-15
2019-01-0054
The increasing number of gasoline direct injection (GDI) vehicles on the roads has drawn attention to their particulate matter (PM) emissions, which are greater both in number and mass than port fuel injected (PFI) spark ignition (SI) engines [1]. Regulations have been proposed and implemented to reduce exposure to PM, which has been shown to have negative impacts on both human health and the environment [2, 3]. Currently, the gasoline particulate filter (GPF) is the proposed method of reducing the amount of PM from vehicle exhaust, but modifications to improve the filtration efficiency (FE) and reduce the pressure drop across the filter are yet needed for implementation of this solution in on-road vehicles. This work evaluates the impacts of wall thickness and cell density on filtration efficiency and backpressure using a benchtop filtration system.
Technical Paper

EcoRouting Strategy Using Variable Acceleration Rate Synthesis Methodology

2018-04-16
2018-01-5005
This paper focuses on the analysis of an EcoRouting system with minimum and maximum number of conditional stops. The effect on energy consumption with the presence and absence of road-grade information along a route is also studied. An EcoRouting system has been developed that takes in map information and converts it to a graph of nodes containing route information such as speed limits, stop lights, stop signs and road grade. A variable acceleration rate synthesis methodology is also introduced in this paper that takes into consideration distance, acceleration, cruise speed and jerk rate as inputs to simulate driver behavior on a given route. A simulation study is conducted in the town of Blacksburg, Virginia, USA to analyze the effects of EcoRouting in different driving conditions and to examine the effects of road grade and stop lights on energy consumption.
Technical Paper

Estimation of Vehicle Tire-Road Contact Forces: A Comparison between Artificial Neural Network and Observed Theory Approaches

2018-04-03
2018-01-0562
One of the principal goals of modern vehicle control systems is to ensure passenger safety during dangerous maneuvers. Their effectiveness relies on providing appropriate parameter inputs. Tire-road contact forces are among the most important because they provide helpful information that could be used to mitigate vehicle instabilities. Unfortunately, measuring these forces requires expensive instrumentation and is not suitable for commercial vehicles. Thus, accurately estimating them is a crucial task. In this work, two estimation approaches are compared, an observer method and a neural network learning technique. Both predict the lateral and longitudinal tire-road contact forces. The observer approach takes into account system nonlinearities and estimates the stochastic states by using an extended Kalman filter technique to perform data fusion based on the popular bicycle model.
Technical Paper

Advanced Castings Made Possible Through Additive Manufacturing

2017-03-28
2017-01-1663
Binder jetting of sand molds and cores for metal casting provides a scalable and efficient means of producing metal components with complex geometric features made possible only by Additive Manufacturing. Topology optimization software that can mathematically determine the optimum placement of material for a given set of design requirements has been available for quite some time. However, the optimized designs are often not manufacturable using standard metal casting processes due to undercuts, backdraft and other issues. With the advent of binder-based 3D printing technology, sand molds and cores can be produced to make these optimized designs as metal castings.
Technical Paper

Development of a Particulate Trapping System and Investigation of Effects of Viscosity of the Filter Media Using Experimental and Computational Methods

2017-03-28
2017-01-1320
A cost effective, portable particulate management system was developed, prototyped, and evaluated for further application and commercialization, which could remove and dispose particulate matter suspended in air efficiently and safely. A prototype of the present system was built for experimental assessment and validation. The experimental data showed that the developed particulate management system can effectively clean the air by capturing the particles inside it. Effects of viscosity of filter medium on the performance of the developed system were also discussed. The present system is very flexible, whose size and shape can be scaled and changed to be fit for different applications. Its manufacturing cost is less than $10. Based on the experimental validation results, it was found that the present system can be further developed, commercialized, and applied for a variety of industries.
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