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Technical Paper

Automatic Optimization Method for FSAE Racing Car Aerodynamic Kit Based on the Integration of CAD and CAE

2024-04-09
2024-01-2079
In the process of designing the aerodynamic kit for Formula SAE racing cars, there is a lot of repetitive work and low efficiency in optimizing parameters such as wing angle of attack and chord length. Moreover, the optimization of these parameters in past designs heavily relied on design experience and it's difficult to achieve the optimal solution through theoretical calculations. By establishing a parametric model in CAD software and integrating it with CFD software, we can automatically modify model parameters, run a large number of simulations, and analyze the simulation results using statistical methods. After multiple iterations, we achieve fully automatic parameter optimization and obtain higher negative lift. At the same time, the simulation process is optimized, and simulations are run based on GPUs, resulting in a significant increase in simulation speed compared to the original.
Technical Paper

Research on Liquid Sloshing Model and Braking Dynamics Model of Semi-Trailer Vehicle for Transporting Dangerous Cargo for Driving Automation

2023-12-20
2023-01-7059
The phenomenon of liquid transfer in the liquid tank of the semi-trailer vehicle for transporting dangerous cargo (SVTDC) during braking is analyzed and the relevant mathematical model is established. The braking dynamic model of the SVTDC considering the liquid sloshing in the tank is established, and the model is verified based on the co-simulation method. Based on the typical conditions, the braking deceleration and axle load calculation functions of the model are simulated and analyzed, and the application prospect of the model in the development of driving automation control strategy is discussed.
Technical Paper

Dynamic Simulation and Optimization of Vehicle-Mounted Multifunctional Mechan-Ical Arm

2023-04-11
2023-01-0772
The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.
Technical Paper

Research on Overload Dynamic Identification Based on Vehicle Vertical Characteristics

2023-04-11
2023-01-0773
With the development of highway transportation and automobile industry technology, highway truck overload phenomenon occurs frequently, which poses a danger to road safety and personnel life safety. So it is very important to identify the overload phenomenon. Traditionally, static detection is adopted for overload identification, which has low efficiency. Aiming at this phenomenon, a dynamic overload identification method is proposed. Firstly, the coupled road excitation model of vehicle speed and speed bump is established, and then the 4-DOF vehicle model of half car is established. At the same time, considering that the double input vibration of the front and rear wheels will be coupled when vehicle passes through the speed bump, the model is decoupled. Then, the vertical trajectory of the body in the front axle position is obtained by Carsim software simulation.
Technical Paper

MPC Based Car-Following Control Considering Uphill and Downhill

2023-04-11
2023-01-0691
At present, most of the longitudinal car-following control algorithms based on model predictive control (MPC) do not consider the influence of the presence of the sloping road on the inter-vehicle distance, resulting in poor tracking capability under ramp conditions. In order to reduce the inter-vehicle distance error under ramp conditions and improve the tracking capability of longitudinal car-following control algorithm. The car-following control algorithm based on MPC considering uphill and downhill is proposed. This algorithm is based on the vehicle structure of fuel passenger cars, and adds a slope angle reconstruction module for implementing slope angle measurement and reducing the complexity of slope angle calculation based on the framework of conventional hierarchical control structure.
Technical Paper

Anti-Skid System for Ice-Snow Curve Road Surface Based on Visual Recognition and Vehicle Dynamics

2023-04-11
2023-01-0058
Preventing skidding is essential for studying the safety of driving in curves. However, the adhesion of the vehicle during the driving process on the wet and slippery road will be significantly reduced, resulting in lateral slippage due to the low adhesion coefficient of the road surface, the speed exceeding the turning critical, and the turning radius being too small when passing through the corner. Therefore, to reduce the incidence of traffic accidents of passenger cars driving in curves on rainy and snowy days and achieve the purpose of planning safe driving speed, this paper proposes a curve active safety system based on a deep learning algorithm and vehicle dynamics model. First,we a convolutional neural network (CNN) model is constructed to extract and judge the characteristics of snow and ice adhesion on roads.
Technical Paper

Topology Optimization Design on Cooling-Plate for Lithium-ion Battery Based on Electro-Thermal Model

2023-04-11
2023-01-0506
A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.
Technical Paper

Research on Regenerative Braking Control Strategy of Commercial Vehicles Considering Battery Power Status

2023-04-11
2023-01-0536
Regenerative braking is an effective way to increase the cruising range of vehicles. In commercial vehicles with large vehicle mass, regenerative braking can be maintained in a high-power working state for a long time theoretically because of the large braking torque and long braking time. But in fact, it is often impossible to run at full power because of battery safety problems. In this paper, a control strategy is designed to maintain the maximum power operation of regenerative braking as much as possible. The maximum charging power of the battery is obtained through the battery model, and it is set as the battery limiting parameter. The regenerative braking torque and power are obtained by using the motor model. The eddy current retarder is used to absorb the excess power that the battery can't bear, and the braking torque of the eddy current retarder is calculated. Finally, mechanical braking is used to make up the insufficient braking torque.
Technical Paper

Pressure Drop and Heat Transfer Analysis of Power Battery Liquid Cooling System

2022-12-16
2022-01-7122
The battery liquid cooling system can ensure that the battery works within a suitable temperature range, improve the safety performance of the battery system, and ensure the cruising range. This paper introduces a design scheme of a stamped double-parallel liquid cooling plate. Based on the STAR-CCM+ simulation software, a thermal simulation model of the battery management system is established to analyze the thermal behavior of the battery system and to study the effect of the inlet mass flow rate on the temperature of the top surface of the batteries. At the same time, with the analysis of the proportion of pressure drop of each component in the liquid cooling plate, an optimization of inserted part in the liquid cooling plate is proposed. The numerical analysis results are compared with the experimental results of the pressure drop to improve the effectiveness of the optimization scheme.
Technical Paper

Research on Brake Pad Particle Emissions and Temperature Reduction of a Brake Disc in Air Controlling System

2022-03-29
2022-01-0330
This paper addresses the brake pad particle emission during the braking process of a vehicle in motion. The frictional-constant contact between the disc brake and pads results in an increased temperature and wear of the pads. The emission of brake pad particles into the atmosphere leads to an increase in air pollution and hence becomes hazardous to the human body. In this paper, a wheel brake disc is installed in a ventilation system where the specific air flow is introduced in order to investigate the thermal performance and the emission of particles from the brake pads. A mathematical model using the fundamental parameters of the brake disc and ventilation system is established. The behavior of the heat transfer is studied using computational fluid dynamics (CFD). The particle emission rate from the pads is calculated under the assumption of uniform constant pressure distribution at the contact surface of the brake disc and pad.
Technical Paper

Research on Garbage Recognition of Intelligent Sweeper Vehicle Based on Improved PSPNet Algorithm

2022-03-29
2022-01-0220
The sweeper vehicle plays a very key role in maintaining the urban environment. If the sweeper vehicle can accurately and efficiently identify and classify the ground garbage in the working process, it can greatly improve the working efficiency of the sweeper vehicle and reduce the consumption of manpower. Although the deep learning algorithm based on DUC and PSPNet has high accuracy, the recognition speed is low. ENet is a lightweight network, which greatly improves efficiency, but significantly sacrifices accuracy. This paper presents an improved real-time detection lightweight network based on PSPNet, which takes into account the operation speed and accuracy. The network takes PSPNet as the backbone network, and increases the stride in the convolution process, to reduce the size of the feature map and reduce the amount of calculation.
Technical Paper

Research on the Dual-Motor Coupling Power System Strategy of Electric Sweeping Vehicle

2022-03-29
2022-01-0673
The sweeping vehicle has made a great contribution to the cleaning of urban roads. The traditional electric sweeping vehicle uses the main and auxiliary motors to drive the driving system and the operating system respectively. However, because the sweeper is in a low-speed working condition for a long time, and the drive motor must meet the demand for high power, there exist problems of low motor utilization and high cost. Aiming at this phenomenon, a dual-motor power coupling system based on planetary gears is proposed. First, analyze the driving mode of the dual-motor coupling power system according to the actual working scheme of the sweeper, and match the parameters of the motor based on this. Second, on the premise of meeting the power requirements, analyze and divide the working range of each drive mode based on the principle of minimum energy consumption, and then obtain the best drive mode switching control and speed and torque distribution strategy.
Technical Paper

Analytical Modeling and Multi-Objective Optimization of the Articulated Vehicle Steering System

2022-03-29
2022-01-0879
The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.
Journal Article

Road Adhesion Coefficient Identification Method Based on Vehicle Dynamics Model and Multi-Algorithm Fusion

2022-03-29
2022-01-0908
As an important input parameter of intelligent vehicle active safety technology, road adhesion coefficient is of great significance in autonomous collision avoidance, emergency braking and collision avoidance, and variable adhesion road motion control. Traditional recognition methods based on vehicle dynamics require large data volume and low solution accuracy. This paper proposes an adhesion coefficient recognition method based on Elman neural network and Kalman filter. By establishing a seven-degree-of-freedom vehicle dynamics model, dynamic parameters such as yaw angular velocity, longitudinal velocity, lateral velocity, and angular velocity of each wheel, which are easy to measure and strongly related to the road adhesion coefficient, are analyzed as the input of the neural network model.
Technical Paper

Styling Parameter Optimization of the Type C Recreational Vehicle Air Drag

2021-09-30
2021-01-5094
Recreational vehicles have a lot of potential consumers in China, especially the type C recreational vehicle is popular among consumers due to its advantages, prompting an increase in the production and sales volumes. The type C vehicle usually has a higher air drag than the common commercial vehicles due to its unique appearance. It can be reduced by optimizing the structural parameters, thus the energy consumed by the vehicle can be decreased. The external flow field of a recreational vehicle is analyzed by establishing its computational fluid dynamic (CFD) model. The characteristic of the RV’s external flow field is identified based on the simulation result. The approximation models of the vehicle roof parameters and air drag and vehicle volume are established by the response surface method (RSM). The vehicle roof parameters are optimized by multi-objective particle swarm optimization (MO-PSO).
Technical Paper

Parameter Optimization of Off-Road Vehicle Frame Based on Sensitivity Analysis, Radial Basis Function Neural Network, and Elitist Non-dominated Sorting Genetic Algorithm

2021-08-10
2021-01-5082
The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.
Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

Research on Braking Safety of Parallel Hybrid Electric Buses on Long Downhill Based on Gradient and Speed Change

2021-04-06
2021-01-0973
When driving in mountainous areas, vehicles often encounter long downhill sections. Due to the large mass of bus and the drum brake with poor heat dissipation effect, it is easy for bus to produce braking thermal decay in long downhill section, which makes the vehicle out of control and causes safety accidents. The braking methods of parallel hybrid electric bus include drum braking, engine braking and regenerative braking, whose torque models are established in this paper. The coasting test in Trucksim is used to verify the correctness of the engine braking torque model. Based on coupling braking torque curve with vehicle speed in different gradient, the stable speed is determined and the shift strategy is proposed. The temperature rise model of brake drum is established to analyze the temperature change of brake drum during long downhill. Then, according to the ramp data of G22 freeway, the above models are simulated.
Technical Paper

Prediction of Road Slope Ahead of Vehicles Based on Data Fusion and Data Mining

2021-04-06
2021-01-0910
Heavy commercial vehicle drivers may frequently shift gears when they are running on long and downhill roads in mountainous area. In order to improve driving safety and fuel economy, it is necessary to predict the slope of the road ahead in real time and correct the driver's shift strategy in time. At present, the road slope estimation is mainly based on the real-time estimation of the road slope at the current position of the vehicle based on the vehicle driving information obtained by the sensors, but the road slope of the road section that the vehicle is about to reach has not been predicted. In this paper, based on the road slope information of the road section that the driver has driven through, combined with Geographic Information System (GIS) information and road design standards, the slope of the road section ahead is predicted.
Technical Paper

The Driving Planning of Pure Electric Commercial Vehicles on Curved Slope Road in Mountainous Area Based on Vehicle-Road Collaboration

2021-04-06
2021-01-0174
The mountain roads are curved and complicated, with undulating terrain and large distance between charging stations. Compared with traditional powered vehicles, in addition to safety issues, pure electric vehicles also need to deal with the driving range issue. At present, the relevant researches on automobile driving in mountainous areas mainly focus on the driving safety of traditional fuel oil vehicles when going uphill and downhill, while there are few researches on the driving planning of pure electric commercial vehicles on curved slope road. This paper presents a speed planning method for pure electric commercial vehicles based on vehicle-road collaboration technology. First, establish the vehicle dynamics model, analyze the vehicle dynamics characteristics when passing the downhill curve, calculate the safe speed range of the vehicle when passing the downhill curve, and establish the safe speed model of the downhill curve.
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