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In the racing world, speed is everything, and the Formula Student cars are no different. As one of the key means to improve the speed of the car, lightweight plays an important role in the racing world. The weight reduction of unsprung metal parts can not only improve the driving speed, but also effectively optimize the dynamic of the car, so the lightweight design of unsprung parts has attracted much attention. In the traditional Formula Student racing car, the hub and spoke are two independent parts, they are fixed by four hub bolts or a central locking nut, the material of these fasteners is usually steel, so it brings a lot of weight burden. In order to achieve unsprung lightweight, a new type of wheel part design of Formula Student racing car is proposed in this paper. The hub and spoke are designed as integrated aluminum alloy parts, effectively eliminating the mass of hub bolts or central locking nuts.

Gear vibration and noise evaluation approaches are commonly proposed with a variety of way in a transmission system while complicated and obscured, it is difficult to provide a feasible basis for the gear development of E-drive system.

The technology of active sound generation (ASG) for automobiles is one of the most effective methods to flexibly achieve the sound design that meets the expectations of different user groups, and the active sound synthesis algorithms are crucial for the implementation of ASG. In this paper, the Kaiser window function-based the harmonic synthesis algorithm of automobile sound is proposed to achieve the extraction of the order sounds of target automobile. And, the suitable fitting functions are utilized to construct the mathematical model between the engine speed information and the amplitude of the different order sound. Then, a random phase correction algorithm is proposed to ensure the coherence of the synthesized sounds. Finally, the analysis of simulation results verifies that the established method of the extraction and synthesis of order sound can meet the requirements of target sound quality.

The multi-functional mechanical arm equipped on engineering vehicle can achieve different functions by installing different mechanism devices through the interface at the end of the mechanical arm. It can achieve functions like engineering construction and road rescue. Mechanical arm systems often work in complex environments, which requires good reliability and safety of the boom system. When the mechanical boom is working, the pressure of each luffing cylinder is large, and the contact force and acceleration of each boom are complex, which requires a certain degree of verification and optimization before it can be put into production. In this paper, a virtual prototype of a vehicle mounted hydraulic mechanical arm with four booms is established. Through ADAMS, the dynamic analysis of mechanical arm under multiple working conditions is carried out, the movement parameter changes and the pressure changes of each luffing cylinder are analyzed.

Good heat dissipation of Lithium battery can prevent the battery from shortening its life due to rapid aging or thermal runaway. In this paper, an air-cooled structure of 5 series and 3 parallel battery packs is designed, which combines the advantages of series and parallel air ducts and optimizes the heat dissipation effect and the space ratio of air ducts. First, the heat generation model of NCR18650PF lithium battery is established, and the heat generation rate and time under different discharge rates are calculated. Combined with the working conditions of the battery itself, the necessity of battery pack heat dissipation was found.

In recent years, research on car-like robots has received more attention due to the rapid development of artificial intelligence from diverse disciplines. As essential parts, path planning and lateral path tracking control are the basis for car-like robots to complete automation tasks. Based on the two-degree-of-freedom vehicle dynamic model, this study profoundly analyzes the car-like robots’ path planning and lateral path tracking control. Three objectives: path length, path smoothness, and path safety, are defined and used to construct a multi-objective path planning model. By introducing an adaptive factor, redefining the selection of reference points, and using the cubic spline interpolation for path determination, an improved NGSA-III is proposed, which is mostly adapted in solving the multi-objective path planning problem.

Intelligent sweeper vehicle is gradually applied to human life, in which the accuracy of garbage identification and classification can improve cleaning efficiency and save labor cost. Although Deep Learning has made significant progress in computer vision and the application of semantic network segmentation can improve waste identification rate and classification accuracy. Due to the loss of some spatial information during the convolution process, coupled with the lack of specific datasets for garbage identification, the training of the network and the improvement of recognition and classification accuracy are affected. Based on the Unet algorithm, in this paper we adjust the number of input and output channels in the convolutional layer to improve the speed during the feature extraction part. In addition, manually generated datasets are used to greatly improve the robustness of the model.

A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.

Regenerative braking is an effective way to increase the cruising range of vehicles. In commercial vehicles with large vehicle mass, regenerative braking can be maintained in a high-power working state for a long time theoretically because of the large braking torque and long braking time. But in fact, it is often impossible to run at full power because of battery safety problems. In this paper, a control strategy is designed to maintain the maximum power operation of regenerative braking as much as possible. The maximum charging power of the battery is obtained through the battery model, and it is set as the battery limiting parameter. The regenerative braking torque and power are obtained by using the motor model. The eddy current retarder is used to absorb the excess power that the battery can't bear, and the braking torque of the eddy current retarder is calculated. Finally, mechanical braking is used to make up the insufficient braking torque.

The battery liquid cooling system can ensure that the battery works within a suitable temperature range, improve the safety performance of the battery system, and ensure the cruising range. This paper introduces a design scheme of a stamped double-parallel liquid cooling plate. Based on the STAR-CCM+ simulation software, a thermal simulation model of the battery management system is established to analyze the thermal behavior of the battery system and to study the effect of the inlet mass flow rate on the temperature of the top surface of the batteries. At the same time, with the analysis of the proportion of pressure drop of each component in the liquid cooling plate, an optimization of inserted part in the liquid cooling plate is proposed. The numerical analysis results are compared with the experimental results of the pressure drop to improve the effectiveness of the optimization scheme.

In this paper, a high-efficiency and low-cost lithium-ion battery pack active balance system is designed. It adopts a distributed structure and consists of three parts: auxiliary power module, one-way isolated DC/DC conversion module, and a battery group. The battery single cells in the battery pack are layered and divided into m battery groups in total, and each battery group is composed of n battery single cells. Each battery group is connected to an isolated DC/DC conversion module, and all the conversion modules are connected in parallel with the auxiliary power. Taking the SOC average value of the all-single cells in one battery group as the balancing variable, the auxiliary power is controlled to charge the battery group with the lower SOC average value, so that the difference of the SOC average value of all battery groups is within the set threshold range, so as to realize the active balance of each battery group.

The sweeping vehicle has made a great contribution to the cleaning of urban roads. The traditional electric sweeping vehicle uses the main and auxiliary motors to drive the driving system and the operating system respectively. However, because the sweeper is in a low-speed working condition for a long time, and the drive motor must meet the demand for high power, there exist problems of low motor utilization and high cost. Aiming at this phenomenon, a dual-motor power coupling system based on planetary gears is proposed. First, analyze the driving mode of the dual-motor coupling power system according to the actual working scheme of the sweeper, and match the parameters of the motor based on this. Second, on the premise of meeting the power requirements, analyze and divide the working range of each drive mode based on the principle of minimum energy consumption, and then obtain the best drive mode switching control and speed and torque distribution strategy.

With the rapid development of new energy vehicles, the echelon utilization of retired power battery has become an important factor to promote the healthy development of this industry, while the Remaining Useful Life (RUL), as the key reference factor for the echelon utilization of retired power battery, has attracted the attention and research of many scholars in recent years. At present, most prediction methods are based on off-line data, which cannot process real-time data in time, so it is difficult to realize online prediction of RUL. In order to realize the real-time online monitoring and high-precision calculation of lithium-ion battery RUL, this paper proposes a lithium-ion battery RUL prediction method based on data-driven and multi-model fusion. The one-dimensional Convolutional Neural Network (1D_CNN) is used for fast online feature extraction of one-dimensional battery capacity time series data to mine potential hidden information.

Heat generated by friction between the brake discs and the brake pad causes the disc temperature to rise, which affects the braking performance. This flux generated from the contact surface of the vehicle brake disc not only affects the braking performance but also tends to be wasted and pollutes the environment. However, an accurate system is needed to make efficient use of this generated heat flux, which is usually wasted. Thermoelectric generators (TEGs) are solid-state gadgets utilized in the conversion of heat to electricity. Hence, the aim of this study is to convert the heat flux generated at the disc contact surface into electrical energy by employing a thermoelectric generator. In Addition, the energy harvested energy to power the battery, which in turn charges the temperature monitoring systems. Thermoelectric generators were positioned at different geometrical points of the brake discs to achieve optimal efficiency and energy storage possibilities.

The articulated steering system is widely used in engineering vehicles due to its high mobility and low steering radius. The design parameters have a vital impact on the selection of the steering system assemblies, such as the operation stroke, pressure, and force of the hydraulic cylinders during the steering process, which will affect the system weight. The system energy consumption is also relevant to the geometry parameters. According to the kinetic analysis of the steering system and dynamic analysis of the steering process, the kinetic model of an engineering vehicle steering system is built, and the length and pressure variation of the cylinder is calculated and validated by the field test. The influence of the factors is analyzed based on the established model. To lower the system weight, needed pressure, and force, the multi-objective particle swarm optimization method is initiated to optimize the geometry parameter of the articulated steering system.

According to the requirements of high transmission ratio and high load torque of high-speed electric drive axle planetary gear system, the design and analysis of fine-pitch planetary gear system with small modulus, small pressure angle and high full tooth height of are carried out. In order to improve the bearing capacity of gear and reduce gear meshing noise, the tooth profile modification parameters of gear system are optimized. In this paper, the tooth modification methods are analyzed and the gear train parameters are determined. The influence degree of different tooth modification methods on the transmission performance of the gear train is determined by orthogonal experiment method. The transmission error is reduced, the stress fluctuation is improved, and the gear meshing performance is greatly improved by adopting the appropriate modification scheme, which proves the effectiveness of the tooth modification scheme.

For series hybrid electric vehicles (SHEV), rule-based strategies are realistic and powerful in real-time applications. However, the previous rule-based strategy cannot strike a balance between the best fuel economy and the best battery performance while maintaining the advantages of real-time applications. In order to obtain higher efficiency and reduce battery consumption, we have developed an adaptive hybrid thermostat strategy. On the basis of maintaining the load leveling of the thermostat strategy, the threshold-changing mechanism is added to realize the adaptive adjustment of the engine starting power under different SOC conditions, so as to achieve the goal of prolonging the battery life. In addition, the more fuel-efficient emergency handling rules designed to further reduce comprehensive fuel consumption.

With the increasingly serious global environmental and energy problems, as well as the increasing number of vehicles, pure electric vehicles with its advantages of environmental protection, low noise and renewable energy, become an effective way to alleviate environmental pollution and energy crisis. Due to the current pure electric vehicle power battery technology is not perfect, the range of pure electric vehicle has a great limit. Through the braking energy recovery, the energy can be reused, the energy utilization rate can be improved, and the battery life of pure electric vehicles can be improved. In this paper, a pure electric vehicle is taken as the analysis object, and the whole vehicle analysis model is built. Through the comparative analysis, based on the driver's braking intention and vehicle running state, the braking energy recovery control strategy of double fuzzy control is proposed.

The development of electrification is widely considered to be the key to the transportation industry. In recent years, the number of electric trucks on the road is increasing year by year, so the safety of electric trucks is of great importance. At present, the batteries of electric trucks are mostly arranged on the two sides of the trucks. The protective devices are only the guardrails fixed on the vehicle body, so the protective effect is poor. In view of this situation, this paper designed a battery protection device for electric truck. When the truck is hit in a side collision, the transverse guardrail first generates plastic deformation and absorbs kinetic energy. At this time, the collision force is transmitted to the energy-absorbing box along the moving direction of the side collision vehicle, and the energy-absorbing box is contracted to produce a buffer effect.

As one of the core components of electric vehicle, the performance of power battery is largely determined by thermal management system. Air cooling is difficult to meet the heat dissipation requirements of high-power power batteries. Liquid cooling arrangement is complex and requires high sealing performance. Phase change materials will increase the mass of battery packs. Heat pipes have good heat conduction, temperature equalization performance and light weight, and it is an ideal cooling and heat dissipation technology with efficient cooling fins. In this paper, a thermal management system of power battery based on heat pipe and fin is proposed. The maximum temperature and wall temperature difference of power battery are reduced by heat pipe and fin heat dissipation. The influence of different fin spacing and heights on the thermal management system is studied, and then the fin spacing and height are optimized.