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To prevent braking recession, heavy commercial vehicles are often equipped with fluid auxiliary braking devices, such as hydraulic retarder. Hydraulic retarder can convert the vehicle’s kinetic energy to the fluid heat energy, which can enormously alleviate the main brake’s workload. The traditional hydraulic retarder can provide enough braking torque but has a delay during the braking. In this paper, a new type of magnetorheological fluid (MR fluid) hydraulic retarder is introduced by replacing the traditional fluid with magnetorheological fluid because of its linear braking torque and quick response. By changing the magnetic field intensity, it is easier to control the braking torque than the traditional hydraulic retarder. The rise of magnetorheological fluid temperature during the braking period will reduce the hydraulic retarder’s performance.

Magnetorheological fluid (MRF) is used as the transmission medium of the hydraulic retarder. The rheological properties are regulated by changing the magnetic field to achieve accurate control of the retarder's braking torque. Under the action of the external magnetic field, the flow structure and performance of the MRF retarder will be changed in a short time. The apparent viscosity coefficient increases by several orders of magnitude, the fluidity deteriorates and the heat generated by the brake cannot be transferred through the liquid circulation, which will affect the braking torque of the retarder. Changing the surface area of the stator also has an influence on the braking torque of the retarder and the wall heat dissipation. In this study, the relationship between the braking torque of the MRF retarder and the stator surface area of the retarder was analyzed.

The hydraulic retarder used in commercial vehicles can provide hydraulic damping to generate braking torque, reducing the pressure of the braking system on the slope section and increasing the safety. In this paper, the magnetorheological fluid with fast magnetic field reflection characteristics is used to increase the response speed of the hydraulic retarder, which can effectively reduce the response time of the hydraulic retarder. In this paper, the influence of the change of circumferential magnetic field on the braking torque of the magnetorheological fluid retarder is studied.

Fluid auxiliary braking devices can provide braking torque through hydraulic damping, fluid auxiliary braking devices can also convert vehicular inertia energy into transmission fluid heat energy during the braking, which can effectively alleviate the work pressure of the main brake. Traditional hydraulic auxiliary braking devices use transmission fluids to transmit torque, however, there is a certain lag effect during the braking. The magnetorheological fluid (MR fluid) can also be used to transmit torque because it has the advantages of controlling braking torque linearly and responding fast to the magnetic field changed. The temperature of MR fluid will increase when the vehicle is engaged in continuous braking. MR fluid temperature changes will cause a bad influence on the efficiency stability of auxiliary braking.

In order to ensure driving safety, heavy vehicles are often equipped with hydraulic retarder, which provides sustained, stable braking torque and converts the vehicle kinetic energy into heat taken away by the cooling system when traveling on a long downhill. The conventional hydraulic retarder braking torque is modulated by adjusting the liquid filling rate, which leads to slow response and difficult control. In this paper, a new kind of magnetorheological (MR) fluid hydraulic retarder is designed by replacing the traditional transmission oil with MR fluid and arranging the excitation coils outside the working chamber. The braking torque can be controlled by the fluid viscosity of MR fluid with the variation of magnetic field. Compared with the traditional hydraulic retarder, the system has the advantages of fast response, easy control and high adjustment sensitivity.

For the thin ice on the road in winter, the traditional road deicing vehicle relies on mechanical and chemical methods for melting ice, which is inclined to damage the pavement and has insidious influence on environment. The thermal deicing vehicle has been adopted in recent years. Although the deicing method is available, the deicing efficiency is unacceptable while the energy consumption is huge. The study adopts the new idea of “bottom-to-top” for melting the intersection area between the road surface and the bottom ice layer by the microwave heating firstly and then cleaning them out using high pres. vapor cutting so as to save the cost of energy and enhance the traffic safety. First of all, the mathematical model of the melting process of the intersection of the pavement and the ice layer was established according to the microwave heating characteristics.

Vacuum cleaning vehicle is the necessary equipment for the Municipal Sanitation Department to keep the road surface clean and the dust subsidence system is the heart unit for the proper function of the cleaning vehicle. The reasonable design of this system could increase the load capacity of the vehicle and be convenient for the garbage collecting and dumping. Meanwhile, the engine power could be relatively reduced and the influence on the environment duo to the dusty air in the outlet could be also effectively improved. In the study, the gravity dedusting principle is used firstly for structure design to reduce the flow rate of dust particles inside the lower part of the dust subsidence system. The ruleless collision loss among dust particles is reduced and thereby the fan power is saved. By means of a reasonable separated chamber design and the use of inertia baffle, the sort management for dust particles is developed and the work stress of the export filter is released observably.

In heavy truck driveline system, the components often include clutch, transmission, transfer case, drive shaft, etc. A fluid torque converter could be equipped in front of the transmission in order to improve the starting performance. Meanwhile, a hydraulic retarder could be introduced for auxiliary braking so as to adapt the truck to the brake on long downgrade in mountainous regions. Thus, the driveline heat load would have a notable increase. Both the fluid torque converter and the hydraulic retarder would produce a large quantity of heat, and a special cooling system is needed for adjusting the transmission fluid temperature with which the gains are potentially very large [1]. The heat load for driveline is often calculated based on empirical formula. For the heavy truck, however, if the heat value is underestimated, driveline components would suffer from overheated damage.