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Standard

Laser Wire Stripping Tools, General Understanding
2022-08-26
CURRENT
AIR6894A
This SAE Aerospace Information Report (AIR) describes laser wire stripping technologies and recommendations to strip electrical single conductor wires and shielded cables intended for aerospace applications. These recommendations include: Laser types for wire stripping Laser stripping system configuration Quality assurance Tool qualification Tool inspection User health and safety
Standard

Wire, Electrical, Crosslinked Polyalkene, Crosslinked Alkane-Imide Polymer, Or Polyarlyene Insulated, Copper Or Copper Alloy
2021-12-02
WIP
AS81044C

AS81044 covers single conductor electric wires made as specified in the applicable detail specification with tin-coated, silver-coated, or nickel-coated copper or copper alloy conductors insulated with crosslinked polyalkene, crosslinked alkane imide polymer, or polyarylene. The crosslinked polyalkene, crosslinked alkane-imide polymer, or polyarylene may be used alone or in combination with other insulation materials as specified in the detail specification.

Standard

Impact of High Voltage on Wiring
2021-02-11
CURRENT
AIR7506
This SAE Aerospace Informatino Report (AIR) focuses on how long-term exposure of high voltage below and above wire insulation corona inception voltage (CIV) impacts round wire insulation life. This AIR will be updated when additional data is available.
Standard

Cable, Thermocouple Extension, Shielded and Unshielded
2020-06-02
CURRENT
AS5419B
This SAE Aerospace Standard (AS) covers the requirements for thermocouple extension cable. Manufacturers of primary thermocouple wire in accordance with this specification must be qualified to the similar wire type specified in Table 1.
Standard

Cable, Thermocouple Extension, Shielded and Unshielded
2020-04-11
HISTORICAL
AS5419A
This SAE Aerospace Standard (AS) covers the requirements for thermocouple extension cable. Manufacturers of primary thermocouple wire in accordance with this specification must be qualified to the similar wire type specified in Table 1.
Standard

Investigation of Silver-Plated Conductor Corrosion (Red Plague)
2019-10-02
CURRENT
AIR4487B
This SAE Aerospace Information Report (AIR) shall be limited to information about a specific corrosion mechanism of silver-plated conductors that produces cuprous/cupric oxide deposits (Red Plague). It examines some possible causes and some recommendations to minimize the possibility of its occurrence. It also provides a number of reference documents that describe the corrosion in detail, methods to determine conductor damage, methods to produce the corrosion, and other investigative reports of this phenomena and their conclusions.
Standard

Performance Requirements for Wire, Electric, Insulated Copper or Copper Alloy
2019-09-24
CURRENT
AS4372C
This document covers the requirements for insulated, single-conductor, electric wires with tin-coated, silver-coated, or nickel-coated conductors of copper or copper alloy as specified in an applicable generated performance sheet (see Appendix A for sample). It provides general performance requirements, ratings, and information for various characteristics of insulated wire systems used in aerospace applications. Numerical test requirements, or parameters, were originally developed using either English or metric units. The original, primary, units are shown first with the secondary (converted) units in parentheses. Secondary units are listed for information only and are not to be considered requirements. Wire will be assigned a level of performance for many requirements set forth in this standard. These performance levels, in addition to numerical test results, shall be listed in the applicable performance sheet.
Standard

Wire, Electrical, Crosslinked Polyalkene, Crosslinked Alkane-Imide Polymer, or Polyarylene Insulated, Copper or Copper Alloy
2019-07-08
CURRENT
AS81044B
AS81044 covers single conductor electric wires made as specified in the applicable detail specification with tin-coated, silver-coated, or nickel-coated copper or copper alloy conductors insulated with crosslinked polyalkene, crosslinked alkane-imide polymer, or polyarylene. The crosslinked polyalkene, crosslinked alkane-imide polymer, or polyarylene may be used alone or in combination with other insulation materials as specified in the detail specification.
Standard

Cable, Power, Electrical, Portable General Specification For
2019-06-07
HISTORICAL
AS5756B
This specification covers 600 V heavy duty, portable, power, single and multiconductor, electrical cable for severe flexing service (see detail specifications for voltage limitations). The AS5756 insulation system has been used in aerospace ground power applications using 115/200 V (phase to neutral) at 400 Hz AC. Verification of the suitability of this product for use in other electrical system configurations (600 V, etc.) is the responsibility of the user.
Standard

Insulation Sleeving, Electrical, Heat Shrinkable, General Specification for
2019-04-08
HISTORICAL
AS23053A
This specification establishes the requirements for various types and colors of electrical insulating sleeving that will shrink to a predetermined size upon the application of heat. This specification includes provisions for demonstrating compliance with qualification requirements (see Section 4 and 7.3), in process inspection, and statistical process control inspections (see 4.4). The continuous operating temperature ranges for the sleeving classes covered by this specification are from -112 to +482 °F (-80 to +250 °C). The continuous operating temperature range for each sleeving class is given in the applicable detail specification.
Standard

Verification of New Conductor Alloys for AS29606 Conductors Qualification
2017-11-15
CURRENT
AS6324
AS6324 specifies the requirements for comparative testing of new copper and copper alloy conductors to AS29606 qualified conductors. AS29606 approved conductors are used for the construction of insulated wire defined in SAE Aerospace wire standards (i.e., AS22759, AS81044, etc.). AS6324 defines testing which meets or exceeds the minimum test requirements of AS29606 and AS22759 and its detailed specification sheets.
Standard

Cable, Electric, Filter Line, Radio Frequency Absorptive
2017-11-08
HISTORICAL
AS85485B
This specification covers the requirements for radio frequency absorptive component wires and finished cables which function electrically as distributed low-pass filters. Materials and construction details are specified in the detail specification.
Standard

Insulation Sleeving, Electrical, Heat Shrinkable, General Specification For
2016-10-16
HISTORICAL
AS23053
This specification establishes the requirements for various types and colors of electrical insulating sleeving that will shrink to a predetermined size upon the application of heat. This specification includes provisions for demonstrating compliance with qualification requirements (see Section 4 and 7.3), in process inspection, and statistical process control inspections (see 4.4). The continuous operating temperature ranges for the sleeving classes covered by this specification are from -112 to +482 °F (-80 to +250 °C). The continuous operating temperature range for each sleeving class is given in the applicable detail specification.
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