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Standard

Sealing of Integral Fuel Tanks

2022-07-26
CURRENT
AIR4069D
This SAE Aerospace Information Report (AIR) presents preferred design, assembly, and repair practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the United States Air Force (USAF) sponsored report AFWAL-TR-87-3078, “Aircraft Integral Fuel Tank Design Handbook.”
Standard

Aerospace Standard Test Methods for Aerospace Sealants Two-Component Synthetic Rubber Compounds

2020-03-18
CURRENT
AS5127/1D
This SAE Aerospace Standard (AS) describes test methods to determine the application and performance properties of two-component sealing compounds. It shall be used in conjunction with AS5127 and the applicable material specification. When modifications to these test methods are called out in material specifications, the material specification shall take precedence.
Standard

Sealing of Integral Fuel Tanks

2016-11-23
HISTORICAL
AIR4069C
This SAE Aerospace Information Report (AIR) presents preferred design, assembly, and repair practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice; and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the United States Air Force (USAF) sponsored report, entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078.
Standard

Plastic Disposable Cartridge, Plunger, Nozzles and Cartridge Assembly

2012-11-21
CURRENT
AS4491A
This SAE Standard covers empty cartridges, plungers, cartridge assemblies, and nozzles which are used to package, store, and dispense single or multiple component sealants, adhesives, and other similar materials. This document defines the size, shape, composition, and function of the plastic molded cartridges, plungers, and cartridge assemblies. This document is not intended as a detailed manufacturing document.
Standard

Sealing of Integral Fuel Tanks

2010-01-14
HISTORICAL
AIR4069B
This SAE Aerospace Information Report (AIR) presents preferred practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice; and discusses the most practical and conservative methods for producing a reliable, sealed system. Although this AIR presents practices for sealing of integral fuel tanks, the practices presented within this report are practices that are carried throughout sealing that include both pressure and environmental aircraft sealing. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the Air Force sponsored report, entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078.
Standard

Sealing Compound, Thread and Gasket, Fuel, Oil, and Water Resistant

2009-07-08
CURRENT
AMSS7916B
This specification has been declared “CANCELLED” by the Aerospace Materials Division, SAE, as of July 2009. By this action, this document will remain listed in the Numerical Section of the Index of Aerospace Material Specifications indicating that it has been “CANCELLED”.
Standard

Test Method for Aerospace Firewall Sealant Flame Penetration

2000-09-01
HISTORICAL
AS5127/2
This SAE Aerospace Standard (AS) describes the procedures for the flammability testing of aircraft firewall sealants in accordance with the requirements of FAR Part 25 Sections 25.865, 25.867, 25.1191, and 25.1193. This test method is intended to determine the capability of sealant materials to control the passage of and effects from fire.
Standard

Sealing of Integral Fuel Tanks

1998-05-01
HISTORICAL
AIR4069A
This SAE Aerospace Information Report (AIR) presents preferred practices for sealing of aircraft integral fuel tanks, including rework of applied fuel tank seals. It addresses engineering designs for integral fuel tanks as they are currently found in practice; and this document discusses the most practical and conservative methods for producing a reliable, sealed system. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the Air Force sponsored handbook, entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078. Key objectives of the fuel tank sealing process are to produce a sealing plane that is leak-free and corrosion resistant, especially at fastener locations, at environmental and operational conditions expected for the life of each air vehicle.
Standard

PLASTIC DISPOSABLE CARTRIDGE, PLUNGER, NOZZLES AND CARTRIDGE ASSEMBLY

1991-04-01
HISTORICAL
AS4491
This SAE Standard covers empty cartridges, plungers, cartridge assemblies, and nozzles which are used to package, store, and dispense single or multiple component sealants, adhesives, and other similar materials. This document defines the size, shape, composition, and function of the plastic molded cartridges, plungers, and cartridge assemblies. This document is not intended as a detailed manufacturing document.
Standard

SEALING INTEGRAL FUEL TANKS

1990-10-01
HISTORICAL
AIR4069
This Aerospace Information Report (AIR) presents preferred practices for sealing and repairing integral fuel tanks. It addresses several basic fuel tank designs as they are currently found in practice and discusses the most practical and conservative methods for producing a reliable, sealed system. Design preferences for optimum sealing are not within the scope of this document. Such discussions can be found in the Air Force sponsored handbook entitled Aircraft Integral Fuel Tank Design Handbook, AFWAL-TR-87-3078. The basic goal in sealing an integral fuel tank is to produce a system that is leak-free for the long term under the environmental and operational conditions expected.
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