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High pressure EGR provides NOx emission reduction even at low exhaust temperatures. To maintain a safe EGR system operation over a required lifetime, the EGR cooler fouling must not exceed an allowable level, even if the engine is operated under worst-case conditions. A reliable fouling simulation model represents a valuable tool in the engine development process, which validates operating and calibration strategies regarding fouling tendency, helping to avoid fouling issues in a late development phase close to series production. Long-chained hydrocarbons in the exhaust gas essentially impact the fouling layer formation. Therefore, a simulation model requires reliable input data especially regarding mass flow of long-chained hydrocarbons transported into the cooler. There is a huge number of different hydrocarbon species in the exhaust gas, but their individual concentration typically is very low, close to the detection limit of standard in-situ measurement equipment like GC-MS.

Photogrammetry, camera matching, and model-based image matching are commonly used techniques to analyze photographs and video for accident reconstruction and other forensic applications. Investigators are often tasked with taking measurements from photographs or determining speed from a video. All such calculations are based on fundamental geometric principles governing image projection inside a camera. Most treatments in the literature express the image projection equations in matrix notation rather than closed-form solutions. The purpose of this paper is to present a geometric derivation of the image projection equations in closed form that can be readily applied by a qualified investigator without the need for specialized software. In addition, a simple brute force optimization procedure is described to perform camera matching and model-based image matching. Examples are provided to demonstrate the method.

Accident reconstructionists routinely rely on computer software to perform analyses. While there are a variety of software packages available to accident reconstructionists, many rely on custom spreadsheet-based applications for their analyses. Purchased packages provide an improved interface and the ability to produce sophisticated animations of vehicle motion but can be cost prohibitive. Pycrash is a free, open-source Python-based software package that, in its current state, can perform basic accident reconstruction calculations, automate data analyses, simulate single vehicle motion and, perform impulse-momentum based analyses of vehicle collisions. In this paper, the current capabilities of Pycrash are illustrated and its accuracy is assessed using matching PC-Crash simulations performed using PC-Crash.

A follow-up case study on rollover testing with a single full-size sport utility vehicle (SUV) was conducted under controlled real-world conditions. The purpose of this study was to conduct a well-documented rollover event that could be utilized in evaluating various methods and techniques over the phases associated with rollover accidents. The phases documented and discussed, inherent to rollovers, are: pre-trip, trip, and rolling phases. With recent advances in technology, new devices and techniques have been designed which improve the ability to capture and document the unpredictable dynamic events surrounding vehicle rollovers. One such device is an inertial measurement unit (IMU), which utilizes GPS technology along with integrated sensors to report and record measured dynamic parameters real-time. The data obtained from a RT-4003 IMU device are presented and compared along with previous test data and methodology.

It has been proposed that low speed collisions in which the damage is isolated to the bumper systems can be reconstructed using data from customized quasistatic testing of the bumper systems of the involved vehicles. In this study, 10 quasistatic bumper tests were conducted on 7 vehicle pairs involved in front-to-rear collisions. The data from the quasistatic bumper tests were used to predict peak bumper force, vehicle accelerations, velocity changes, dynamic combined crush, restitution, and crash pulse time for a given impact velocity. These predictions were compared to the results measured by vehicle accelerometers in 12 dynamic crash tests at impact velocities of 2 - 10 mph. The average differences between the predictions using the quasistatic bumper data and the dynamic crash test accelerometer data were within 5% for bumper force, peak acceleration, and velocity change, indicating that the quasistatic bumper testing method had no systematic bias compared to dynamic crash testing.

This is the complete manuscript and replacement for SAE paper 2014-01-0482, which has been retracted due to incomplete content. This paper reports on 76 quasi-static tests conducted to investigate the behavior of road vehicle bumper systems. The tests are a quasi-static replication of real world low speed collisions. The tests represented front to rear impacts between various vehicles. Force and deflection were captured in order to quantify the stiffness characteristics of the bumper-to-bumper system. A specialized test apparatus was constructed to position and load bumper systems into each other. The purpose was to replicate or exceed damage that occurred in actual collisions. The fixture is capable of positioning the bumpers in various orientations and generates forces up to 50 kips. Various bumper-to-bumper alignments were tested including full overlap, lateral offset, and override/underride configurations.

This paper considers an application of reference governor (RG) to automotive diesel aftertreatment temperature control. Recently, regulations on vehicle emissions have become more stringent, and engine hardware and software are expected to be more complicated. It is getting more difficult to guarantee constraints in control systems as well as good control performance. Among model-based control methods that can directly treat constraints, this paper focuses on the RG, which has recently attracted a lot of attention as one method of model prediction-based control. In the RG, references in tracking control are modified based on future prediction so that the predicted outputs in a closed-loop system satisfy the constraints. This paper proposes an online RG algorithm, taking account of the real-time implementation on engine embedded controllers.

Rollover crashes are often difficult to reconstruct in detail because of their chaotic nature. Historically, vehicle speeds in rollover crashes have been calculated using a simple slide-to-stop formula with empirically derived drag factors. Roll rates are typically calculated in an average sense over the entire rollover or a segment of it in which vehicle roll angles are known at various positions. A unified model to describe the translational and rotational vehicle dynamics throughout the rollover sequence is lacking. We propose a pseudo-cylindrical model of a rolling vehicle in which the rotational and translational dynamics are coupled to each other based on the average frictional forces developed during ground contacts. We describe the model as pseudo-cylindrical because vertical motion is ignored but the ground reaction force is not constrained to act directly underneath the center of gravity of the vehicle.

This study investigates the performance of a 3-point restraint system incorporating an inflatable shoulder belt with a nominal 2.5-kN load limiter and a non-inflatable lap belt with a pretensioner (the “Airbelt”). Frontal impacts with PMHS in a rear seat environment are presented and the Airbelt system is contrasted with an earlier 3-point system with inflatable lap and shoulder belts but no load-limiter or pretensioners, which was evaluated with human volunteers in the 1970s but not fully reported in the open literature (the “Inflataband”). Key differences between the systems include downward pelvic motion and torso recline with the Inflataband, while the pelvis moved almost horizontally and the torso pitched forward with the Airbelt. One result of these kinematic differences was an overall more biomechanically favorable restraint loading but greater maximum forward head excursion with the Airbelt.

A dynamic rollover test system (DRoTS) capable of simulating rollover crashes in a laboratory was designed for research use at the University of Virginia. The goal of the current study is to describe the system's capabilities and specifications as well as to explore the limitations of the system's ability to simulate rollover crashes. The test apparatus was designed to permit simulation of a single roof-to-ground interaction of a rollover crash with the potential to be modified for evaluation of pre-roof contact occupant motion. Special considerations were made to permit testing of both dummies and post-mortem human surrogates in both production vehicles and a parametric test buck. DRoTS permits vertical translation, pitch, and roll of the test vehicle while constraining longitudinal and lateral translations and yaw. The study details the ranges of test parameters capable with the DRoTS and evaluates the limitations of the system relative to rollover crash conditions.

The objective of the current study was to provide a comprehensive characterization of human biomechanical response to whole-body, lateral impact. Three approximately 50th-percentile adult male PMHS were subjected to right-side pure lateral impacts at 4.3 ± 0.1 m/s using a rigid wall mounted to a rail-mounted sled. Each subject was positioned on a rigid seat and held stationary by a system of tethers until immediately prior to being impacted by the moving wall with 100 mm pelvic offset. Displacement data were obtained using an optoelectronic stereophotogrammetric system that was used to track the 3D motions of the impacting wall sled; seat sled, and reflective targets secured to the head, spine, extremities, ribcage, and shoulder complex of each subject. Kinematic data were also recorded using 3-axis accelerometer cubes secured to the head, pelvis, and spine at the levels of T1, T6, T11, and L3. Chest deformation in the transverse plane was recorded using a single chestband.

There are exposures of the body to accelerations in the lumbar and thoracic regions on a regular basis with everyday activities and exercises. The purpose of this study was to evaluate the response of the thoracic and lumbar regions in human volunteers subjected to vigorous activities. A total of 181 tests include twenty volunteers subjected to four test scenarios: “plopping” down in a seat, a vertical jump, a vertical drop while in a supine position, and a vertical drop while seated upright in a swing. Each of the latter three activities included three severity levels with drop heights ranging from 25 mm to 900 mm. Volunteers selected represent the anthropometry of the general population including males and females at a wide range of weights (54 to 99 kg), heights (150 to 191 cm), and ages (26 to 58 years old). Instrumentation for each volunteer included tri-axial accelerometers attached to custom-fit mounts that were secured around the lumbar and upper thoracic regions.

This study evaluated the response of restrained post-mortem human subjects (PMHS) in 40 km/h frontal sled tests. Eight male PMHS were restrained on a rigid planar seat by a custom 3-point shoulder and lap belt. A video motion tracking system measured three-dimensional trajectories of multiple skeletal sites on the torso allowing quantification of ribcage deformation. Anterior and superior displacement of the lower ribcage may have contributed to sternal fractures occurring early in the event, at displacement levels below those typically considered injurious, suggesting that fracture risk is not fully described by traditional definitions of chest deformation. The methodology presented here produced novel kinematic data that will be useful in developing biofidelic human models.

No experimental data exist quantifying the force-deformation behavior of the pediatric chest when subjected to non-impact, dynamic loading from a diagonal belt or a distributed loading surface. Kent et al., (2006) previously published juvenile abdominal response data collected using a porcine model. This paper reports on a series of experiments on a 7-year-old pediatric post-mortem human subject (PMHS) undertaken to guide the scaling of existing adult thoracic response data for application to the child and to assess the validity of the porcine abdominal model. The pediatric PMHS exhibited abdominal response similar to the swine, including the degree of rate sensitivity. The upper abdomen of the PMHS was slightly stiffer than the porcine behavior, while the lower abdomen of the PMHS fit within the porcine corridor. Scaling of adult thoracic response data using any of four published techniques did not successfully predict the pediatric behavior.

Rear seat adult occupant protection is receiving increased attention from the automotive safety community. Recent anthropomorphic test device (ATD) studies have suggested that it may be possible to improve kinematics and reduce injuries to rear seat occupants in frontal collisions by incorporating shoulder-belt force-limiting and pretensioning (FL+PT) technologies into rear seat 3-point belt restraints. This study seeks to further investigate the feasibility and potential kinematic benefits of a FL+PT rear seat, 3-point belt restraint system in a series of 48 kmh frontal impact sled tests (20 g, 80 ms sled acceleration pulse) performed with post mortem human surrogates (PMHS). Three PMHS were tested with a 3-point belt restraint with a progressive (two-stage) force limiting and pretensioning retractor in a sled buck representing the rear seat occupant environment of a 2004 mid-sized sedan.

This study presents a detailed comparison of internally and externally measured chest deflections resulting from eight tests conducted on three male post mortem human subjects. A hydraulically driven shoulder belt loaded the anterior thorax under a fixed spine condition while displacement data were obtained via a high-speed 16-camera motion capture system (VICON MX™). Comparison of belt displacement and sternal displacement measured at the bone surface provided a method for quantifying effective change in superficial soft tissue depth at the mid sternum under belt loading. The relationship between the external displacement and the decrease in the effective superficial tissue depth was found to be monotonic and nonlinear. At 65 mm of mid-sternal posterior displacement measured externally, the effective thickness of the superficial tissues and air gap between the belt and the skin had decreased by 14 mm relative to the unloaded state.

This paper describes the injuries generated during dynamic belt loading to a porcine model of the 6-year-old human abdomen, and correlates injury outcomes with measurable parameters. The test fixture produced transverse, dynamic belt loading on the abdomen of 47 immediately post-mortem juvenile swine at two locations (upper/lower), with penetration magnitudes ranging from 23% – 65% of the undeformed abdominal depth, with and without muscle tensing, and over a belt penetration rate range of 2.9 m/s – 7.8 m/s. All thoracoabdominal injuries were documented in detail and then coded according to the Abbreviated Injury Scale (AIS). Observed injuries ranged from AIS 1 to AIS 4. The injury distribution matched well the pattern of injuries observed in a large sample of children exposed to seatbelt loading in the field, with most of the injuries in the lower abdomen.

Very little experimental research has focused on the kinematics, dynamics, and injuries of rear-seated occupants. This study seeks to develop a baseline response for rear-seated post mortem human surrogates (PMHS) in frontal crashes. Three PMHS sled tests were performed in a sled buck designed to represent the interior rear-seat compartment of a contemporary midsized sedan. All occupants were positioned in the right-rear passenger seat and subjected to simulated frontal crashes with an impact speed of 48 km/h. The subjects were restrained by a standard, rear seat, 3-point seat belt. The response of each subject was evaluated in terms of whole-body kinematics, dynamics, and injury. All the PMHS experienced excessive forward translation of the pelvis resulting in a backward rotation of the torso at the time of maximum forward excursion.

Traumatic aortic rupture (TAR) accounts for a significant mortality in automobile crashes. A numerical method by means of a mesh-based code coupling is employed to elucidate the injury mechanism of TAR. The aorta is modeled as a single-layered thick wall composed of two families of collagen fibers using an anisotropic strain energy function with consideration of viscoelasticity. A set of constitutive parameters is identified from experimental data of the human aorta, providing strict local convexity. An in vitro aorta model reconstructed from the Visible Human dataset is applied to the pulsatile blood flow to establish the references of mechanical quantities for physiological conditions. A series of simulations is performed using the parameterized impact pulses obtained from frontal sled tests.

The purpose of this study is to determine the loads in the long bones of the lower extremities during vehicle pedestrian impact tests, and to correlate load data with observed kinematics in an effort to understand how stature and vehicle shape influence pedestrian response. In tests with a large sedan and a small multi-purpose vehicle (MPV), four postmortem human surrogates (PMHS) in mid-stance gait were struck laterally at 40 km/h. Prior to the tests, each PMHS was instrumented with four uniaxial strain gages around the mid-shaft cross section of the struck-side (right) tibia and the femora bilaterally. After the tests, the non-fractured bones were harvested and subjected to three-point bending experiments. The effective elastic moduli were determined by relating the applied bending loads with the measured strains using strain gage locations, detailed bone geometry, and elastic beam theory.