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Technical Paper

Simulation Study of Sparked-Spray Induced Combustion at Ultra-Lean Conditions in a GDI Engine

2024-04-09
2024-01-2107
Ultra-lean combustion of GDI engine could achieve higher thermal efficiency and lower NOx emissions, but it also faces challenges such as ignition difficulties and low-speed flame propagation. In this paper, the sparked-spray is proposed as a novel ignition method, which employs the spark to ignite the fuel spray by the cooperative timing control of in-cylinder fuel injection and spark ignition and form a jet flame. Then the jet flame fronts propagate in the ultra-lean premixed mixture in the cylinder. This combustion mode is named Sparked-Spray Induced Combustion (SSIC) in this paper. Based on a 3-cylinder 1.0L GDI engine, a 3D simulation model is established in the CONVERGE to study the effects of ignition strategy, compression ratio, and injection timing on SSIC with a global equivalence ratio of 0.50. The results show it is easier to form the jet flame when sparking at the spray front because the fuel has better atomization and lower turbulent kinetic energy at the spray front.
Technical Paper

Combustion and HC&PN Emission Characteristics at First Cycle Starting of Gasoline Engine under Lean Burn Based on Active Pre-Chamber

2024-04-09
2024-01-2108
As a novel ignition technology, pre-chamber ignition can enhance ignition energy, promote flame propagation, and augment turbulence. However, this technology undoubtedly faces challenges, particularly in the context of emission regulations. Of this study, the transient characteristics of combustion and emissions in a hybrid electric vehicle (HEV) gasoline engine with active pre-chamber ignition (PCI) under the first combustion cycle of quick start are focused. The results demonstrate that the PCI engine is available on the first cycle for lean combustion, such as lambda 1.6 to 2.0, and exhibit particle number (PN) below 7×107 N/mL at the first cycle. These particles are predominantly composed of nucleation mode (NM, <50 nm) particles, with minimal accumulation mode (AM, >50 nm) particles.
Technical Paper

Efficiency Enhancement and Lean Combustion Performance Improvement by Argon Power Cycle in a Methane Direct Injection Engine

2023-10-31
2023-01-1618
Argon Power Cycle (APC) is an innovative future potential power system for high efficiency and zero emissions, which employs an Ar-O2 mixture rather than air as the working substance. However, APC hydrogen engines face the challenge of knock suppression. Compared to hydrogen, methane has a better anti-knock capacity and thus is an excellent potential fuel for APC engines. In previous studies, the methane is injected into the intake port. Nevertheless, for lean combustion, the stratified in-cylinder mixture formed by methane direct injection has superior combustion performances. Therefore, based on a methane direct injection engine at compression ratio = 9.6 and 1000 r/min, this study experimentally investigates the effects of replacing air by an Ar-O2 mixture (79%Ar+21%O2) on thermal efficiencies, loads, and other combustion characteristics under different excess oxygen ratios. Meanwhile, the influences of varying the methane injection timing are studied.
Technical Paper

NOx Emission Characteristics of Active Pre-Chamber Jet Ignition Engine with Ammonia Hydrogen Blending Fuel

2023-10-31
2023-01-1629
Ammonia is employed as the carbon-free fuel in the future engine, which is consistent with the requirements of the current national dual-carbon policy. However, the great amount of NOx and unburned NH3/H2 in the exhaust emissions is produced from combustion of ammonia and is one kind of the most strictly controlled pollutants in the emission regulation. This paper aims to investigate the NOx and unburned NH3/H2 generative process and emission characteristics by CFD simulation during the engine combustion. The results show that the unburned ammonia and hydrogen emissions increase with an increase of equivalence ratio and hydrogen blending ratio. In contrast, the emission concentrations of NOx, NO, and NO2 decrease with the increasing of equivalence ratio, but increase with hydrogen blending ratio rising. The emission concentration of N2O is highly sensitive to the O/H group and temperature, and it is precisely opposite to that of NO and NO2.
Technical Paper

Numerical Investigations on Formation Process of N2O in Ammonia/Hydrogen Fueled Pre-Chamber Jet Ignition Engine

2023-10-30
2023-01-7023
Ammonia is used as the carbon-free fuel in the engine, which is consistent with the requirements of the current national dual-carbon policy. However, the great amount of NOx in the exhaust emissions is produced after combustion of ammonia and is one kind of the most tightly controlled pollutants in the emission regulation. Nitrous Oxide (N2O) is a greenhouse gas with a very strong greenhouse effect, so that the N2O emissions needs to be paid close attention. In this paper, the CFD simulation of the N2O formation and emission characteristics during combustion is carried in the ammonia/hydrogen fueled pre-chamber jet ignition engine.
Technical Paper

Knock Inhibition in Hydrogen Fueled Argon Power Cycle Engine with a Higher Compression Ratio by Water Direct Injection at Late Exhaust Stroke

2023-04-11
2023-01-0227
Hydrogen-fueled Argon Power Cycle engine is a novel concept for high efficiency and zero emissions, which replaces air with argon/oxygen mixtures as working fluid. However, one major challenge is severe knock caused by elevated in-cylinder temperature resulting from high specific heat ratio of Argon. A typical knock-limited compression ratio is around 5.5:1, which limits the thermal efficiency of Argon Power Cycle engines. In this article, preliminary experimental research on the effect of water direct injection at late exhaust stroke is presented at 1000 r/min with IMEP ranging from 0.3~0.6 MPa. Results show that, with temperature-reducing effect of water evaporation, knock is greatly inhibited and the engine can run normally at a higher compression ratio of 9.6:1. Water injected at the exhaust stroke minimizes its reducing effect on the specific heat ratio of the working fluid during the compression and expansion strokes.
Technical Paper

Active Plasma Probing for Lean Burn Flame Detection

2023-04-11
2023-01-0293
Combustion diagnostics of highly diluted mixtures are essential for the estimation of the combustion quality, and control of combustion timing in advanced combustion systems. In this paper, a novel fast response flame detection technique based on active plasma is introduced and investigated. Different from the conventional ion current sensing used in internal combustion engines, a separate electrode gap is used in the detecting probing. Further, the detecting voltage across the electrode gap is modulated actively using a multi-coil system to be slightly below the breakdown threshold before flame arrival. Once the flame front arrives at the probe, the ions on the flame front tend to decrease the breakdown voltage threshold and trigger a breakdown event. Simultaneous electrical and optical measurements are employed to investigate the flame detecting efficacy via active plasma probing under both quiescent and flow conditions.
Technical Paper

Numerical Study on Flammability Limit and Performance of Compression-Ignition Argon Power Cycle Engine with Fuel of Hydrogen

2021-04-06
2021-01-0391
The argon power cycle engine, which uses hydrogen as fuel, oxygen as oxidant, and argon other than nitrogen as the working fluid, is considered as a novel concept of zero-emission and high-efficiency system. Due to the extremely high in-cylinder temperature caused by the lower specific heat capacity of argon, the compression ratio of spark-ignition argon power cycle engine is limited by preignition or super-knock. Compression-ignition with direct-injection is one of the potential methods to overcome this challenge. Therefore, a detailed flammability limit of H2 under Ar-O2 atmosphere is essential for better understanding of stable autoignition in compression-ignition argon power cycle engines.
Technical Paper

Optimization of Speed Fluctuation of Internal Combustion Engine Range Extender by a Dual Closed-Loop Control Strategy

2021-04-06
2021-01-0782
With the increasing concern on environmental pollution and CO2 emission all over the world, range-extended electrical vehicle (REEV) has gradually got more attention because it could avoid the mileage anxiety of the battery electrical vehicles (BEV) and get high energy efficiency. Nevertheless, NVH performance of internal combustion engine range extender (ICRE) is a critical problem that affects the driving experiences for REEV. In this paper, a two-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially mounted to run as an ICRE. The ICRE control system was established based on Compact RIO hardware and LabVIEW, who has the functions of the intake throttle PID closed-loop control, autonomous ICRE operation control, and speed PID closed-loop control. In this paper, the gasoline engine was first driven to the idle condition by PMSM in speed-control mode.
Technical Paper

In Cycle Pre-Ignition Diagnosis and Super-Knock Suppression by Employing Ion Current in a GDI Boosted Engine

2020-04-14
2020-01-1148
In this paper, a low-speed pre-ignition (LSPI) diagnostic strategy is designed based on the ion current signal. Novel diagnostic and re-injection strategies are proposed to suppress super-knock induced by pre-ignition within the detected combustion cycle. A parallel controller system that integrates a regular engine control unit (ECU) and CompactRIO (cRIO) from National Instruments (NI) is employed. Based on this system, the diagnostic and suppression strategy can be implemented without any adaptions to the regular ECU. Experiments are conducted on a 1.5-liter four-cylinder, turbocharged, direct-injected gasoline engine. The experimental results show two kinds of pre-ignition, one occurs spontaneously, and the other is induced by carbon deposits. Carbon deposits on the spark plug can strongly interfere with the ion current signal. By applying the ion current signal, approximately 14.3% of spontaneous and 90% of carbon induced pre-ignition cycles can be detected.
Technical Paper

Characteristics of Auto-Ignition for Lubricants and Lubricant/Gasoline Based on an Innovative Single Droplet Test System

2020-04-14
2020-01-1428
Due to the advantages of low weight, low emissions and good fuel economy, downsized turbocharged gasoline direct injection (GDI) engines are widely-applied nowadays. However, Low-Speed Pre-Ignition (LSPI) phenomenon observed in these engines restricts their improvement of performance. Some researchers have shown that auto-ignition of lubricant in the combustion chamber has a great effect on the LSPI frequency. To study the auto-ignition characteristics of lubricant, an innovative single droplet auto-ignition test system for lubricant and its mixture is designed and developed, with better accuracy and effectiveness. The experiments are carried out by hanging lubricant droplets on the thermocouple node under active thermo-atmosphere provided by a small “Dibble burner”. The auto-ignition process of lubricant droplets is recorded by a high-speed camera.
Technical Paper

Starting Process Control of a 2-Cylinder PFI Gasoline Engine for Range Extender

2020-04-14
2020-01-0315
With the increasing worldwide concern on environmental pollution, battery electrical vehicles (BEV) have attracted a lot attention. However, it still couldn’t satisfy the market requirements because of the low battery power density, high cost and long charging time. The range-extended electrical vehicle (REEV) got more attention because it could avoid the mileage anxiety of the BEVs with lower cost and potentially higher efficiency. When internal combustion engine (ICE) works as the power source of range extender (RE) for REEV, its NVH, emissions in starting process need to be optimized. In this paper, a 2-cylinder PFI gasoline engine and a permanent magnet synchronous motor (PMSM) are coaxially connected. Meanwhile, batteries and load systems were equipped. The RE co-control system was developed based on Compact RIO (Compact Reconfigurable IO), Labview and motor control unit (MCU).
Technical Paper

Numerical Study of Intake Manifold Water Injection on Characteristics of Combustion and Emissions in a Heavy-Duty Natural Gas Engine

2019-04-02
2019-01-0562
The performances of heavy-duty natural gas engines have been limited by combustion temperature and NOx emissions for a long time. Recently, water injection technology has been widely considered as a technical solution in reducing fuel consumption and emissions simultaneously in both gasoline and diesel engines. This paper focuses on the impacts of intake manifold water injection on characteristics of combustion and emissions in a natural gas heavy-duty engine through numerical methods. A computational model was setup and validated with experimental data of pressure traces in a CFD software coupled with detailed chemical kinetics. The simulation was mainly carried out in low-speed and full-load conditions, and knock level was also measured and calculated by maximum amplitude of pressure oscillations (MAPO).
Technical Paper

A Study on the Combustion Characteristics of a Methane Jet Flame in a Pressurized Hot Vitiated Co-flow

2019-01-15
2019-01-0082
This work presents the study of the methane jet flame in a pressurized vitiated co-flow burner (PVCB). The lift-off length and the stabilization of the methane jet flame under different environment pressures, co-flow temperatures, co-flow rates and jet velocities have been studied, and a chemical numerical simulation based on Gri-mech 3.0 was analyzed as well. The results could provide theoretical supports for the research of natural gas engine combustion stabilization control to increase its thermal efficiency. The experimental results show that the lift-off length decreases obviously (104.22mm to76.14mm) with the increase of the environment pressure (1to1.5bar, 1073K) and temperature (119.34mm to 43.74mm from 1058K to 1118K, 1bar), meanwhile, it also increases with the increment of the co-flow rate and jet velocity.
Technical Paper

Simulation of Intake Manifold Water Injection in a Heavy Duty Natural Gas Engine for Performance and Emissions Enhancement

2018-09-10
2018-01-1653
The present work discusses the effects of intake manifold water injection in a six-cylinder heavy duty natural gas (NG) engine through one-dimensional simulation. The numerical study was carried out based on GT-Power under different engine working conditions. The established simulation model was firstly calibrated in detail through the whole engine speed sweep under full load conditions before the model of intake manifold water injector was involved, and the calibration was based on experimental data. The intake manifold water injection mass was controlled through adjustment of intake water/gas (water/natural gas) ratio, a water/gas ratio swept from 0 to 4 was selected to investigate the effects of intake manifold water injection on engine performance and emissions characteristics. On the other hand, the enhancement potential of intake manifold water injection in heavy duty NG engine under lean and stoichiometric condition was also investigated by the alteration of air-fuel ratio.
Journal Article

Simulation Study of Water Injection Strategy in Improving Cycle Efficiency Based on a Novel Compression Ignition Oxy-Fuel Combustion Engine

2018-04-03
2018-01-0894
The present work discusses a novel oxy-fuel combustion cycle utilized in compression ignition internal combustion engine. The most prominent feature of this cycle is that the air intake is replaced by oxygen; therefore nitric oxide (NOX) emission is eliminated. The enrichment of oxygen leads to higher flame speed and mass fraction consumption rate; on the other hand, the high concentration of oxygen presented during combustion will result in intense pressure rise rate which may cause severe damage to engine hardware. As water injection is already utilized in gasoline engine to control knocking, the utilization of water injection in optimizing oxy-fuel combustion process has been tested in this study. To understand the relationship between water injection strategy and cycle efficiency, computational fluid dynamics (CFD) simulations were carried out. The model was carefully calibrated with the experimental results; the errors were controlled within 3%.
Technical Paper

Cyclic Variations of Argon Power Cycle Engine with Fuel of Hydrogen

2017-10-08
2017-01-2409
The work of this paper aimed at investigating the cyclic variations of argon power cycle engine with fuel of hydrogen at lean burn operating conditions. The engine had been modified based on a 0.402 L, single-cylinder diesel engine into spark ignition engine with a port fuel injection system. The influencing factors on the cyclic variations, such as ignition timing, engine speed and compression ratio, were tested in this study. In all tests, the throttle opened at 0%, and the excess oxygen coefficient was maintained at 2.3. The results showed that as the ignition timing retards, CoVPmax and CoV(dp/dφ)max of argon power cycle engine increased, while CoVIMEP decreased firstly and increased afterward. And there is an ignition timing to make the lowest CoVIMEP, which is not consistent with MBT.
Journal Article

Study of the Combustion Characteristics of a HCCI Engine Coupled with Oxy-Fuel Combustion Mode

2017-03-28
2017-01-0649
The present work proposed to implement oxy-fuel combustion mode into a homogeneous charge compression ignition engine to reduce complexity in engine emissions after-treatment and lower carbon dioxide emission. The combination of oxy-fuel combustion mode with homogeneous charge compression ignition engine can be further optimized by the utilization of direct high temperature and pressure water injection to improve cycle performance. A retrofitted conventional diesel engine coupled with port fuel injection and direct water injection is utilized in this study. A self-designed oxygen and carbon dioxide mixture intake system with flexible oxygen fraction adjustment ability is implemented in the test bench to simulate the adoption of exhaust gas recirculation. Water injection system is directly installed in the combustion chamber with a modified high speed solenoid diesel injector.
Technical Paper

Numerical Simulation and Optimization of the Underhood Fluid Field and Cooling Performance for Heavy Duty Commercial Vehicle under Different Driving Conditions

2015-09-29
2015-01-2902
As the commercial vehicle increases staggeringly in China, environmental pollution and excessively fuel consumption can't be neglected anymore. Vehicle thermal management has been adopted by many vehicle manufactures as an ideal alternative to reduce fuel consumption and exhaust emission by its cost-efficient and effective merit. In addition, the components in heavy duty commercial vehicle engine hood may suffer overheat harm. Hence investigating the thermal characteristics in engine hood can be an effective way to identify and dismiss the potential overheat harm. In terms of this, the paper has adopted CFD simulation method to obtain the comprehensive thermal flow field characteristics of engine hood in a heavy commercial vehicle. Then by analyzing the thermal flow field in engine hood, concerning optimization strategies were put forward to improve the thermal environment.
Technical Paper

A Study on Combustion and Emission Characteristics of GDI Engine for HEV at Quick Start

2014-10-13
2014-01-2709
Gasoline Direct Injection (GDI) engines have attracted interest as automotive power-plants because of their potential advantages in down-sizing, fuel efficiency and in emissions reduction. However, GDI engines suffer from elevated unburned hydrocarbon (HC) emissions during start up process, which are sometimes worsened by misfires and partial burns. Moreover, as the engine is cranked to idle speed quickly in HEVs (Hybrid Electric Vehicle), the transients of quick starts are more dramatically than that in traditional vehicle, which challenge the optimization of combustion and emissions. In this study, test bench had been set up to investigate the GDI engine performances for ISG (Integrated Starter and Generator) HEVs during start up process. Based on the test system, cycle-controlled of the fuel injection mass, fuel injection timing and ignition timing can be obtained, as well as the cycle-resolved measurement of the HC concentrations and NO emissions.
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