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Technical Paper

Emission Control on a Dual Model Hybrid Passenger Car to Meet China 6 Legislation

2024-04-09
2024-01-2444
With the increasing number of hybrid vehicles in the Chinese market, research on aftertreatment systems for hybrid vehicles has become very popular. China has currently implemented national on-road China 6 regulations for emission control of all gasoline and diesel vehicles, including hybrid ones. So far, there are few papers on the optimization of aftertreatment for hybrid gasoline vehicles. Due to the introduction of electric motors in hybrid vehicles, the engine starts frequently and leads to inconsistent stability of engine operating conditions and brings the challenge to emission control of engine exhaust. This article selects a highly popular hybrid gasoline vehicle in China for research, which is a dual-mode hybrid (DM hybrid) passenger car. There is an obvious correlation between the emissions between the driving pattern and the hybrid strategy.
Technical Paper

Analysis of Packaging Impact on Emission Catalyst Design

2014-04-01
2014-01-1560
Diesel emission aftertreatment system is usually designed to meet stringent packaging constraints, rendering a difficult situation to achieve perfect flow distribution inside the catalytic unit. The non-uniform flow pattern leads to a mal-distribution of flow velocity, temperature, and gas species in catalyst unit. Some catalysts are exposed to harsh working environment, while the rest catalysts are underutilized. This lowers the efficiency of overall catalyst unit and thus requires an oversized system to meet emission requirements. The flow mal-distribution also accelerates the uneven catalyst degradation, lowering the system durability. Hence, a quantitative description of packaging impact on catalyst performance is critical to assess the system efficiency and durability. In the present work, a mapping method is developed to combine catalyst performance with computational fluid dynamics (CFD) simulation.
Technical Paper

Simulation of a Heavy Duty Diesel Engine Fueled with Soybean Biodiesel Blends in Low Temperature Combustion

2013-04-08
2013-01-1100
Low temperature combustion (LTC) may allow simultaneous reduction of nitrogen oxides (NOx) and soot with acceptable compromise in the efficiency of a diesel engine. Recently oxygenate biodiesel fuels were tested to resolve the problem of CO emission at higher exhaust gas recirculation (EGR) rates in LTC operation. In this paper 3-D simulation is performed by KIVA with soybean biodiesel blends of D100 and BD20 for a heavy duty test engine. The oxygen fraction in intake gas is controlled between 7% and 19% to simulate EGR in LTC operation. A surrogate mechanism is constructed by combining the skeletal mechanisms of methyl butanoate (MB) and n-heptane for low and high temperature chemistry. It consists of 76 species and 243 reaction steps with detailed NOx chemistry. The conditional moment closure (CMC) model is employed to address coupling between turbulence and chemistry.
Technical Paper

Direct Visualization of Combustion in an E85-Fueled DISI Engine under Various Operation Conditions

2013-04-08
2013-01-1129
Gasoline-direct-injection (GDI) engines have been adopted increasingly by the automotive industry in the recent years due to their performance, effects on the environment, and customers' demand on advanced technology. However, the knowledge of detailed combustion process in such engines is still not thoroughly analyzed and understood. With optically accessible engines (OAE) and advanced measuring techniques, such as high-speed digital imaging, the in-cylinder combustion process is made available directly to researchers. The present study primarily focuses on the effects of different parameters of engine control on the combustion process, such as fuel types, valve deactivation, ignition timing, spark energy, injection timing, air-fuel ratio, and exhaust gas recirculation. Three engine heads of a 2.0L GDI engine are used with modification to acquire different optical access.
Technical Paper

Parametric Evaluation of Design and Operating Conditions of a Low Temperature Combustion Diesel Engine through 3-D Simulation

2011-04-12
2011-01-0825
A low temperature combustion (LTC) diesel engine has been under investigation for reduction of NOx and soot with acceptable compromise in the efficiency through modification of the combustion process. In this paper computational simulation is performed as a preliminary step for development of an LTC diesel engine for off-highway construction vehicles. Validation is performed for major physical models against measurements in LTC conditions. The conditional moment closure (CMC) is employed to address coupling between chemistry and turbulence in KIVA-CMC. The Kelvin-Helmholtz/Rayleigh-Taylor (KH-RT) model is employed for spray breakup and a skeletal n-heptane mechanism for both low and high temperature chemistry. Parametric evaluation is performed for design and operating conditions including EGR rate and injection timing. Results are obtained for efficiency, IMEP, CO, NOx and PM emissions at intake boost pressures of 1, 2 and 3 bar.
Journal Article

Effects of Fuel Cell Material Properties on Water Management Using CFD Simulation and Neutron Imaging

2010-04-12
2010-01-0934
Effects of fuel cell material properties on water management were numerically investigated using Volume of Fluid (VOF) method in the FLUENT. The results show that the channel surface wettability is an important design variable for both serpentine and interdigitated flow channel configurations. In a serpentine air flow channel, hydrophilic surfaces could benefit the reactant transport to reaction sites by facilitating water transport along channel edges or on channel surfaces; however, the hydrophilic surfaces would also introduce significantly pressure drop as a penalty. For interdigitated air flow channel design, it is observable that liquid water exists only in the outlet channel; it is also observable that water distribution inside GDL is uneven due to the pressure distribution caused by interdigitated structure. An in-situ water measurement method, neutron imaging technique, was used to investigate the water behavior in a PEM fuel cell.
Technical Paper

Effects of B20 Fuel and Catalyst Entrance Section Length on the Performance of UREA SCR in a Light-Duty Diesel Engine

2010-04-12
2010-01-1173
The current study focused on the effects B20 fuel (20% soybean-based biodiesel) and SCR entrance shapes on a light-duty, high-speed, 2.8L common-rail 4-cylinder diesel engine, at different exhaust temperatures. The results indicate that B20 has less deNOX efficiency at low temperature than ULSD, and that N₂O emission need to be characterized as well as NH₃ slip. If a mixer and enough mixing length are used, longer divergence section does not improve the deNOX efficiency significantly under the speed ranges tested.
Technical Paper

Numerical Study of Ultra Low Solidity Airfoil Diffuser in an Automotive Turbocharger Compressor

2009-04-20
2009-01-1470
For the application of advanced clean combustion technologies, such as diesel HCCI/LTC, a compressor with high efficiency over a broad operation range is required to supply a high amount of EGR with minimum pumping loss. A compressor with high pitch of vaneless diffuser would substantially improve the flow range of the compressor, but it is at the cost of compressor efficiency, especially at low mass flow area where most of the city driving cycles resides. In present study, an ultra low solidity compressor vane diffuser was numerically investigated. It is well known that the flow leaving the impeller is highly distorted, unsteady and turbulent, especially at relative low mass flow rate and near the shroud side of the compressor. A conventional vaned diffuser with high stagger angle could help to improve the performance of the compressor at low end. However, adding diffuser vane to a compressor typically restricts the flow range at high end.
Technical Paper

Extended CMC Model for Turbulent Spray Combustion in a Diesel Engine

2008-10-06
2008-01-2411
This study presents an extended Conditional Moment Closure (CMC) model [1] for turbulent spray combustion of a diesel engine. A spatially integrated CMC equation involves multiple flame structures, evaporation source terms for mixture fraction variance and scaled conditional scalar dissipation rates (CSDR) and probability density functions (PDF). An independent transport equation is solved for each flame group with equal mass of sequentially injected and evaporated fuel group. The implementation strategy in KIVA is to determine mean scalar variables instead of mean reaction rates in terms of conditional flame structures and local PDF's. Simulation is performed to test the suggested CMC model for a heavy duty diesel engine with early injection timings. NOx chemistry [2] is combined with skeletal chemistry of n-heptane [3] while soot is modeled by both one equation model [4] and two equation model [5].
Technical Paper

Modeling the Effects of EGR and Injection Pressure on Soot Formation in a High-Speed Direct-Injection (HSDI) Diesel Engine Using a Multi-Step Phenomenological Soot Model

2005-04-11
2005-01-0121
Low-temperature combustion concepts that utilize cooled EGR, early/retarded injection, high swirl ratios, and modest compression ratios have recently received considerable attention. To understand the combustion and, in particular, the soot formation process under these operating conditions, a modeling study was carried out using the KIVA-3V code with an improved phenomenological soot model. This multi-step soot model includes particle inception, surface growth, surface oxidation, and particle coagulation. Additional models include a piston-ring crevice model, the KH/RT spray breakup model, a droplet wall impingement model, a wall heat transfer model, and the RNG k-ε turbulence model. The Shell model was used to simulate the ignition process, and a laminar-and-turbulent characteristic time combustion model was used for the post-ignition combustion process.
Technical Paper

Spectral Analysis and Chemiluminescence Imaging of Hydrogen Addition to HSDI Diesel Combustion Under Conventional and Low-Temperature Conditions

2004-10-25
2004-01-2919
Late-injection low-temperature diesel combustion is found to further reduce NOx and soot simultaneously. The combustion phenomena and detail chemical kinetics are studied with high speed spray/combustion images and time-resolved spectroscopy analysis in a rapid compression machine (RCM) with a small bowl combustion chamber. High swirl and high EGR condition can be achieved in the RCM; variable injection pressure and injection timing is supplied by the high-pressure common-rail fuel injection system. Effect of small amount of premix hydrogen gas on diesel combustion is also studied in the RCM. A hydrogen injector is located in the upstream of air inlet for delivery small amount and premixed hydrogen gas into cylinder just before the compression stroke. The ignition delay is studied both from the pressure curves and the chemiluminescence images.
Technical Paper

New Integrated “O.P.E.R.A.S.” Strategies for Low Emissions in HSDI Diesel Engines

2003-03-03
2003-01-0261
Integrated control strategies for the O.P.E.R.A.S. (Optimization of injection Pressure, EGR ratio, injection Retard or Advance and Swirl ratio) are demonstrated. The strategies are based on an investigation of combustion and emissions in a small bore, high speed, direct injection diesel engine. The engine is equipped with a common rail injection system and is tested under simulated turbocharged engine conditions at two loads and speeds that represent two key operating points in a medium size HEV vehicle. A new phenomenological model is developed for the fuel distribution in the combustion chamber and the fractions that are injected prior to the development of the flame, injected in the flame or deposited on the walls. The investigation covered the effect of the different operating parameters on the fuel distribution, combustion and engine-out emissions.
Technical Paper

Modeling the Effects of EGR and Injection Pressure on Emissions in a High-Speed Direct-Injection Diesel Engine

2001-03-05
2001-01-1004
Experimental data is used in conjunction with multi-dimensional modeling in a modified version of the KIVA-3V code to characterize the emissions behavior of a high-speed, direct-injection diesel engine. Injection pressure and EGR are varied across a range of typical small-bore diesel operating conditions and the resulting soot-NOx tradeoff is analyzed. Good agreement is obtained between experimental and modeling trends; the HSDI engine shows increasing soot and decreasing NOx with higher EGR and lower injection pressure. The model also indicates that most of the NOx is formed in the region where the bulk of the initial heat release first takes place, both for zero and high EGR cases. The mechanism of NOx reduction with high EGR is shown to be primarily through a decrease in thermal NOx formation rate.
Technical Paper

Emissions Trade-Off and Combustion Characteristics of a High-Speed Direct Injection Diesel Engine

2001-03-05
2001-01-0197
The emissions trade-off and combustion characteristics of a high speed, small-bore, direct injection, single cylinder, diesel engine are investigated at three different load conditions. The experiments covered a wide range of parameters including the injection pressure, exhaust gas recirculation (EGR) rate and swirl ratio (Sw). The effects of each parameter on the ignition delay (ID), apparent rate of energy release (ARER), NOx, Bosch smoke unit (BSU), CO and hydrocarbons are investigated. The results show that the NOx emission dropped continuously with the increase in EGR (up to 55%), but with increasing smoke emission in a classical trade-off relationship. The increase in injection pressure generally reduced smoke with NOx penalty; however, the NOx penalty decreased at higher EGR. There also appears to be an increase in the cool flame intensity at the high EGR rates. Applying swirl at high EGR rate and high injection pressure conditions further reduced smoke emissions.
Technical Paper

An Experimental Study of the Flow Structure Inside the Catalytic Converter of a Gasoline Engine

1995-02-01
950784
The flow structure inside the catalytic converter of gasoline engines is very important for consideration of the catalyst light-off condition, converter durability and conversion efficiency. However, the available experimental data under actual engine exhaust conditions are quite limited due to its complicated configuration, critical operating conditions and difficult optical access. Therefore, an experimental study was performed, using laser Doppler velocimetry technique, to measure the velocity distributions inside two production dual-monolith catalytic converters fitted on a firing gasoline engine over several engine operating conditions. This paper reports the normal velocity characteristics measured in a plane 1 mm away from the front surface of first monolith. A small fraction of titanium (IV) isopropoxide was dissolved in gasoline for generating titanium dioxide seeding particles during the engine combustion.
Technical Paper

Predicted Cold Start Emission Reductions Resulting from Exhaust Thermal Energy Conservation to Quicken Catalytic Converter Lightoff

1993-04-01
931087
Catalytic converters are a primary component of an automotive emissions control system used to control exhaust emissions to the low levels required by current regulations. During cold starts, the converter is ineffective until it reaches a lightoff temperature of approximately 3500 C. During this time 50% to 80% of the regulated hydrocarbon and carbon monoxide emissions are emitted from the tailpipe. To reduce these cold start emissions to meet the more stringent emission standards required by the Revised Clean Air Act of 1990 and the more restrictive California emissions standards, the catalytic converter must be heated quickly to lightoff temperature. Conservation of exhaust thermal energy is one of several approaches being studied to quicken lightoff. Much thermal energy is available in the gases leaving the combustion chamber with temperatures exceeding 350°C following engine ignition.
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