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Technical Paper

Sustainable Microalgae-Membrane Photobioreactor (MPBR) System for Onboard Oxygen Production in an Aircraft

2024-06-01
2024-26-0402
The purpose of the Air Generation System is to provide a constant supply of conditioned fresh air to meet the necessary oxygen availability and to prevent carbon dioxide (CO2) concentrations for the occupants in an aircraft. The engine bleed energy or electrical load energy consumed towards this circumstance accounts to be approx. 5% of total fuel burn and in turn, contributes to the global emissions of greenhouse gases. This paper studies the improvement areas of the present conventional system such as fuel burn consumption associated with an aircraft environmental control system (ECS) depending on, the amount of bleed and ram air usage, electric power consumption. Improved systems for propulsion, power generation, sustainability, hybridization, and environmental control can be desirable for an aircraft.
Technical Paper

Core Deflection for Pre-mold with Over-mold Injection Molding in Moldex-3D

2023-05-25
2023-28-1351
Side door latches in an automotive play a major role in occupants’ safety. The latches consist of both retention assembly and actuator assembly. The actuator assembly majorly consists of motor, gear & other components and these are protected through a Plastic Lower case and Housing. The Lower case (over-mold) with the Electrical Component Carrier - ECC (pre-mold) plays an important role in providing electrical power supply to the latch system. Since these parts are manufactured with terminal traces & plastics, upfront mold flow simulations help the product teams to evaluate the short fills, warpage, and other quality aspects in the critical areas of these components. In the part assembly station, the ECC (pre-mold) and the Lower case (over-mold) are connected to the Motor on one side and the Connector on the other. The proper alignment of the pre-mold pins is of great importance and the pre-mold must not be externally visible once the molding is complete.
Technical Paper

Performance Analysis and Economic Feasibility of Fuel Cell Vehicles: A Perspective Review

2020-09-15
2020-01-2256
Automotive industries have been a significant contributor to global warming over the last 30 years. Due to the excessive increase in environmental degradation, research has been conducted extensively in various fields to explore sustainable alternatives to IC engines. Therefore, heavy emphasis is being laid on Battery-run Electric Vehicles (BEVs) and Fuel Cell Electric Vehicles (FCEVs). BEVs are facing their own set of challenges when it comes to production, recharge time, battery capacity and net carbon footprint, among other issues. However, FCEVs offer certain new opportunities for the automobile sector to foray into a sustainable space. This study aims to review the performance of fuel cell vehicles against the parameters of economic feasibility, technological feasibility, energy efficiency. Recent developments in fuel cell research have been discussed.
Technical Paper

Some Experimental Studies on the Use of Tyre Pyrolysis Oil (TPO) in an Agricultural Diesel Engine

2019-04-02
2019-01-0796
Globally, the demand for energy is increasing due to both increase in population and enhancement in the lifestyle of people. Most of the energy demand at present is met from fossil fuels, which are not only exhaustible but also a threat to the environment. Various routes of sustainable energy resources are being explored to address the above-mentioned issues and fuel made from used tyre may be one of the promising options. India is one of the fastest growing economies and every year 10 million new vehicles are registered. Due to poor road conditions, nearly fourfold tyres of this number are dumped as waste. This large stock of dumped tyres are non-biodegradable and creates other problems like a breeding site for mosquitos, or source of pollution in case of accidental fire. In order to cope with the large pile-up of used tyres, pyrolysis of these tyres could be a sustainable route.
Technical Paper

Design and Modelling of Single Cylinder 4 Stroke Gasoline Engine Crankshaft

2019-04-02
2019-01-0767
The crankshaft translates the reciprocatory motion of the piston into rotary motion. A flywheel is generally connected to the crankshaft to reduce the vibrating characteristic of four stroke cycle. Counterweights are added for each reciprocating piston to provide engine balance while operating. Gasoline engines have curtailed compression ratio therefore shorter stoke length as a deduction have higher RPM in comparison to diesel counterpart. A crankshaft is subjected to enormous stresses, potentially equivalent of several tones of force. Failure of the crankshaft is predominantly due to violent vibrations, insufficient lubrication, excessively pressurized cylinder. This research aims to examine the stress subjected to acute points on a crankshaft. Three dimension model of 4 stroke single cylinder engine crankshaft is modeled using SolidWorks v18. End conditions were applied taking into consideration the engine mountings of the crankshaft.
Technical Paper

Effect of Using Exhaust Gas Recirculation (EGR) on the Emission Characteristics of the CI Engine Fuelled by Acetone-Butanol-Ethanol (ABE) Diesel Blends

2019-04-02
2019-01-0748
The power generation, agriculture, and transportation sectors are dominated by diesel engines due to better thermal efficiency and durability. Diesel engines are also a major contributor to the air pollutants such as NOx and particulate matter. Acetone-butanol-ethanol (ABE) is considered a promising alternative fuel as it emits less pollutants compared to conventional fuels. In current work, the ABE used was of the ratio (3:6:1) and four samples were prepared for engine trial ABE (10%90%diesel), ABE (20%80%diesel), ABE (30%70%diesel) and ABE (40%60%diesel). Their physio-chemical properties like kinematic viscosity, density, specific gravity and calorific value were checked and tested on compression ignition engine at different operating parameters. The experimental work was conducted upon Kirloskar 4-stroke single cylinder, vertical, air-cooled 661cc compression ignition engine at different speeds and loads.
Technical Paper

Experimental Investigations of Metal Oxide Nano-Additives on Working Characteristics of CI Engine

2019-04-02
2019-01-0794
Biodiesel is a potential substitute for diesel and extensive research is carried in India on production and utilization of biodiesel from a variety of edible/non-edible, animal fat and waste oils. However, issues like stability, clogging, increased NOx, and high consumption rate etc. are some of the critical issues which are associated with long-term use of these alternative fuels in a diesel engine. The recent developments in science and technology may have concreted a method to create nano measure vigorous resources that have incredible benefits to micron sized constituents. Nano liquids may be a fresh period of compact-fluid complex constituents comprising of nano sized concrete elements disseminated into a base liquid. The present study investigates the effect of doping metal oxides nanoparticles with waste fish oil-based biodiesel. For the present study, the blends of fuel are prepared by using 30ppm each of titanium dioxide and alumina nanoparticles respectively.
Technical Paper

Utilization of Blends of Biodiesel and Higher Alcohols in a Small Capacity Diesel Engine

2019-04-02
2019-01-0580
Diesel engine widely uses in India in farming, transportation, and industrial sectors due to higher thermal efficiency, robust construction and heavy load carrying capacity. However, diesel engine emits a large number of gaseous emissions and particulate matter which caused serious detrimental environmental consequences and health hazards. The use of biofuel has shown a positive impact in resolving these issues of environmental degradation. India is also a net importer of petroleum-derived fuels and a substantial amount in precious foreign exchange is spent for this. In the last three decades in India, a lot of research work on renewable diesel-like fuels have been carried out, and the most promising of them is biodiesel. However,Biodiesel suffers from the drawback of relatively higher kinematic viscosity. But higher alcohols such as n-butanol and n-octanol could be blended with the biodiesel to bring its properties similar to diesel fuel.
Technical Paper

Transient Analysis of Natural Convection around a Pair of Circular Cylinders inside a Square Enclosure

2018-04-03
2018-01-0776
Heat exchangers are widely used in various transportation, industrial, or domestic applications such as thermal power plants, means of heating, transporting and air conditioning systems, electronic equipment and space vehicles. In all these applications improvements in the efficiency of the heat exchangers can lead to substantial cost, space and material savings. Hence considerable research work has been done in the past to seek effective ways to improve the efficiency of heat exchangers. In this paper the effect of natural convection is justified between exterior solid wall surfaces and the surrounding air inside the enclosure. Designing of electronic devices, heavy industrial equipments such as boilers, turbines etc. and building aerodynamics are some of the real world application associated with this study.
Technical Paper

A Study on the Application of Turbo Expansion in Light Duty Gasoline and Diesel Engines: A Review

2018-04-03
2018-01-0051
Turboexpansion is a concept which is aimed at reducing the fuel consumption of pressure-charged combustion engines by providing over-cooled air to the engine prior to its induction in the combustion chamber. The performance of the engine is dependent on intake charge density which is preferred to be high at reduced charge air temperature. This becomes achievable through a cooling system known as a turbo expander which expands a high-pressure gas to produce work that is usually employed to drive a compressor. Though, initially used for the purpose of refrigeration in industries, for the past few decades various researches have proved its efficiency in internal combustion engines. In gasoline engines, it is usually employed to extend the knock limit and reduce carbon emissions. Also, an extension to the knock limit allows several improvements in parameters such as increased specific output, an increase in compression ratio and a reduction in the fuel consumption of the engine.
Technical Paper

Study of Performance and Emissions Parameters of Single Cylinder Diesel Engine Fuelled with Micro Emulsion of Jatropha Oil and Ethanol

2017-10-08
2017-01-2331
The use of alternative fuel has many advantages and the main ones are its renewability, biodegradability with better quality exhaust gas emission, which do not contribute to raise the level of carbon dioxide in the atmosphere. The use of non-edible vegetables oils as an alternative fuels for diesel engine is accelerated by the energy crisis due to depletion of resources and increase in environmental problems. In Asian countries like India, great need of edible oil as a food so cannot use these oils as alternative fuels for diesel engine. However there are many issues related to the use of vegetable oils in diesel engine that is high viscosity, low calorific value, high self-ignition temperature etc. Jatropha curcas has been promoted in India as a sustainable substitute to diesel fuel. This research prepared micro emulsions of ethanol and Jatropha vegetable oil in different ratio and find out the physico-chemical parameters to compare with mineral diesel oil.
Technical Paper

Performance Based Optimization of Intake and Injection Parameters of an Advanced Compressed Air Engine Kit

2017-03-28
2017-01-1291
The increment in the application of fossil fuels is leading the world into a catastrophic state both environmentally and economically. Current demand for fuels exceeds its imminent supply and rather sooner than later energy demands will have to shift towards non-conventional fuels to cope with the situation. With constant developments in the automotive sector, several solutions have been found but none have been as good as gasoline to substitute it in the commercial market. One such solution being compressed air might solve this global fuel crisis, which serves a glowing advantage of being cheaper and greener as it produces zero tail-pipe emissions, and can help in decreasing automobile’s contribution to global warming. Though the potential energy stored in the compressed air limits its application to light duty vehicles and still there will be a need for other alternative solutions for the heavy duty vehicles in order to relieve the pressure from the fossil fuels.
Technical Paper

A Study on Homogeneous Combustion in Porous Medium Internal Combustion Engine: A Review

2017-03-28
2017-01-0788
Rapid depletion in fuel resources owing to the low efficiency of current automobiles has been a major threat to future generations for fuel availability as well as environmental health. Advanced new generation of internal combustion (IC) engines are expected to have far better emissions levels both gaseous (NOx and CO) and particulate matter, at the same time having far lower fuel consumption on a wide range of operating condition. These criteria could be improved having a homogeneous combustion process in an engine. Homogeneous mixing of fuel and air in HCCI leads to cleaner combustion and lower emissions. Since peak temperatures are significantly lower than in typical SI engines, NOx levels and soot are reduced to some extent. Because of absence of complete homogeneous combustion but quasi homogeneous combustion present in HCCI, there is still a possibility of further reducing the emissions as well as enhancing the engine performance.
Technical Paper

Performance Evaluation and Emission Characteristics of Biodiesel-Alcohol-Diesel Blends Fuelled in VCR Engine

2016-10-17
2016-01-2265
The diesel engine has for many decades now assumed a leading role in both the medium and medium-large transport sector due to their high efficiency and ability to produce high torque at low RPM. Furthermore, energy diversification and petroleum independence are also required by each country. In response to this, biodiesel is being considered as a promising solution due to its high calorific value and lubricity conventional petroleum diesel. However, commercial use of biodiesel has been limited because of some drawbacks including corrosivity, instability of fuel properties, higher viscosity, etc. Biodiesel are known for lower CO, HC and PM emissions. But, on the flip side they produce higher NOx emissions. The addition of alcohol to biodiesel diesel blend can help in reducing high NOx produced by the biodiesel while improving some physical fuel properties.
Technical Paper

Development of an Intake Runner of a CI Engine for Performance Enhancement and Emission Reductions Due to Variations in Air Flow Pattern within the Runner

2016-04-05
2016-01-1015
Recent scenario of fossil fuel depletion as well as rising emission levels has witnessed an ever aggravating trend for decades. The solution to the problems has been addressed by investments and research in the field of fuels; such as the use of cleaner fuels involving biodiesel, alcohol blends, hydrogen and electric drivelines, as well as improvement in traditional technologies such as variable geometry systems, VVT load control strategies etc. The developments have highlighted the enormous potential present in such systems in terms of maximizing engine efficiency and emission reductions. The present paper aims at designing and implementing an intake runner system for a CI engine capable of providing flexibility with variations in operating conditions. Primarily, the design aims at altering the air flow phenomenon within the primary intake of the engine by inducing swirl in the runner through a secondary runner.
Technical Paper

An Experimental Analysis of Biodiesel Production from Mixture of Neem (Azadirachta indica) Oil and Sesame (Sesamum indicum L.) Oil and its Performance and Emission Testing on a Diesel Engine

2016-04-05
2016-01-1264
Non-edible vegetable oils have a huge potential for biodiesel production and also known as second generation feedstock’s. Biodiesel can be obtained from edible, non-edible, waste cooking oil and from animal fats also. This paper focuses on production of biodiesel obtained from mixture of sesame (Sesamum indicum L.) oil and neem (Azadirachta indica) oil which are easily accessible in India and other parts of world. Neem oil has higher FFA content than sesame oil. Biodiesel production from neem oil requires pretreatment neutralization procedure before alkali catalyzed Trans esterification process also it takes large reaction time to achieve biodiesel of feasible yield. Neem oil which has very high FFA and sesame oil which has low FFA content are mixed and this mixture is Trans esterified with no pre-treatment process using molar ratio of 6:1.Fuel properties of methyl ester were close to diesel fuel and satisfied ASTM 6751 and EN 14214 standards.
Technical Paper

Optimisation of Process Parameters of EDM on Al6082/SiC Metal Matrix Composite

2016-04-05
2016-01-0533
In the present investigation AA6082/ SiC MMC composite is fabricated using electromagnetic stir casting technique. Silicon carbide (SiC) of 40 μm size is used as reinforcement and is varied by weight percentage as 0%, 2.5%, 5%, 7.5%, 10% in alloy AA6082. The microstructure of the fabricated composite is studied by scanning electron microscopy (SEM) which shows even distribution of the reinforcement. The mechanical properties improve with SiCp till 7.5%, after that the properties decreases which may be due to presence of porosity during the composite manufacturing. A comparative study of mechanical properties such as tensile strength, hardness and toughness has been done between the composite and base aluminium alloy. After the comparative study it was found that the composite having AA6082/SiC-92.5%/7.5% is best suited. So, it is used for optimization of Electrical Discharge Machining (EDM) process parameters using Taguchi’s design of experiment.
Technical Paper

Performance and Emission Characteristics of n-Butanol and Iso-Butanol Diesel Blend Comparison

2015-09-29
2015-01-2819
The growing energy demand and limited petroleum resources in the world have guided researchers towards the use of clean alternative fuels like alcohols for their better tendency to decrease the engine emissions. To comply with the future stringent emission standards, innovative diesel engine technology, exhaust gas after-treatment, and clean alternative fuels are required. The use of alcohols as a blending agent in diesel fuel is rising, because of its benefits like enrichment of oxygen, premixed low temperature combustion (LTC) and enhancement of the diffusive combustion phase. Several researchers have investigated the relationship between LTC operational range and cetane number. In a light-duty diesel engine working at high loads, a low-cetane fuel allowed a homogeneous lean mixture with improved NOx and smoke emissions joint to a good thermal efficiency.
Technical Paper

Study on Fluidic Thrust Vectoring Techniques for Application in V/STOL Aircrafts

2015-09-15
2015-01-2423
The art and science of thrust vectoring technology has seen a gradual shift towards fluidic thrust vectoring techniques owing to the potential they have to greatly influence the aircraft propulsion systems. The prime motive of developing a fluidic thrust vectoring system has been to reduce the weight of the mechanical thrust vectoring system and to further simplify the configuration. Aircrafts using vectored thrust rely to a lesser extent on aerodynamic control surfaces such as ailerons or elevator to perform various maneuvers and turns than conventional-engine aircrafts and thus have a greater advantage in combat situations. Fluidic thrust vectoring systems manipulate the primary exhaust flow with a secondary air stream which is typically bled from the engine compressor or fan. This causes the compressor operating curve to shift from the optimum condition, allowing the optimization of engine performance. These systems make both pitch and yaw vectoring possible.
Technical Paper

Optimization Analysis of Injection Angle and Injector Nozzle of an Advanced Compressed Air Engine Kit

2015-04-14
2015-01-1678
Increased demand and use of fossil fuels in transportation sector accompanied by the global oil crisis does not support sustainable development for the future generations to come. Not only that, today's on-road vehicles produce over one third of the CO and NOX present in our atmosphere and over twenty per cent of the global warming pollution. This air pollution carries significant risks for human health and the environment. Through clean vehicle and fuel technologies, it is possible to significantly reduce air pollution from our vehicles. In such a grim situation, Compressed Air Vehicles (CAV) powered by pressurized air stored in high pressure storage tanks seem to be one of the practical solutions available for tackling the fuel crisis and environment related issues.
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