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Innovations in Automotive and Aerospace Assembly

2018-03-23
Up until the last two decades, aluminum in airplanes and steel in automobiles were the primary materials used to produce these two complex machines. These metal-to-metal assemblies, and specifically the same-type metal-to-metal assemblies, have resulted in distinct manufacturing process advantages over decades of production. However, advances in material types have driven manufacturing to adapt and align the fabrication and assembly processes to continue to facilitate a quality product that is reliable, can be manufactured at a price point that is affordable and be manufactured in quantities that can be widely distributed. Dissimilar metal and composite material assemblies are now requiring highly complex manufacturing processes. Innovations in Automotive and Aerospace Assembly addresses how these new, disruptive materials usage are changing the manufacturing and production processes for the transportation industries.
Book

Metallography of Steels: Interpretation of Structure and the Effects of Processing

2018-01-01
Updated and translated by André Luiz V. da Costa e Silva This book is a combination of a metallographic atlas for steels and cast irons and an introductory textbook covering the fundamentals of phase transformations and heat treatment of these materials. Every important stage of processing, from casting to cold working is clearly discussed and copiously illustrated with metallographs that show the obtained structures, both desired and those achieved when deviations occur. First published in 1951 by Professor Hubertus Colpaert from the Institute for Technological Research (IPT) of São Paulo, Brazil, this book became one of the most important Brazilian references for professionals interested in the processing, treatment, and application of steels and cast irons.
Book

Automotive Vehicle Assembly Processes and Operations Management

2017-01-30
Proven technologies and processes are explored in this examination of modern automotive manufacturing. Fundamentals and applications, as well as new advances are discussed as the author bridges the gap between academic research and industrial practice. Having held positions as both a University Professor and as a Lead Engineering Specialist in industry, the author presents a concise understanding that reflects both technical and managerial perspectives with the aim of providing improvement through practical methods. Each chapter includes review questions and research topics, and, in addition, analysis problems are often included that comprehensively address: • Automotive Industry and Competition • Manufacturing Operations • Joining and Paint Processes • Production Operations and Quality Management • Performance Improvement Directly extracted and summarized from automotive manufacturing practices, this book serves as a fundamental manual.
Book

Transformations: Selected Works of G.B. Olson on Materials, Microstrucutre, and Design

2017-01-01
ASM International and The Minerals, Metals and Materials Society (TMS) have collaborated to present a collection of the selected works of Dr. Greg B. Olson in honor of his 70th birthday in 2017. This collection highlights his influential contributions to the understanding of martensite transformations and the development and application of a systems design approach to materials. Part I: Martensite, with an Introduction by Sir Harry Bhadeshia, emphasizes Dr. Olson's work to develop a dislocation theory for martensite transformations, to improve the understanding of the statistical nature of martensite nucleation, and to expand use of quantitative microscopy to characterize phase transformations. Part II: Materials Design, with an Introduction by Dr. Charles Kuehmann, focuses on the application of a systems design approach to materials and the development of integrated computational design curriculum for undergraduate education.
Book

Aluminum Auto-Body Joining

2015-11-11
Fusing aluminum in a multi-material lightweight vehicle is presented via studies on joining dissimilar materials, joining methods, and the performance of the joined materials. The use of aluminum offers a material that embodies properties to meet new standards as the automotive industry continues to pursue improvements in fuel efficiency and emissions. Aluminum’s strength, light weight, and corrosion resistance offers manufacturers a material alternative to steel and an additional material, which has long been known in the industry, to be employed in automotive construction. Topics of technical interest include: • Forming • Galvanic Corrosion • Welding, Fastening, Bonding • Maximizing Weight Benefits Production of strong, lightweight structures will contribute significantly to automobile manufacturers meeting mandated fuel economy standards, as well as customer preferences for utility, comfort, and safety.
Book

Biocomposites in Automotive Applications

2015-08-13
The automotive sector has taken a keen interest in lightweighting as new required performance standards for fuel economy come into place. This strategy includes parts consolidation, design optimization, and material substitution, with sustainable polymers playing a major role in reducing a vehicle’s weight. Sustainable polymers are largely biodegradable, biocompatible, and sourced from renewable plant and agricultural stocks. A facile way to enhance their properties, so they can indeed replace the ones made from fossil fuels, is by reinforcing them with fibers to make composites. Natural fibers are gaining more acceptance in the industry due to their renewable nature, low cost, low density, low energy consumption, high specific strength and stiffness, CO2 sequestration potential, biodegradability, and less wear imposed on machinery. Biocomposites then become a very feasible way to help address the fuel consumption challenge ahead of us.
Book

Steels: Processing, Structure, and Performance, Second Edition

2015-02-01
In the second edition of this best-selling book, new information and references are integrated into chapters. Emphasis is still on processing, alloying, microstructure, deformation, fracture and properties of major steel types ranging from low-carbon sheet steels, pearlitic rail and wire steels, to quench and tempered medium- and high-carbon martensitic steels. Microstructural aspects of steelmaking, hardenability, tempering, surface hardening, and embrittlement phenomena are updated, and chapters on stainless and tool steels remain in the second edition. The work is intended to be tutorial and is an essential state-of-the-art reference for anyone that makes, uses, studies and designs with steel.
Book

Automotive Lightweighting Using Advanced High-Strength Steels

2014-06-13
Advanced high-strength steels (AHSS) are a family of steels that are stronger than most steels and have better formability than today’s conventional high-strength steels. New U.S. safety and fuel economy regulations have intensified pressure on OEMs to reduce vehicle weight. These pressures are causing auto companies to rethink alternative material applications and to look for opportunities that steel offers. The purpose of this book is to provide information for engineers who are designing the next generation of lighter vehicles. The material in the book is presented to help them make informed decisions on what basic materials to use and how to optimize those materials to achieve cost-effective weight reduction. The emphasis is on steels in general and AHSS in particular. However, there is much information on comparisons of steel with alternative materials for different subsystems of the vehicle.
Book

Metallurgy for the Non-Metallurgist, 2nd Ed

2011-10-01
The completely revised Second Edition of Metallurgy for the Non-Metallurgist provides a solid understanding of the basic principles and current practices of metallurgy. The new edition has been extensively updated with broader coverage of topics, new and improved illustrations, and more explanation of basic concepts. It is a “must-have” ready reference on metallurgy! Topics include: • Structure of Metals and Alloys • Mechanical Properties and Strengthening Mechanisms • Modern Alloy Production • Fabrication and Finishing of Metal Products • Testing and Inspection of Metals—The Quest for Quality • Steel Products and Properties • Nonferrous Metals • Corrosion
Book

The History of Stainless Steel

2010-01-01
This book provides a fascinating glimpse into a vital material that we may take for granted today. Stainless steel, called “the miracle metal” and “the crowning achievement of metallurgy” by the prominent metallurgist Carl Zapffe, is a material marvel with an equally fascinating history of people, places, and technology. As stainless steel nears the 100th anniversary of its discovery, this book is a fitting perspective on a vital material of our modern life, and it is the first book that captures the unfolding excitement and innovations of stainless steel pioneers and entrepreneurs. Amply illustrated with photographs, the book also includes a timeline that lists more than 450 important facts and events related to stainless steels technology and applications.
Book

Stainless Steels for Design Engineers

2008-12-01
Stainless Steels for Design Engineers is a technical guide for anyone who designs or builds with stainless steels. Loaded with property data, it is a valuable resource for designers and engineers selecting and specifying stainless steels, and for working with new steel types or on new applications. Contents cover metallurgy, corrosion and oxidation, stainless steel alloys, processing, and applications.
Book

Honda R&D Technical Review: April 2008

2008-04-01
This unique book chronicles the top Honda technical developments from October 2007 through March 2008. The 25 papers included give rare insight into the Honda's worldwide R&D team, and cover automotive, motorcycle, power products, and other fundamental technologies. Full-color diagrams complement the text. Title highlights include: Development of i-VTEC Gasoline Engine for 2008 Model Year Honda FIT Removal of Grounding Cable from Hydrogen Fueling Process 2007 Model CBR1000RRW for Suzuka 8 hours World Endurance Championship Race Study of "LONG" Lighting System for Enhanced Motorcycle Conspicuity Development of High-strength Structural Steel for Welding This publication is available in both print and electronic format. The electronic format is also conveniently available for purchase in individual chapters.
Book

Steel Metallurgy for the Non-Metallurgist

2007-11-01
This electronic publication explains the metallurgy of steel and its heat treatment for non-metallurgists. It starts from simple concepts and builds to more complex concepts involved in heat treatment of most all types of steel as well as cast iron. Contents cover: Pure Iron, Solutions and Phase Diagrams, Steel and the Fe-C Phase Diagram, Various Microstructures of Room Temperature Steel, Mechanical Properties, Low Alloy AISI Steels, Diffusion, Control of Grain Size by Heat Treatment and Forging, Hardenability of Steel, Tempering, Quenching, Stainless Steels, Tool Steels, Solidification, Cast Irons, Surface Hardening and more.
Book

Powder Metallurgy Stainless Steels: Processing, Microstructures, and Properties

2007-06-01
Progress in the understanding of corrosion and corrosion resistance properties of sintered stainless steels has lead to new applications that benefit from net shape processing and more efficient material utilization. Powder Metallurgy Stainless Steels includes extensive graphics, and tabular summaries provide a comprehensive reference to obtain good corrosion resistance properties of sintered stainless steels with careful processing, starting with powder selection, avoidance of contamination, efficient delubrication, and controlled sintering and cooling. Contents cover: Metallurgy and Alloy Compositions, Manufacture and Characteristics of Stainless Steel Powders, Compacting and Shaping, Sintering and Corrosion Resistance Alloying Elements, Optimal Sintering, and Surface Modification in PM Stainless Steels Mechanical Properties, Magnetic and Physical Properties, Corrosion Testing and Performance, Secondary Operations, and Applications.
Book

Mechanics Modeling of Sheet Metal Forming

2007-04-10
Functioning as an introduction to modern mechanics principles and various applications that deal with the science, mathematics and technical aspects of sheet metal forming, Mechanics Modeling of Sheet Metal Forming details theoretically sound formulations based on principles of continuum mechanics for finite or large deformation, which can then be implemented into simulation codes. The forming processes of complex panels by computer codes, in addition to extensive practical examples, are recreated throughout the many chapters of this book in order to benefit practicing engineers by helping them better understand the output of simulation software.
Book

Introduction to Engine Valvetrains

2006-10-27
Many books have been written about the design, construction, and maintenance of valvetrains, but until now, information has been scattered and difficult to find. This comprehensive book will serve as your single resource providing a systematic introduction to valvetrain systems and components. Focusing on the fundamental concepts, this book enables you to appreciate design and material considerations, while at the same time understanding the difficulties in designing valvetrains to satisfy functional requirements and manufacturing challenges.
Book

Steels: Processing, Structure, and Performance

2005-08-01
This book is a comprehensive guide to the broad, dynamic physical metallurgy of steels. Contents include the: interrelationships between chemistry, processing, structure, and performance--the elements of physical metallurgy--are integrated for all the types of steel; evolution, characterization, and performance of steel microstructures are described, with increased emphasis on deformation and fracture; thermal processing and its effect on steels; low carbon sheet steels, together with strengthening mechanisms, developments in microalloyed forging steels, steels with bainitic and a variety of ferritic microstructures, quench and tempered steel performance, high-carbon steels for rail and ultra-high strength wire, and the causes of low toughness and embrittlement Principles, concepts, and understanding of microstructural evolution and performance, within the framework of processing and properties, are illustrated, by plots of data, micrographs and schematic diagrams.
Book

Smart Antenna Engineering

2005-01-01
Whether you are designing for systems based on 2G, 3G, or advanced MIMO technology, you can find the solution you need with this comprehensive reference on applying smart antennas in wireless and mobile communications. The book provides you with a simple yet powerful design methodology that enables you to select the smart antenna approach most suitable for a particular application. Moreover, it offers guidance in designing the appropriate uplink and downlink beam forming algorithms. This practical resource takes a systems approach to smart antenna engineering, detailing how to analyze and evaluate performance of the systems solution you design. It looks at both the uplink and downlink within a system, so you can balance capacity and coverage on both links to improve overall performance.
Book

Aluminum Alloy Castings: Properties, Processes, and Applications

2004-12-01
This book provides property and performance data for all types of aluminum alloy castings and reviews and describes the factors that contribute to and affect those properties, including composition, microstructure, casting process, heat treatment, and quality assurance. The electronic publication features extensive collections of property and performance data, including previously unpublished aging response curves, growth curves, and fatigue curves, presented in consistent formats to enable easy comparisons among different alloys and tempers. The authors have endeavored to address all of the casting process technologies available for aluminum alloys. Engineering information is included for expendable mold, permanent mold, and pressure die casting processes and their variations. The focus of the process coverage is to review the effects of process selection and process variables on casting properties and performance.
Book

A Vertical Empire: The History of the UK Rocket and Space Programme, 1950-1971

2004-01-01
A Vertical Empire provides a description of the British rocketry and space programme from the 1950s to 1970s, detailing the Medium Range Ballistic Missile Blue Streak and its conversion to a satellite launcher as part of the European Launcher Development Organisation (ELDO). This extensively revised second edition includes material only made available in the past ten years and the text is supplemented by numerous photographs, sketches and statistics. The all-British satellite Black Arrow is described, as well as the research rocket Black Knight, the Blue Steel missile and the rocket powered interceptor aircraft. Contents: Rocket Motors Rocket Interceptors Blue Steel Blue Streak - The Origins Blue Streak - The 'Underground Launcher' Blue Streak - The Cancellation B S S L V The European Launcher Development Organisation - ELDO Europa Black Knight Black Knight and the Re-Entry Experiments Black Arrow The 'Might Have Beens'
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