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Journal Article

Combustion Analysis of Active Pre-Chamber Design for Ultra-Lean Engine Operation

2024-04-27
Abstract In this article, the effects of mixture dilution using EGR or excessive air on adiabatic flame temperature, laminar flame speed, and minimum ignition energy are studied to illustrate the fundamental benefits of lean combustion. An ignition system developing a new active pre-chamber (APC) design was assessed, aimed at improving the indicated thermal efficiency (ITE) of a 1.5 L four-cylinder gasoline direct injection (GDI) engine. The engine combustion process was simulated with the SAGE detailed chemistry model within the CONVERGE CFD tool, assuming the primary reference fuel (PRF) to be a volumetric mixture of 93% iso-octane and 7% n-heptane. The effects of design parameters, such as APC volume, nozzle diameter, and nozzle orientations, on ITE were studied. It was found that the ignition jet velocity from the pre-chamber to the main chamber had a significant impact on the boundary heat losses and combustion phasing.
Journal Article

Hydrogen Injection Position Impact: Experimental Analysis of Central Direct Injection and Side Direct Injection in Engines

2024-04-18
Abstract A detailed investigation was carried out on the performance, combustion, and emissions of a single-cylinder direct injection hydrogen spark ignition (SI) engine with either a side-mounted direct injection (SDI) or a centrally installed direct injection (CDI) injector. The first part of the study analyzed the performance and emissions characteristics of CDI and SDI engine operations with different injection timings and pressures. This was followed by comparing the engine’s performance and emissions of the CDI and SDI operations at different engine speeds and relative air-to-fuel ratios (lambda) with the optimized injection pressure and timings. Furthermore, the performance and emission attributes of the hydrogen engine with the CDI and SDI setups were conducted at a fixed λ value of 2.75 across a broad spectrum of engine loads. The study’s main outcome demonstrates that both direct injection systems produced near-zero CO2, CO, and HC emissions.
Journal Article

Suitability Study of Biofuel Blend for Light Commercial Vehicle Application under Real-World Transient Operating Conditions

2024-04-10
Abstract Driving schedule of every vehicle involves transient operation in the form of changing engine speed and load conditions, which are relatively unchanged during steady-state conditions. As well, the results from transient conditions are more likely to reflect the reality. So, the current research article is focused on analyzing the biofuel-like lemon peel oil (LPO) behavior under real-world transient conditions with fuel injection parameter MAP developed from steady-state experiments. At first, engine parameters and response MAPs are developed by using a response surface methodology (RSM)-based multi-objective optimization technique. Then, the vehicle model has been developed by incorporating real-world transient operating conditions. Finally, the developed injection parameters and response MAPs are embedded in the vehicle model to analyze the biofuel behavior under transient operating conditions.
Journal Article

Assessing the Impact of Rubberized Asphalt on Reducing Hip Fracture Risk in Elderly Populations Using Human Body Models

2024-04-08
Abstract Compared to other age groups, older adults are at more significant risk of hip fracture when they fall. In addition to the higher risk of falls for the elderly, fear of falls can reduce this population’s outdoor activity. Various preventive solutions have been proposed to reduce the risk of hip fractures ranging from wearable hip protectors to indoor flooring systems. A previously developed rubberized asphalt mixture demonstrated the potential to reduce the risk of head injury. In the current study, the capability of the rubberized asphalt sample was evaluated for the risk of hip fracture for an average elderly male and an average elderly female. A previously developed human body model was positioned in a fall configuration that would give the highest impact forces toward regular asphalt.
Journal Article

How Drivers Lose Control of the Car

2024-03-06
Abstract After a severe lane change, a wind gust, or another disturbance, the driver might be unable to recover the intended motion. Even though this fact is known by any driver, the scientific investigation and testing on this phenomenon is just at its very beginning, as a literature review, focusing on SAE Mobilus® database, reveals. We have used different mathematical models of car and driver for the basic description of car motion after a disturbance. Theoretical topics such as nonlinear dynamics, bifurcations, and global stability analysis had to be tackled. Since accurate mathematical models of drivers are still unavailable, a couple of driving simulators have been used to assess human driving action. Classic unstable motions such as Hopf bifurcations were found. Such bifurcations seem almost disregarded by automotive engineers, but they are very well-known by mathematicians. Other classic unstable motions that have been found are “unstable limit cycles.”
Journal Article

A Novel Approach to Light Detection and Ranging Sensor Placement for Autonomous Driving Vehicles Using Deep Deterministic Policy Gradient Algorithm

2024-01-31
Abstract This article presents a novel approach to optimize the placement of light detection and ranging (LiDAR) sensors in autonomous driving vehicles using machine learning. As autonomous driving technology advances, LiDAR sensors play a crucial role in providing accurate collision data for environmental perception. The proposed method employs the deep deterministic policy gradient (DDPG) algorithm, which takes the vehicle’s surface geometry as input and generates optimized 3D sensor positions with predicted high visibility. Through extensive experiments on various vehicle shapes and a rectangular cuboid, the effectiveness and adaptability of the proposed method are demonstrated. Importantly, the trained network can efficiently evaluate new vehicle shapes without the need for re-optimization, representing a significant improvement over classical methods such as genetic algorithms.
Journal Article

Modal Analysis of Combustion Chamber Acoustic Resonance to Reduce High-Frequency Combustion Noise in Pre-Chamber Jet Ignition Combustion Engines

2024-01-31
Abstract The notable increase in combustion noise in the 7–10 kHz band has become an issue in the development of pre-chamber jet ignition combustion gasoline engines that aim for enhanced thermal efficiency. Combustion noise in such a high-frequency band is often an issue in diesel engine development and is known to be due to resonance in the combustion chamber. However, there are few cases of it becoming a serious issue in gasoline engines, and effective countermeasures have not been established. The authors therefore decided to elucidate the mechanism of high-frequency combustion noise generation specific to this engine, and to investigate effective countermeasures. As the first step, in order to analyze the combustion chamber resonance modes of this engine in detail, calculation analysis using a finite element model and experimental modal analysis using an acoustic excitation speaker were conducted.
Journal Article

Machine Learning-Based Modeling and Predictive Control of Combustion Phasing and Load in a Dual-Fuel Low-Temperature Combustion Engine

2024-01-18
Abstract Reactivity-controlled compression ignition (RCCI) engine is an innovative dual-fuel strategy, which uses two fuels with different reactivity and physical properties to achieve low-temperature combustion, resulting in reduced emissions of oxides of nitrogen (NOx), particulate matter, and improved fuel efficiency at part-load engine operating conditions compared to conventional diesel engines. However, RCCI operation at high loads poses challenges due to the premixed nature of RCCI combustion. Furthermore, precise controls of indicated mean effective pressure (IMEP) and CA50 combustion phasing (crank angle corresponding to 50% of cumulative heat release) are crucial for drivability, fuel conversion efficiency, and combustion stability of an RCCI engine.
Journal Article

A Review of Cavitation Phenomenon and Its Influence on the Spray Atomization in Diesel Injector Nozzles

2023-12-15
Abstract In view of the combustion efficiency and emission performance, various new clean combustion modes put forward higher requirements for the performance of the fuel injection system, and the cavitating two-phase flow characteristics in the injector nozzle have a significant impact on the spray atomization and combustion performance. This article comprehensively discusses and summarizes the factors that affect cavitation and the effectiveness of cavitation, and presents the research status and existent problems under each factor. Among them, viscosity factors are a hot research topic that researchers are passionate about, and physical properties factors still have the value of further in-depth research. However, the importance of material surface factors ranks last since the nozzle material was determined. Establishing a more comprehensive cavitation–atomization model considering various factors is the focus of research on cavitation phenomena.
Journal Article

Combustion Optimization of a Premixed Ultra-Lean Blend of Natural Gas and Hydrogen in a Dual Fuel Engine Running at Low Load

2023-12-01
Abstract The numerical study presented in this article is based on an automotive diesel engine (2.8 L, 4-cylinder, turbocharged), considering a NG–H2 blend with 30 vol% of H2, ignited by multiple diesel fuel injections. The 3D-CFD investigation aims at improving BTE, CO, and UHC emissions at low load, by means of an optimization of the diesel fuel injection strategy and of the in-cylinder turbulence (swirl ratio, SR). The operating condition is 3000 rpm – BMEP = 2 bar, corresponding to about 25% of the maximum load of a gen-set engine, able to deliver up to 83 kW at 3000 rpm (rated speed). The reference diesel fuel injection strategy, adopted in all the previous numerical and experimental studies, is a three-shot mode. The numerical optimization carried out in this study consisted in finding the optimal number of injections per cycle, as well as the best timing of each injection and the fuel mass split among the injections.
Journal Article

Research on the Secondary Motion of Engine Piston Considering the Transport of Lubricating Oil

2023-11-21
Abstract At present, it is generally considered in the analysis of the secondary motion of engine piston that the piston skirt–cylinder liner friction pair is fully lubricated in an engine operating cycle. However, in practice, when the piston moves upward, the amount of lubricating oil at the inlet may not ensure that the friction pair is fully lubricated. In this article, the secondary motion of piston is studied when the transport of lubricating oil is considered to determine the lubrication condition of piston skirt–cylinder liner friction pair. The secondary motion of piston is solved based on the combined piston motion model, hydrodynamic lubrication model, asperity contact model, and lubricating oil flow model. The secondary motion equation of piston is solved by the Broyden method. The hydrodynamic lubrication equation is solved by the finite difference method. The asperity contact between piston skirt and cylinder liner is calculated by the Greenwood model.
Journal Article

Research and Development on Noise, Vibration, and Harshness of Road Vehicles Using Driving Simulators—A Review

2023-11-15
Abstract Noise, vibration, and harshness (NVH) is a key aspect in the vehicle development. Reducing noise and vibration to create a comfortable environment is one of the main objectives in vehicle design. In the literature, many theoretical and experimental methods have been presented for improving the NVH performances of vehicles. However, in the great majority of situations, physical prototypes are still required as NVH is highly dependent on subjective human perception and a pure computational approach often does not suffice. In this article, driving simulators are discussed as a tool to reduce the need of physical prototypes allowing a reduction in development time while providing a deep understanding of vehicle NVH characteristics. The present article provides a review of the current development of driving simulator focused on problems, challenges, and solutions for NVH applications.
Journal Article

Methanol (M85) Port-Fuel-Injected Spark Ignition Motorcycle Engine Development—Part 2: Dynamic Performance, Transient Emissions, and Catalytic Converter Effectiveness

2023-10-27
Abstract Methanol is emerging as an alternate internal combustion engine fuel. It is getting attention in countries such as China and India as an emerging transport fuel. Using methanol in spark ignition engines is easier and more economical than in compression ignition engines via the blending approach. M85 (85% v/v methanol and 15% v/v gasoline) is one of the preferred blends with the highest methanol concentration. However, its physicochemical properties significantly differ from gasoline, leading to challenges in operating existing vehicles. This experimental study addresses the challenges such as cold-start operation and poor throttle response of M85-fueled motorcycle using a port fuel injection engine. In this study, M85-fueled motorcycle prototype is developed with superior performance, similar/better drivability, and lower emissions than a gasoline-fueled port-fuel-injected motorcycle.
Journal Article

Investigations on Multiple Injection Strategies in a Common Rail Diesel Engine Using Machine Learning and Image-Processing Techniques

2023-10-26
Abstract The present study examines the effect of the multiple injection strategies in a common rail diesel engine using machine learning, image processing, and object detection techniques. The study demonstrates a novel approach of utilizing image-processing tools to gain information from heat release rates and in-cylinder visualizations from experimental or computational studies. The 3D CFD combustion and emission predictions of a commercial code ANSYS FORTE© are validated with small-bore common rail diesel engine data with known injection strategies. The validated CFD tool is used as a virtual plant model to optimize the injection schedule for reducing oxides of nitrogen (NOx) and soot emissions using an apparent heat release rate image-based machine learning tool. A methodology of the machine learning tool is quite helpful in predicting the NO–soot trade-off.
Journal Article

TOC

2023-10-24
Abstract TOC
Journal Article

Numerical Simulation of Turbulent Structures Inside Internal Combustion Engines Using Large Eddy Simulation Method

2023-10-16
Abstract Using two subgrid-scale models of Smagorinsky and its dynamic version, large eddy simulation (LES) approach is applied to develop a 3D computer code simulating the in-cylinder flow during intake and compression strokes in an engine geometry consisting of a pancake-shaped piston with a fixed valve. The results are compared with corresponding experimental data and a standard K-Ɛ turbulence model. LES results generally show better agreement with available experimental data suggesting that LES with dynamic subgrid-scale model is more effective method for accurately predicting the in-cylinder flow field.
Journal Article

Cylinder Liner Velocity Calculation under Dynamic Condition in the Pursuit of Liner Cavitation Investigation of an Internal Combustion Engine

2023-10-12
Abstract An analytical method for nonlinear three-dimensional (3D) multi-body flexible dynamic time-domain analysis for a single-cylinder internal combustion (IC) engine consisting of piston, connecting rod, crank pin, and liner is developed. This piston is modeled as a 3D piston that collides with the liner as in a real engine. The goal is to investigate the piston slap force and subsequent liner vibration. Liner vibrational velocity is directly responsible for pressure fluctuations in the coolant region resulting in bubble formation and subsequent collapse. If the bubble collapse is closer to the liner surface, cavitation erosion in the liner might occur. The mechanism of liner cavitation is briefly explained, which would take a full computational fluid dynamics (CFD) model to develop, which is out of scope for the present work.
Journal Article

Experimental Study of High-Pressure Reacting and Non-reacting Sprays for Various Gasoline Blends

2023-10-09
Abstract Research into efficient internal combustion (IC) engines need to continue as the majority of vehicles will still be powered by IC or hybrid powertrains in the foreseeable future. Recently, lean-burn gasoline compression ignition (GCI) with high-pressure direct injection has been receiving considerable attention among the research community due to its ability to improve thermal efficiency and reduce emissions. To maximize GCI benefits in engine efficiency and emissions tradeoff, co-optimization of the combustion system and fuel formation is required. Thus, it is essential to study the spray characteristics of different fuels under engine-like operating conditions. In this work, high-pressure spray characteristics are experimentally studied for three blends of gasoline, namely, Naphtha, E30, and research octane number (RON) 98. A single-hole custom-built injector was used to inject fuel into a constant volume chamber with injection pressure varying from 40 MPa to 100 MPa.
Journal Article

Improved Predictions of Human Rib Structural Properties Using Bone Mineral Content

2023-09-20
Abstract Rib fractures are associated with high rates of morbidity and mortality. Improved methods to assess rib bone quality are needed to identify at-risk populations. Quantitative computed tomography (QCT) can be used to calculate volumetric bone mineral density (vBMD) and bone mineral content (BMC), which may be related to rib fracture risk. The objective of this study was to determine if vBMD and BMC from QCT predict human rib structural properties. 127 mid-level (5th–7th) ribs were obtained from adult female (n = 67) and male (n = 60) postmortem human subjects (PMHS). Isolated rib QCT scans were performed to calculate vBMD and BMC.
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