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Journal Article

Se (IV)-Doped Monodisperse Spherical TiO2 Nanoparticles for Adhesively Bonded Joint Reinforcing: Synthesis and Characterization

2024-04-27
Abstract This study focused on the synthesis and characterization of monodisperse spherical TiO2 nanoparticles doped on the surface with Se (IV) in order to increase the mechanical properties of the bonded joint reinforcing. Work will begin with the synthesis of monodisperse quasi-spherical TiO2 nanoparticles with a modal diameter of less than 20 nm, using the sol-gel technique. Se (IV) selenium surface doping changed the specimen’s chemistry and physics. Different initial concentrations of the doping element will be tested. Next, a physicochemical characterization of the different solid systems will be carried out in order to determine the effect of the doping element on the properties of titanium dioxide. Their morphology and size will be studied through transmission electron microscope observations; volume chemical composition by X-ray diffraction analysis, EDX (energy-dispersive X-ray), and XRF (X-ray fluorescence).
Journal Article

Optimization and Performance Evaluation of Additives-Enhanced Fluid in Machining Using Split-Plot Design

2024-04-15
Abstract In recent years, the use of cutting fluids has become crucial in hard metal machining. Traditional non-biodegradable cutting fluids have long dominated various industries for machining. This research presents an innovative approach by suggesting a sustainable alternative: a cutting fluid made from a blend of glycerol (GOL) and distilled water (DW). We conducted a thorough investigation, creating 11 different GOL and DW mixtures in 10% weight increments. These mixtures were rigorously tested through 176 experiments with varying loads and rotational speeds. Using Design-Expert software (DES), we identified the optimal composition to be 70% GOL and 30% DW, with the lowest coefficient of friction (CFN). Building on this promising fluid, we explored further improvements by adding three nanoscale additives: Nano-graphite (GHT), zinc oxide (ZnO), and reduced graphene oxide (RGRO) at different weight percentages (0.06%, 0.08%, 0.1%, and 0.3%).
Journal Article

Improvement of Traction Force Estimation in Cornering through Neural Network

2024-01-04
Abstract Accurate estimation of traction force is essential for the development of advanced control systems, particularly in the domain of autonomous driving. This study presents an innovative approach to enhance the estimation of tire–road interaction forces under combined slip conditions, employing a combination of empirical models and neural networks. Initially, the well-known Pacejka formula, or magic formula, was adopted to estimate tire–road interaction forces under pure longitudinal slip conditions. However, it was observed that this formula yielded unsatisfactory results under non-pure slip conditions, such as during curves. To address this challenge, a neural network architecture was developed to predict the estimation error associated with the Pacejka formula. Two distinct neural networks were developed. The first neural network employed, as inputs, both longitudinal slip ratios of the driving wheels and the slip angles of the driving wheels.
Journal Article

Nonreciprocal Elasticity and Nonuniform Thickness of Curved Spokes on the Top-Loading Ratio, Vertical Stiffness, and Local Stress of Nonpneumatic Wheels

2023-12-05
Abstract The nonreciprocal elastic behavior of flexible spokes is essential for designing a top-loading condition of nonpneumatic wheels to distribute the vehicle load throughout the upper circumferential region of a wheel to replicate the loading mode of their pneumatic counterparts. However, most ad hoc spoke designs had been conducted without considering the top-loading mechanics. Moreover, minimizing the stress concentration on the spokes is also significant for preventing potential failures; however, modification of the geometry to reduce the local stress on the spokes has not yet been studied. In this work, we investigate the effect of nonreciprocal elastic behaviors of curved spokes on the top-loading distribution of nonpneumatic wheels. We also study the geometric effect of nonuniform curved spokes on reducing the local stress concentration. Curved beam spokes with greater curvature can contribute to a high top-loading ratio of nonpneumatic wheels.
Journal Article

Contribution to the Objective Evaluation of Combined Longitudinal and Lateral Vehicle Dynamics in Nonlinear Driving Range

2023-10-19
Abstract Since the complexity of modern vehicles is increasing continuously, car manufacturers are forced to improve the efficiency of their development process to remain profitable. A frequently mentioned measure is the consequent integration of virtual methods. In this regard, objective evaluation criteria are essential for the virtual design of driving dynamics. Therefore, this article aims to identify robust objective evaluation criteria for the nonlinear combined longitudinal and lateral dynamics of a vehicle. The article focuses on the acceleration in a turn maneuver since available objective criteria do not consider all relevant characteristics of vehicle dynamics. For the identification of the objective criteria, a generic method is developed and applied. First, an open-loop test procedure and a set of potential robust objective criteria are defined.
Journal Article

Recurrent Neural Network Model for On-Board Estimation of the Side-Slip Angle in a Four-Wheel Drive and Steering Vehicle

2023-09-23
Abstract A valuable quantity for analyzing the lateral dynamics of road vehicles is the side-slip angle, that is, the angle between the vehicle’s longitudinal axis and its speed direction. A reliable real-time side-slip angle value enables several features, such as stability controls, identification of understeer and oversteer conditions, estimation of lateral forces during cornering, or tire grip and wear estimation. Since the direct measurement of this variable can only be done with complex and expensive devices, it is worth trying to estimate it through virtual sensors based on mathematical models. This article illustrates a methodology for real-time on-board estimation of the side-slip angle through a machine learning model (SSE—side-slip estimator). It exploits a recurrent neural network trained and tested via on-road experimental data acquisition. In particular, the machine learning model only uses input signals from a standard road car sensor configuration.
Journal Article

Three-Dimensional In-Depth Dynamic Analysis of a Ground Vehicle Experiencing a Tire Blowout

2023-08-31
Abstract To investigate the effect of a tire blowout (TBO) on the dynamics of the vehicle comprehensively, a three-dimensional full-vehicle multibody mathematical model is developed and integrated with the nonlinear Dugoff’s tire model. In order to ensure the validity of the developed model, a series of standard maneuvers is carried out and the resulting response is verified using the high-fidelity MSC Adams package. Consequently, the in-plane, as well as out-of-plane dynamics of the vehicle, is extensively examined through a sequence of TBO scenarios with various blown tires and during both rectilinear and curvilinear motion. Moreover, the different possible inputs from the driver, the road bank angle, and the antiroll bar have been accounted for. The results show that the dynamic behavior of the vehicle is tremendously affected both in-plane and out-of-plane and its directional stability is degraded.
Journal Article

A Review of Dynamic State Estimation for the Neighborhood System of Connected Vehicles

2023-07-28
Abstract Precise vehicle state and the surrounding traffic information are essential for decision-making and dynamic control of intelligent connected vehicles. Tremendous research efforts have been devoted to developing state estimation techniques. This work investigates the research progress in this field over recent years. To be able to describe the state of multiple traffic elements uniformly, the concept of a vehicle neighborhood system is proposed to describe the system composed of vehicles and their surrounding traffic elements and to distinguish it from the traditional macroscopic traffic research field. In this work, the vehicle neighborhood system consists of three main traffic elements: the host vehicle, the preceding vehicle, and the road. Therefore, a review of state estimation methods for the vehicle neighborhood system is presented around the three traffic objects mentioned earlier.
Journal Article

Topological Optimization of Non-Pneumatic Unique Puncture-Proof Tire System Spoke Design for Tire Performance

2023-07-18
Abstract Non-pneumatic tires (NPTs) have been widely used due to their advantages of no occurrence of puncture-related problems, no need of air maintenance, low rolling resistance, and improvement of passenger comfort due to its better shock absorption. It has a variety of applications as in earthmovers, planetary rover, stair-climbing vehicles, and the like. Recently, the unique puncture-proof tire system (UPTIS) NPT has been introduced for passenger vehicles segment. The spoke design of NPT-UPTIS has a significant effect on the overall working performance of tire. Optimized tire performance is a crucial factor for consumers and original equipment manufacturers (OEMs). Hence to optimize the spoke design of NPT-UPTIS spoke, the top and bottom curve of spoke profile have been described in the form of analytical equations. A generative design concept has been introduced to create around 50,000 spoke profiles.
Journal Article

Shot-to-Shot Deviation of a Common Rail Injection System Operating with Cooking-Oil-Residue Biodiesel

2023-06-28
Abstract The shot-to-shot variations in common rail injection systems are primarily caused by pressure wave oscillations in the rail, pipes, and injector body. These oscillations are influenced by fuel physical properties, injector needle movement, and pressure and suction control valve activations. The pressure waves are generated by pump actuation and injector needle movement, and their frequency and amplitude are determined by fluid properties and flow path geometry. These variations can result in cycle-to-cycle engine fluctuations. In multi-injection and split-injection strategies, the pressure oscillation from the first shot can impact the hydraulic characteristics of subsequent shots, resulting in variations in injection rate and amount. This is particularly significant when using alternative fuels such as biodiesel, which aim to reduce emissions while maintaining fuel atomization quality.
Journal Article

Ignition Characteristics of Dielectric Barrier Discharge Ignition System under Elevated Pressure and Temperature in Rapid Compression and Expansion Machine

2023-06-15
Abstract A rapid compression and expansion machine (RCEM) was used to experimentally investigate the ignition phenomena of dielectric-barrier discharge (DBD) in engine conditions. The effect of elevated pressure and temperature on ignition phenomena of a methane/air premixed mixture was investigated using a DBD igniter. The equivalence ratio was changed to elucidate the impact of DBD on flame kernel development. High-speed imaging of natural light and OH* chemiluminescence enabled visualization of discharges and flame kernel. According to experimental findings, the discharges become concentrated and the intensity increases as the pressure and temperature rise. Under different equivalence ratios, the spark ignition (SI) system has a shorter flame development time (FDT) as compared with the DBD ignition system.
Journal Article

Water Intrusion Injuries: Occupant Kinematics and Pressure Exposure during Rearward Falls from a Personal Watercraft

2023-02-17
Abstract Personal watercraft (PWC) users and other high-speed watersports participants have sustained rectal and vaginal injuries during falls into the water, herein referred to as water intrusion injuries (WIIs). WIIs result from the rapid introduction of water into these lower body cavities causing injury to the soft tissues of the perineum, rectum, and vagina. While case studies of injured water-skiers and PWC users are reported in the literature, there is little information related to passenger kinematics and pressure exposure during a rearward fall from a PWC. The results of an experimental study of passenger falls from two “high-performance” PWC are presented herein. A human passenger was caused to fall rearward as the PWC was accelerated at maximum throttle starting from idle speed (≈3–4 mph) and planing speeds of ≈20–30 mph. The subject passenger fell from the aft seat position and while standing on the rear platform.
Journal Article

Analysis of the Damage Propagation Process during Actual Operation of a Truck Tire—A Case Study

2022-10-13
Abstract The increased scope of active and passive safety in motor vehicles and the enforcement of approval requirements for individual parts and assemblies affect the design and parameters of a car’s motion. The tire, which transmits forces and torques onto the road’s surface is a particularly crucial element in the vehicle. Its structure, type of mixture, and operating conditions determine the safety of vehicle motion. The three-axial force system loads the tires of the car and affects both the tread and sidewall, as well as the suspension and steering system. Taking into account the controllability and stability of movement, the tire is subjected to dynamic and thermal loads, as well as to wear and random damage. This negatively impacts on the joints of composite layers. The sudden loss of pressure in the tire can lead to serious accidents, especially when moving at high speeds, due to changes in the rolling radius.
Journal Article

Numerical Analysis of a Separable Metal Composite Pressure Vessel

2022-08-09
Abstract This article presents a numerical solution to the problem of delamination in a separable Metal Composite High-Pressure Vessel (MC HPV). This problem is associated with local buckling of the inner metal shell (liner) surrounded by an outer rigid composite shell. A geometrically and physically nonlinear MC HPV deformation model is constructed considering the three-dimensional stress-strain state, real-time mode, and technological deviations inherent in real vessel designs. The model combines the deformation of the vessel end domes and the cylindrical part. A unilateral constraint is believed to exist on the interface between the liner and the composite shell, allowing the liner to delaminate from the latter when bending. Calculations are performed using the finite element method in the LS-DYNA software package in a dynamic formulation. The vessel is divided into solid finite elements such as TSHELL and SOLID.
Journal Article

Effect of Material Models on Rolling Resistance of Non-pneumatic Tires with Hexagonal Spokes

2022-06-27
Abstract A non-pneumatic tire (NPT) has a lot of applications and is a viable option for the future, as they do not possess the problem of blowouts and air pressure maintenance. In these NPTs, the air-filled part is replaced by a flexible structure capable of withstanding the weight of the vehicle and delivering optimum performance. In the present study, endeavors have been made to analyze the rolling performance of NPTs by considering a light commercial vehicle as an application. The NPTs with three different configurations are studied by considering three hyperelastic material models for the hexagonal spoke structure and shear band under various loading conditions. Initially, static analysis for the models is conducted in two dimension (2D) and three dimension (3D) to validate the results, and these models were further extended to rolling analysis. The rolling resistance and slip ratios are obtained and compared in both 2D and 3D analyses.
Journal Article

Knocking Cylinder Pressure Data Interpretation for Modern High-Performance Engines—A Computational Fluid Dynamics Informed Approach

2022-04-27
Abstract Knock has been studied by internal combustion engine researchers for well over a century. It remains perhaps the main limit on spark-ignition engine efficiency today. In an engine development environment, knock is typically described through quantification of the high-frequency signal content of cylinder pressure measurements. A cylinder pressure transducer gives a point measurement in the combustion chamber volume. In non-knocking combustion cycles, there is little pressure variation across the chamber; hence, this point measurement adequately represents the average gas pressure acting on the piston. This is not the case for knock where autoignition leads to strong pressure gradients and standing wave behavior or even supersonic shock wave propagation. The resulting pressure signal is complex to interpret.
Journal Article

Application of Low-Cost Transducers for Indirect In-Cylinder Pressure Measurements

2022-04-25
Abstract The aim of this work is to present the results achieved in the evaluation of combustion metrics using low-cost sensors for the indirect measurement of cylinder pressure. The developed transducers are piezoelectric rings placed under the spark plugs. Tests were carried out on three different engines running in various speed and load conditions. The article shows the characteristics of the signals generated by the piezo-ring sensors, compared to those coming from laboratory-grade pressure transducers: focus is to assess the achievable accuracy in the determination of frequently used combustion metrics, such as those related to knock intensity (Maximum Amplitude of Pressure Oscillations, MAPO), combustion phasing (MFB10, MFB50, …), and peak pressure.
Journal Article

Control Challenges for High-Speed Autonomous Racing: Analysis and Simulated Experiments

2022-01-17
Abstract We present our approach to several control challenges in high-speed autonomous racing for the Indy Autonomous Challenge (IAC). The IAC involves autonomous head-to-head racing at speeds approaching 200 mph. The autonomy system must maintain traction and stability when operating at such high speeds while also maneuvering aggressively around other competitor vehicles. One key challenge arises from limited actuator update frequency. We propose two lateral control methods to follow the desired trajectory: a cross-track error method and a pure pursuit lookahead angle method. Analysis shows that, when linearized, cross-track error and pure pursuit angle are related by a first-order system. To analyze the effect of actuator update frequency on closed-loop performance, we emulate the discrete rate as a time delay. Control parameters and gains for both controllers can be solved by using loop-shaping techniques to guarantee closed-loop bandwidth and phase margin.
Journal Article

Structural Morphology, Elemental Composition, Mechanical and Tribological Properties of the Effect of Carbon Nanotubes and Silicon Nanoparticles on AA 2024 Hybrid Metal Matrix Composites

2022-01-13
Abstract This research involves the study of the different properties of aluminum alloy (AA) 2024 in the presence of carbon nanotubes (CNTs) and Silicon (Si) nanoparticles. Structural morphology, elemental composition, mechanical properties (density, tensile strength, elongation, and hardness), and tribological properties (wear rate and coefficient of friction) of AA 2024 in the presence of CNTs, Si, and its combinations at various proportions were evaluated using a Scanning Electron Microscope (SEM), Energy Dispersive X-Ray Analyzer (EDX), Universal Testing Machine (UTM), Model HMV-2T Vickers hardness test machine, and pin-on-disk friction-and-wear test rig. The Hybrid Metal Matrix Composite (HMMC) material is prepared by a two-stage stir casting method. It was found that the density of the AA 2024 + 4%CNT + 2%Si is 2.22 g/cm3, ultimate tensile strength is 308 N/mm2, elongation is 15.5%, and Vickers hardness is 187.5 Vickers Hardness Number (VHN).
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