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Automotive Engineering: April 2024

2024-04-04
eFuels: An Alternative to the Alternative Synthetic fuels promise low-carbon alternatives, but can they deliver? WCX 2024: Come for the AI, stay for the optimism AI top of mind at SAE's annual technical mobility conference. A Peek at Electrify America's Charging Station Future Twenty DC fast chargers and amenities are available, but the most important detail is that everything works. Full speed ahead for second-generation Indy autonomous racers Major hardware and software upgrades underpin the Indy Autonomous Challenge racecar for 2024, proving self-driving vehicle capabilities at triple-digit speeds.
Magazine

SAE Truck & Off-Highway Engineering: February 2024

2024-02-15
Hyliion shifts focus from propulsion to power generation Prime power and EV charging are two areas that can benefit from the Karno linear generator beginning later this year. Intensifying pursuit of autonomous trucks Daimler Truck and Torc have established a clear roadmap that brings SAE level 4 trucks to the U.S. market by 2027. Commercial-truck EV fleets slow to grow Even for the largest players, the underdeveloped charging ecosystem is hampering commercial-truck fleets' electrification efforts.
Magazine

SAE Truck & Off-Highway Engineering: December 2023

2023-12-14
Perkins bets big on smaller engine The new 2600 Series 13-liter engine for off-highway machines will do more with less thanks to variable geometry turbocharging. BorgWarner targets more- sustainable e-motors System optimization and lifecycle analysis are key to taking heavy rare earths out of next-gen motors for commercial EVs. Enhancing digital platforms with CT data analysis TE Connectivity gains critical insights using Volume Graphics software throughout design, simulation and manufacturing.
Magazine

SAE Truck & Off-Highway Engineering: October 2023

2023-10-12
Fuel cells ready for commercial deployment GM Hydrotec boss says hydrogen fuel cells now are a viable zero-emissions choice for work trucks, other transportation modes. Battery chemistries for construction EVs NMC and LFP lithium-ion batteries find favor in different regions as OEMs move to electrify larger excavators and loaders. Betting big on LFP battery cells for electric CVs Accelera by Cummins, Daimler Truck and Paccar collaborate to establish a 21-GWh dedicated factory in the U.S. with technology partner EVE Energy.
Magazine

SAE Truck & Off-Highway Engineering: August 2023

2023-08-10
Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.
Magazine

Aerospace & Defense Technology: August 2023

2023-08-03
Electrifying Aviation: The Path to Decarbonizing the Skies /Electric aviation mirrors the early stages of the electric vehicle revolution Advances in Military Avionics Technologies Create New Challenges for RF Test and Measurement Plasma Electrolytic Oxidation: The Future of Lightweight Designs in Aerospace and Defense Advanced RF Simulation Reduces Cost and Schedule Risk Assure 5G NTN Performance Before Launch In the complex and quickly evolving 5G NTN landscape, simulating, emulating, and evaluating RF systems boosts mission success. Qualification of Multi-Channel Direction Finding Radar Receivers in The Lab Bullet Impact Testing of Ammunition and Explosives at Picatinny Arsenal A bullet impact (BI) test for evaluating the response of energetically loaded items has been established at the U.S. Army Combat Capabilities Command (DEVCOM) Armaments Center (AC) Explosive Development Facility.
Magazine

SAE Truck & Off-Highway Engineering: June 2023

2023-06-08
Volvo Trucks enters electrification's next phase With electric trucks already available, the OEM focuses on refining service and maintenance, expanding EV-certified dealerships and scaling production. Why agriculture will automate before on-highway Danfoss' top autonomy executive says automation will help overcome labor and technological challenges that would otherwise leave billions of dollars' worth of crops rotting in fields. Driver-in-the-loop for off-highway development Industrial and agricultural vehicle engineers can draw many of the same benefits from a driving simulator as passenger-car development teams.
Magazine

SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Magazine

SAE Truck & Off-Highway Engineering: February 2023

2023-02-09
Virtual powertrain development Simulation is critical for efficient product development, but proper tool selection and efficient data management are keys to success. Blue Arc amps up for EV production Shyft Group's EV subsidiary is lighting the path for the electrification of last-mile delivery vehicles as well as mobile charging solutions. Increasing connectivity in construction Jobsites look to overcome challenges posed by mixed fleets and proprietary telematics to achieve "one-dashboard" vision and increased machine utilization.
Magazine

Aerospace & Defense Technology: February 2023

2023-02-09
Using an Open Architecture Approach to Military Avionics Can Embedded Electronics Components Meet the Demands of Hypersonic Missiles? CMOSS/CMFF Trades Interoperability for Free-Thinking Innovation Exploring High-Performance Applications for Distributed Transport Property Thermoelectrics Heterogeneous Integration and SiPs Benefit SWaP-C Reduction The Future of Automated Guided Vehicles for Aerospace and Defense Next-generation AGVs are already starting to deliver labor and cost savings for the U.S. defense industry, and the commercial aerospace sector is watching closely Deep Reinforcement Learning Achieves Multifunctional Morphing Airfoil Control Smooth camber morphing aircraft offer increased control authority and improved aerodynamic efficiency. Smart material actuators have become a popular driving force for shape changes, capable of adhering to weight and size constraints and allowing for simplicity in mechanical design.
Magazine

Automotive Engineering: February 2023

2023-02-02
Time for hydrogen No longer '20 years in the future,' hydrogen and fuel cells are a vital, high-growth solution for carbon reduction across the transportation and other industry sectors. Quicker pathways to reduce transportation's climate impact Reducing U.S. vehicle emissions will require policies that support a variety of alternatives to fossil-fuel-burning, non-hybrid vehicles. 'Perfect' should not be the enemy of 'good.' BMW reapproaches hydrogen Top engineers in Munich talk about the vital role of H2 fuel cells in the climate crusade as iX5 pilot-fleet production begins.
Magazine

SAE Truck & Off-Highway Engineering: October 2022

2022-10-06
eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride
Magazine

Aerospace & Defense Technology: October 2022

2022-10-01
The Distributed Extreme Environment Drive System (DEEDS) What Is It? What Does it Do? How Does It Work? Using Virtual Reality to Improve Product Development Overcoming eVTOL's High-Power Connectivity Challenges Optimized Cutting Tools for Tomorrow's Sustainable Aircraft DC to DC Power Distribution in MilAero Applications Paving the Way for the Next Wireless Breakthroughs Solving Signal Interference Challenges in Aerospace and Defense Electronics In-situ Atmospheric Intelligence for Hybrid Power Grids: Volume 2 (Automated Data Flow Tests) To achieve battlespace dominance, energy flow characterizations of individual platforms and the aggregate battlespace must be developed to adapt and exploit the variable operating conditions.
Magazine

Aerospace & Defense Technology: September 2022

2022-09-01
The Sky is No Longer the Limit Celebrating 75 Years of Air Force Technology Air Force Technology Timeline Leveraging New Technologies for Mil/Aero Electronic Systems MOSA Enclosure Design for Military Systems Three Challenges to 5G's Military Success How to Specify and Select RF Filters Investigation of Requirements and Capabilities of Next-Generation Mine Warfare Unmanned Underwater Vehicles Model-based systems engineering (MBSE) tools, including functional flow block diagrams and functional hierarchies, are used to logically define mine countermeasure (MCM) UUV operations and support the development of alternative concepts of operations. On the Pulsed Laser Ablation of Metals and Semiconductors A comparison of effects across disparate experimental regimes through the study of pulsed laser ablation over several orders of magnitude in pulse duration, fluence, and material properties.
Magazine

SAE Truck & Off-Highway Engineering: August 2022

2022-08-04
Deere advances in-field autonomy While stereo cameras and computer vision guide Deere's "limited- release" 8R autonomous tractor, Bear Flag's lidar tech will augment future machines. Positioning to centimeter-level improves agriculture Precision-navigation approaches that emphasize backward compatibility help farms reap more value from autonomous operations. Funding, mandates fuel commercial-vehicle electrification Legislators provide the impetus to electrify trucks and buses, leading to several engineering challenges.
Magazine

Aerospace & Defense Technology: August 2022

2022-08-01
The Digital Cockpit of the Future How Human Machine Interface Technology Will Impact Avionics Displays The Science of Joining Dissimilar Metals in Aerospace Manufacturing Designing A/D Converters for the James Webb Space Telescope Vibration Testing NASA's X-57 Maxwell Electric Aircraft Hybrid Circulators for mmWave Systems Transforming Battlespace Communications Pulsed Exposure Toxicity Testing: Method Development and Initial Evaluation for Stormwater Compliance Preliminary research into modifying whole effluent toxicity (WET) testing protocols designed for continuous flow discharges as applied to episodic and/or ephemeral discharges such as those associated with storm water runoff. Upgrade Transonic Compressor Test Rig Data Acquisition System New software programming using commercial off-the-shelf software for acquiring data, processing data, displaying results, and generating reports is implemented to improve the performance of a legacy system.
Magazine

SAE Truck & Off-Highway Engineering: June 2022

2022-06-01
Paving the way for the hydrogen highway Experts at SAE WCX 2022 look beyond EVs to other systems that can garner net-zero capabilities. Electric mobile machines won't abandon hydraulics Bosch Rexroth executive stresses that electrification in off-highway applications must make optimum use of both next-gen electric and hydraulic technology. Aftermarket augments off-highway autonomous efforts Kontron and Intel experts explain how rugged, modular COM Express solutions reduce complexity and allow retrofit of autonomous systems on heavy mobile equipment. Solving the challenges of Megawatt chargers Littelfuse executive details an alternative technique for fast and efficient high-power charging of commercial electric vehicles. Supplier Directory Complete listing of industry suppliers categorized by technology area.
Magazine

Automotive Engineering: May 2022

2022-05-01
Honda airs it out Honda's aerodynamic and NVH development gets a breath of fresh air from its first full-scale wind tunnel in North America. Two-wheeled tech: The latest in motorcycle applications Drawing heavily from automotive advances, the latest in connectivity, safety and convenience are infiltrating the moto world. Nobium: magic metal for battery anodes? Increased cell capacity and rapid recharging in thermal extremes are potential benefits of electrode chemistries fortified by the humble element Nb. Editorial Reconsidering hybrids Supplier Eye Preparing for a lumpy EV transition SAE WCX 2022: ICE won't melt amid shift to EVs ICE life-extension: searching for more solutions Stellantis' Hurricane is coming Bringing back the hot hatch: 2023 Toyota GR Corolla 2022 Jeep Grand Cherokee plugs in Q&A Eunjoo Hopkins, vehicle synthesis manager for the 2022 Jeep Grand Cherokee 4xe, talks about meeting vehicle-integration "science goals" for the hybridized 2022 Grand Cherokee.
Magazine

AUTONOMOUS VEHICLE ENGINEERING

2022-04-07
Editorial Safety sells, they say. Should it sell driving automation? The Navigator Vehicle connectivity moves to the next generation Lockered and Loaded With its innovative Transporter, AV startup Udelv rethinks the entire concept of parcel delivery. Navigating Deep Learning to Improve ADAS How edge computing drives real-time decision making in AI for smarter, safer automated vehicles. Ensuring No Child Left Inside Up-armed with new key technologies, Gentex is making 'holistic' driver and cabin monitoring a core-brand hallmark. Precision Tech the 'Backbone' to CNH's Digital Strategy The ag and construction equipment OEM bolsters its tech stack to accelerate development of precision and autonomous solutions. AV Powers Bring May Flowers Michigan-based May Mobility survived rocky roads thanks to faith in its founders' vision and the company's autonomous tech. The Short-flight Alternative The Budget Airline Car is an EV alt-shuttle seating six adults, with luggage storage in each door.
Magazine

SAE Truck & Off-Highway Engineering: April 2022

2022-04-01
Predicting mobility in military operational scenarios U.S. Army leads a seven-year, multinational effort to develop new off-road vehicle mobility analysis methodology. Hitting the gas on hydrogen tech OEMs and global suppliers still are betting big on hydrogen propulsion as a solution for decarbonizing the heavy-duty trucking industry. BEV truck manufacturers charge ahead Several companies announced new product offerings and prototypes of BEVs at the NTEA Work Truck Week in Indianapolis. Editorial Maintaining EV chargers yet another challenge Precision tech the 'backbone' to CNH's digital strategy Purdue prototypes new EV fast-charge cable 3DEO unveils metal 3D-printing platform for mass production Paccar launches new 18-speed automated transmissions Lightning's eChassis targets commercial EVs Quantron launches 12-m battery-electric bus; fuel-cell variant to follow Q&A Chemours' Christina Spalding shares insights on the commercial-vehicle industry's shift to R-1234yf HVAC refrigerant.
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