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Fatigue resulting from long-term driving can be classified into physical and mental fatigue. Physical fatigue seems to be mainly caused by driving posture. The purpose of this study is to develop a new driving posture for reduction of causal factors of physical fatigue, that is, biomechanical loads caused by the posture. In this paper, driving posture was optimized by subjective optimizations of seat contours and biomechanical analysis considering necessary conditions for driving operations and forward view. The new driving posture was tested by subjective evaluations and pelvic movement measurements. It was found that the new posture reduced physical fatigue dramatically.

A seat vibration prediction technique using a substructure synthesis method was developed for use in ride comfort evaluations. The human body was modeled as a vibration transfer matrix using the mean apparent mass of human subjects, based on data measured in advance. Seat vibration characteristics were measured with rigid masses on the seat. The measured data and vibration transfer matrix of the human body were synthesized using a substructure synthesis method, to predict vibration of the seat cushion and backrest in an occupant-loaded condition without actually using human subjects. Results showed that seat vibration predicted with this method was very similar to, and more repeatable than, that obtained experimentally with human subjects.

Generally, cobalt-contained sintered materials have mainly been applied for exhaust valve seat inserts (VSI). However, there is a trend to restrict the use of cobalt as well as lead environmental law, and cobalt is expensive. To solve these problems, a new exhaust VSI on the assumption of being cobalt and lead free, applicable for conventional engines, having good machinability, and with a reduced cost was developed. The new exhaust VSI is a material dispersed with two types of hard particles, Fe-Cr-C and Fe-Mo-Si, in the matrix of an Fe-3.5mass%Mo at the ratio of 15 mass % and 10 mass % respectively.

Sled tests were conducted with some seats which had different characteristics to understand the relationships between occupant motion and seat characteristics in lowspeed rear impacts. The position of the head restraint and the stiffness distribution of the seatback were selected as parameters expressing seat characteristics. Volunteer’s cervical vertebral motions were photographed with an x-ray cineradiographic system at a speed of 90 frames/sec as well as the visible motions of dummy’s and volunteer’s were recorded. The results indicated the head restraint position and upper seatback stiffness influenced occupant motions. Correlations between visible motions, such as ramping-up, retraction and extension, were also analyzed and some correlations were found.

The demands on valve seat insert materials, in terms of providing greater wear-resistance at higher temperatures, enhanced machinability and using non-environmentally hazardous materials at a reasonably low cost have intensified in recent years. Due therefore to these strong demands in the market, research was made into the possibility of producing a new valve seat insert material. As a result a high speed steel based new improved material was developed, which satisfies the necessary required demands and the evaluation trials, using actual gasoline engine endurance tests, were found to be very successful.

In this study, the functions required of automotive seats were analyzed from the standpoint of occupant posture. The results have been incorporated in the development of the New Generation Ergonomic Seat, which better fits the contours of the human body and prevents a stooped posture that places a greater load on the lumbar region, thereby reducing fatigue during long hours of driving. The new seat adopts the concept of “combined pelvic and lumbar support,” based on an analysis of the muscular and skeletal structure of the human body, sitting posture and body pressure distribution.

Internal combustion engines experience severe valve train wear and the reduction of valve seat and seat insert wear has been a long-standing issue. In this work, worn valve seats and inserts were examined to obtain a fundamental understanding of the wear mechanisms and the results were applied in developing new valve seat insert materials. The new exhaust valve insert material for gasoline engines is a sintered alloy steel containing Co-base hard particles, with lead infiltrated only for inserts used in unleaded gasoline engines. The new intake valve insert material for gasoline engines is a high-Mo sintered steel, obtained through transient liquid phase sintering and with copper precipitated uniformly. This material can be used for both leaded and unleaded gasoline engines. Valve and valve seat insert wear has long been an issue of concern to engine designers and manufacturers.

By nature, the driver's seat should be designed for work, while the passenger's seat should be built for comfort. This means that the functions of the seats are inherently different. Although many studies have been done on the driver's seat, the design and use of the passenger's seat have received little attention. This study examined a comfortable sitting posture in the passenger's seat. The results obtained have led to the development of two new devices. One device makes it possible for the seat cushion to move upward and forward as the seat tilts backward. The other device allows the upper portion of the seat back to tilt forward from the top of the lower seat back. These devices thus function to provide a comfortable sitting posture. This paper describes the new devices and presents the results of an investigation into a comfortable sitting posture for the occupant of the front passenger's seat.