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Technical Paper

A computational study of hydrogen direct injection using a pre-chamber in an opposed-piston engine

2024-07-02
2024-01-3010
Opposed-piston two-stroke engines offer numerous advantages over conventional four-stroke engines, both in terms of fundamental principles and technical aspects. The reduced heat losses and large volume-to-surface area ratio inherently result in a high thermodynamic efficiency. Additionally, the mechanical design is simpler and requires fewer components compared to conventional four-stroke engines. When combining this engine concept with alternative fuels such as hydrogen and pre-chamber technology, a potential route for carbon-neutral powertrains is observed. To ensure safe engine operation using hydrogen as fuel, it is crucial to consider strict safety measures to prevent issues such as knock, pre-ignition, and backfiring. One potential solution to these challenges is the use of direct injection, which has the potential to improve engine efficiency and expand the range of load operation.
Technical Paper

Numerical Analysis of Different Hydrogen Injector Characteristics in a Constant Volume Chamber

2024-04-09
2024-01-2693
Hydrogen is anticipated to play a pivotal role as a green energy carrier in both heavy industry and transportation. Utilizing hydrogen directly in internal combustion engines (ICE) could offer several advantages compared to alternative technologies. To achieve this objective, a proper understanding of the physical mechanisms and dynamics involved in the injection of this fuel is needed. This study applied high-fidelity computational fluid dynamics (CFD) simulations to describe the flow characteristics of hydrogen injection using hollow- and single- and multi-solid-cone injectors and their effect on mixing quality and characteristics in a constant volume quiescent environment. A reference hollow-cone configuration was used to validate the model. The results indicate that solid-cone configurations achieve greater penetration due to the flow patterns they generate. However, an increase in the number of holes leads to reduced penetration length, projected area, and induced turbulence.
Technical Paper

Investigation of URANS CFD Methods for Supersonic Hydrogen Jets

2024-04-09
2024-01-2687
The urgent need to combat global warming has spurred legislative efforts within the transport sector to transition away from fossil fuels. Hydrogen is increasingly being utilised as a green energy vector, which can aid the decarbonisation of transport, including internal combustion engines. Computational fluid dynamics (CFD) is widely used as a tool to study and optimise combustion systems especially in combination with new fuels like hydrogen. Since the behaviour of the injection event significantly impacts combustion and emissions formation especially in direct injection applications, the accurate modelling of H2 injection is imperative for effective design of hydrogen combustion systems. This work aims to evaluate unsteady Reynolds-Averaged Navier Stokes (URANS) modelling of the advective transport process and related numerical methods.
Technical Paper

Experimental and Numerical Analysis of a Swirled Fuel Atomizer for an Aftertreatment Diesel Burner

2023-08-28
2023-24-0106
Emission legislation for light and heavy duty vehicles is requiring a drastic reduction of exhaust pollutants from internal combustion engines (ICE). Achieving a quick heating-up of the catalyst is of paramount importance to cut down cold start emissions and meet current and new regulation requirements. This paper describes the development and the basic characteristics of a novel burner for diesel engines exhaust systems designed for being activated immediately at engine cold start or during vehicle cruise. The burner is comprised of a swirled fuel dosing system, an air system, and an ignition device. The main design characteristics are presented, with a detailed description of the atomization, air-fuel interaction and mixture formation processes. An atomizer prototype has been extensively analyzed and tested in various conditions, to characterize the resulting fuel spray under cold-start and ambient operating conditions.
Technical Paper

Numerical Analysis of Hydrogen Injection and Mixing in Wankel Rotary Engines

2023-08-28
2023-24-0069
The Wankel rotary engine has been an attractive alternative for transportation due to its unique features of lightweight construction, small size, high power density, and adaptability to various fuels. This paper aims to investigate the performance of air-fuel mixing in a hydrogen-fuelled Wankel rotary engine using different fuelling strategies. To achieve this, 3D computational fluid dynamics (CFD) simulations were conducted using CONVERGE software on a prototype engine with a displacement of 225 cc, manufactured by Advanced Innovative Engineering UK. Initially, the simulations were validated by comparing the results with experimental data obtained from the engine fuelled with conventional gasoline under both motored and fired conditions. After validating the model, simulations were conducted on the premixed hydrogen engine combustion, followed by more detailed simulations of port fuel injection (PFI) and direct injection (DI) of hydrogen in the engine.
Technical Paper

GDI Ammonia Spray Numerical Simulation by Means of OpenFOAM

2023-04-11
2023-01-0311
The goal of mitigating climate change has driven research to the use of carbon-free energy sources. In this regards, green hydrogen appears as one of the best options, however, its storage remains difficult and expensive. Indeed, there is room to consider the use of ammonia (an efficient hydrogen carrier) directly as a fuel for internal combustion engines or gas turbines. Currently, there are very few works in the literature describing liquid ammonia sprays, both from experimental and modeling point of view, and especially dealing with flash-boiling conditions. In this research work, the direct injection ammonia spray is modeled with the Lagrangian particle approach, building up a numerical model within the OpenFOAM framework, for transient analyses using the U-RANS approach.
Technical Paper

Investigations on Hydrogen Injections Using a Real-Fluid Approach

2023-04-11
2023-01-0312
Computational fluid dynamics is used with the aim to gain further insights of the hydrogen injection process in internal combustion engines. To this end, three-dimensional RANS simulations of hydrogen under-expanded jets under a variety of injection pressures and temperatures and chamber backpressure are performed. A numerical framework that accounts for real-fluid effects is used which includes accurate non-linear mixing rules for thermodynamic and transport properties with multiple species. Jet formation process, transition to turbulent regime, and mixing process are investigated which are key aspects for the design of efficient injection and combustion. Different simulations are discussed to investigate the structures in the near field, such as Mach disk, barrel, and reflected shocks. It is found that for direct injection applications, especially in high back-pressure cases, accounting for real fluid behavior of hydrogen-air mixtures is important for accurate predictions.
Technical Paper

Lean Combustion Analysis of a Plasma-Assisted Ignition System in a Single Cylinder Engine fueled with E85

2022-09-16
2022-24-0034
Engine research community is developing innovative strategies capable of reducing fuel consumption and pollutant emissions while ensuring, at the same time, satisfactory performances. Spark ignition engines operation with highly diluted or lean mixture is demonstrated to be beneficial for engine efficiency and emissions while arduous for combustion initiation and stability. Traditional igniters are unsuitable for such working conditions, therefore, advanced ignition systems have been developed to improve combustion robustness. To overcome the inherent efficiency limit of combustion engines, the usage of renewable fuels is largely studied and employed to offer a carbon neutral transition to a cleaner future. For such a reason, both innovative ignition systems and bio or E-fuels are currently being investigated as alternatives to the previous approaches. Within this context, the present work proposes a synergetic approach which combines the benefits of a biofuel blend, i.e.
Technical Paper

Comparing Unburned Fuel Emission from a Pre-chamber Engine Operating on Alcohol Fuels using FID and FTIR Analyzers

2022-08-30
2022-01-1094
Typical automotive emission testing systems usually employ Flame Ionization Detection (FID) analyzers to measure unburned fuel species in the exhaust, but the technique is not suitable for engines operating on alcohol fuels. The FID method is not sensitive to measuring unburned alcohol fuels due to the presence of oxygen bonds in the fuel molecule. Other techniques, such as Fourier Transform Infrared (FTIR), can provide accurate unburned fuel measurements with alcohol fuel. However, these techniques are expensive and are less accessible compared to FID analyzers. In this study, the unburned fuel emissions from the engine exhaust were measured simultaneously with FID and FTIR analyzers, with the engine operating on pure alcohols, which are methanol, ethanol, and n-butanol. While most previous work focuses on stoichiometric air-fuel mixtures, a wide range of lean operating conditions between global-λ 1.6 to 2.8 will be tested in this study.
Technical Paper

Numerical Investigation of the Effects of Piston Design and Injection Strategy on Passive Pre-chamber Enrichment

2022-08-30
2022-01-1041
The pre-chamber combustion can extend the lean limit of internal combustion engines (ICE) and hence increase their overall efficiency. Compared to active pre-chambers equipped with an auxiliary fuel supply system, passive pre-chambers have lower manufacturing costs and require minimal or no design modifications to the conventional spark plug engines. The major challenge of the passive pre-chamber is to extend the lean limit as much as the active pre-chamber. Computational fluid dynamics (CFD) simulations were conducted on a light-duty single-cylinder engine geometry fitted with a passive pre-chamber and using iso-octane as fuel to investigate and optimize the passive pre-chamber fuel enrichment through the pre-chamber nozzles. The non-reacting flow simulations were performed from the intake valve open (IVO) to spark timing.
Technical Paper

Burner Development for Light-Off Speed-Up of Aftertreatment Systems in Gasoline SI engines

2022-06-14
2022-37-0033
Emission legislation for passenger cars is requiring a drastic reduction of exhaust pollutants from internal combustion engines (ICE). In this framework, achieving a quick heating-up of the catalyst is of paramount importance to cut down the cold start emissions and meet future regulation requirements. This paper describes the development and the basic characteristics of a novel burner for gasoline engines exhaust systems designed for being activated immediately at engine cold start. The burner is comprised of a fuel injector, an air system, and an ignition device. The design of the combustion chamber is first presented, with a description of the air-fuel interactions and mixture formation processes. Swirl is used along with a flame-holder concept to anchor the flame at the mixer exit. Spray-swirl and spray-walls interaction are also discussed. Computational Fluid Dynamics (CFD) analyses have been used to investigate these aspects.
Technical Paper

Pressure and Flow Field Effects on Arc Channel Characteristics for a J-type Spark Plug

2022-03-29
2022-01-0436
Lean operation of spark ignition engines is a promising strategy for increasing thermal efficiency and minimize emissions. Variability on the other hand is one of the main shortcomings in these conditions. In this context, the present study looks at the interaction between the spark produced by a J-type plug and the surrounding fluid flow. A combined experimental and numerical approach was implemented so as to provide insight into the phenomena related to the ignition process. A sweep of cross-flow velocity of air was performed on a dedicated test rig that allowed accurate control of the volumetric flow and pressure. This last parameter was varied from ambient to 10 bar, so as to investigate conditions closer to real-world engine applications. Optical diagnostics were applied for better characterization of the arc in different operating conditions. The spatial and temporal evolution of the arc was visualized with high-speed camera to estimate the length, width and stretching.
Technical Paper

A Numerical Study on the Effect of a Pre-Chamber Initiated Turbulent Jet on Main Chamber Combustion

2022-03-29
2022-01-0469
To elucidate the complex characteristics of pre-chamber combustion engines, the interaction of the hot gas jets initiated by an active narrow throated pre-chamber with lean premixed CH4/air in a heavy-duty engine was studied computationally. A twelve-hole KAUST proprietary pre-chamber geometry was investigated using CONVERGE software. The KAUST pre-chamber has an upper conical part with the spark plug, and fuel injector, followed by a straight narrow region called the throat and nozzles connecting the chambers. The simulations were run for an entire cycle, starting at the previous cycle's exhaust valve opening (EVO). The SAGE combustion model was used with the chemistry modeled using a reduced methane oxidation mechanism based on GRI Mech 3.0, which was validated against in-house OH chemiluminescence data from the optical engine experiments.
Technical Paper

Numerical Simulation of Non-reacting Ducted Fuel Injection by Means of the Diffuse-Interface Σ-Y Atomization Model

2022-03-29
2022-01-0491
Ducted Fuel Injection (DFI) is a new technology recently developed with the aim of reducing soot emission formation in diesel compression ignition engines. DFI concept consists of the injection of fuel spray through a small duct located downstream of the injector nozzle leaving a certain gap, the so-called Stand-off distance. Currently, CFD modelers have investigated its performance using classical spray modeling techniques such as the Discrete Drops Method (DDM). However, as discussed in the literature, this type of technique is inappropriate when applied to dense jets as those occurring in diesel sprays, especially in the near-nozzle region (where the duct is placed). Therefore, considering a more appropriate modeling technique for such a problem is mandatory. In this research work, an Eulerian single-fluid diffuse-interface model called Σ-Y and implemented in the OpenFOAM framework is utilized for the simulation of non-reacting conditions.
Technical Paper

Characteristics of Methanol and Iso-Octane Under Flashing and Non-Flashing Conditions in ECN-G Spray

2022-03-29
2022-01-0496
This paper investigated the spray characteristics of methanol under the flash and non-flash boiling conditions defined by the Engine Combustion Network (ECN) Spray G. As a counterpart, the spray features of iso-octane were also simulated and compared to methanol. The Volume of Fluid (VOF) approach under the Eulerian scheme was employed to model the internal nozzle flow details, which information was used to initialize the spray parcels and taken as input for the Lagrangian simulations, namely, the one-way coupling method. Since the Eulerian high-fidelity simulations allow capturing the effects of the flow inside the non-symmetrical injector, the rate of injection (ROI) profile, discharge coefficient, and plume angle et al. are not required for the Lagrangian simulations. The simulation results show that the flash boiling led to longer penetrations and higher evaporation compared to the non-flash boiling condition for both fuels.
Technical Paper

Investigation of the Engine Combustion Network Spray A Characteristics using Eulerian and Lagrangian Models

2022-03-29
2022-01-0507
This work presents a numerical study of the Spray A (n-dodecane) characteristics using Eulerian and Lagrangian models in a finite-volume framework. The standard k-ε turbulence model was applied for the spray simulations. For Eulerian simulations, the X-ray measured injector geometries from the Engine Combustion Network (ECN) were employed. The High-Resolution Interface Capturing (HRIC) scheme coupled with a cavitation model was utilized to track the fluid-gas interface. Simulations under both the cool and hot ambient conditions were performed. The effects of various grid sizes, turbulence constants, nozzle geometries, and initial gas volume within the injector sac on the modeling results were evaluated. As indicated by the Eulerian simulation results, no cavitation was observed for the Spray A injector; a minimum mesh size of 15.6 μm could achieve a reasonably convergent criterion; the nominal nozzle geometry predicted similar results to the X-ray measured nozzle geometry.
Technical Paper

Numerical Simulation of the Early Flame Development Produced by a Barrier Discharge Igniter in an Optical Access Engine

2021-09-05
2021-24-0011
Currently, conventional spark-ignition engines are unfit to satisfy the growing customer requirements on efficiency while complying with the legislations on pollutant emissions. New ignition systems are being developed to extend the engine stable operating range towards increasing lean conditions. Among these, the Radio-Frequency corona igniters represent an interesting solution for the capability to promote the combustion in a much wider region than the one involved by the traditional spark channel. Moreover, the flame kernel development is enhanced by means of the production of non-thermal plasma, where low-temperature active radicals are ignition promoters. However, at low pressure and at high voltage the low temperature plasma benefits can be lost due to occurrences of spark-like events. Recently, RF barrier discharge igniters (BDI) have been investigated for the ability to prevent the arc formation thanks to a strong-breakdown resistance.
Technical Paper

Computational Investigation of the Effects of Injection Strategy and Rail Pressure on Isobaric Combustion in an Optical Compression Ignition Engine

2021-09-05
2021-24-0023
The high-pressure isobaric combustion has been proposed as the most suitable combustion mode for the double compre4ssion expansion engine (DCEE) concept. Previous experimental and simulation studies have demonstrated an improved efficiency compared to the conventional diesel combustion (CDC) engine. In the current study, isobaric combustion was achieved using a single injector with multiple injections. Since this concept involves complex phenomena such as spray to spray interactions, the computational models were extensively validated against the optical engine experiment data, to ensure high-fidelity simulations. The considered optical diagnostic techniques are Mie-scattering, fuel tracer planar laser-induced fluorescence (PLIF), and natural flame luminosity imaging. Overall, a good agreement between the numerical and experimental results was obtained.
Technical Paper

Experimental and Numerical Investigation of the Flow Field Effect on Arc Stretching for a J-type Spark Plug

2021-09-05
2021-24-0020
Nowadays internal combustion engines can operate under lean combustion conditions to maximize efficiency, as long as combustion stability is guaranteed. The robustness of combustion initiation is one of the main issues of actual spark-ignition engines, especially at high level of excess-air or dilution. The enhancement of the in-cylinder global motion and local turbulence is an effective way to increase the flame velocity. During the ignition process, the excessive charge motion can hinder the spark discharge and eventually cause a misfire. In this perspective, the interaction between the igniter and the flow field is a fundamental aspect which still needs to be explored in more detail to understand how the combustion originates and develops. In this work, a combined experimental and numerical study is carried out to investigate the flow field around the spark gap, and its effect on the spark discharge evolution.
Technical Paper

Numerical Investigation of Water Injection Effects on Flame Wrinkling and Combustion Development in a GDI Spark Ignition Optical Engine

2021-04-06
2021-01-0465
The new real driving emission cycles and the growing adoption of turbocharged GDI engines are directing the automotive technology towards the use of innovative solutions aimed at reducing environmental impact and increasing engine efficiency. Water injection is a solution that has received particular attention in recent years, because it allows to achieve fuel savings while meeting the most stringent emissions regulations. Water is able to reduce the temperature of the gases inside the cylinder, coupled with the beneficial effect of preventing knock occurrences. Moreover, water dilutes combustion, and varies the specific heat ratio of the working fluid; this allows the use of higher compression ratios, with more advanced and optimal spark timing, as well as eliminating the need of fuel enrichment at high load. Computational fluid dynamics simulations are a powerful tool to provide more in-depth details on the thermo-fluid dynamics involved in engine operations with water injection.
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