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Currently, the use of numerical and analytical tools during a vehicle development is extensive in the automotive industry. This assures that the required performance levels can be achieved from the early stages of development. However, there are some aspects of the vibro-acoustic performance of a vehicle that are rarely assessed through numerical or analytical analysis. An example is the modeling of sound transmission through vehicle sealing systems. In this case, most of the investigations have been done experimentally, and the analytical models available are not sufficiently accurate. In this paper, the modeling of the sound transmission through a vehicle door seal is presented. The study is an extension of a previous work in which the applicability of the Hybrid FE-SEA method was demonstrated for predicting the TL of sealing elements.

During the last decades, the application of noise control treatments in vehicles has targeted the main noise transmission paths to interior noise. These paths include vehicle body panels such as dash panel, doors and floor. Many improvements have been achieved on these areas, and, as a consequence, other transmission paths once thought as secondary became relevant. This is the case of the sound transmission through door seals and others sealing elements at mid and high frequencies. In this paper, the interest lies on the prediction of the transmission loss of door seals. A full nonlinear deformation/contact analysis is used to estimate the deformed geometry of a door seal in real conditions. The geometry is then used in a vibro-acoustic analysis to predict the in-situ transmission loss of the seal using a local Hybrid FE-SEA model. The channel between the door and the car structure where the seal is located is also included in the analysis.

Noise generated during tire/road interaction has significant impact on the acoustic comfort of a vehicle. One of the most common approaches to attenuate road noise levels consists on the addition of mass treatments to the vehicle panels. However, the acoustic performance of sealing elements is also relevant and has an important contribution to the noise transmission into the vehicle interior. In this paper the correct balance between the mass added to treat vehicle panels and sealing content is investigated. The procedure to quantify the critical road noise transmission paths consists of recording interior noise levels as applied treatment is removed from potential weak areas, such as wheelhouses, floor, doors and body pillars. It is observed that the noise propagation through body pillars has a direct influence on road noise levels.

Seals and slits are often an important transmission path for vehicle interior noise at mid and high frequencies, and they are therefore often included in system level SEA models of interior noise. The transmission loss of seals and slits in such models is typically either measured experimentally or predicted using simple analytical models. The problem with the former is that it is expensive to investigate different design options using test; the problem with the latter is that simple analytical models often do not contain enough detail. The objective of this paper is therefore to investigate how much detail is needed in order to predict the transmission loss of typical slits and seals. Typical door seals are not directly exposed to exterior and interior sound fields, but instead are inserted in complicated “channel” sections formed by the door and pillar or rail structures. This study is therefore divided in two parts.