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Technical Paper

Development of a Dynamic Nonlinear Finite Element Model of the Large Omnidirectional Child Crash Test Dummy

2024-04-09
2024-01-2509
The Large Omnidirectional Child (LODC) developed by the National Highway Traffic Safety Administration (NHTSA) has an improved biofidelity over the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD). The LODC design incorporates enhancements to many body region subassemblies, including a redesigned HIII-10C head with pediatric mass properties, and the neck, which produces head lag with Z-axis rotation at the atlanto-occipital joint, replicating the observations made from human specimens. The LODC also features a flexible thoracic spine, a multi-point thoracic deflection measurement system, skeletal anthropometry that simulates a child's sitting posture, and an abdomen that can measure belt loading directly. This study presents the development and validation of a dynamic nonlinear finite element model of the complete LODC dummy. Based on the three-dimensional CAD model, Hypermesh was used to generate a mesh of the finite element (FE) LODC model.
Technical Paper

Development and Calibration of the Large Omnidirectional Child ATD Head Finite Element Model

2021-04-06
2021-01-0922
To improve the biofidelity of the currently available Hybrid III 10-year-old (HIII-10C) Anthropomorphic Test Device (ATD), the National Highway Traffic Safety Administration (NHTSA) has developed the Large Omnidirectional Child (LODC) ATD. The LODC head is a redesigned HIII-10C head with mass properties and modified skin material required to match pediatric biomechanical impact response targets from the literature. A dynamic, nonlinear finite element (FE) model of the LODC head has been developed using the mesh generating tool Hypermesh based on the three-dimensional CAD model. The material data, contact definitions, and initial conditions are defined in LS-PrePost and converted to LS-Dyna solver input format. The aluminum head skull is stiff relative to head flesh material and was thus modeled as a rigid material. For the actual LODC, the head flesh is form fit onto the skull and held in place through contact friction.
Technical Paper

Biomechanical Responses and Injury Assessment of Post Mortem Human Subjects in Various Rear-facing Seating Configurations

2021-04-02
2020-22-0005
The objective of this study was to generate biomechanical corridors from post-mortem human subjects (PMHS) in two different seatback recline angles in 56 km/h sled tests simulating a rear-facing occupant during a frontal vehicle impact. PMHS were placed in a production seat which included an integrated seat belt. To achieve a repeatable configuration, the seat was rigidized in the rearward direction using a reinforcing frame that allowed for adjustability in both seatback recline angle and head restraint position. The frame contained instrumentation to measure occupant loads applied to the head restraint and seatback. To measure PMHS kinematics, the head, spine, pelvis, and lower extremities were instrumented with accelerometers and angular rate sensors. Strain gages were attached to anterior and posterior aspects of the ribs, as well as the mid-shaft of the femora and tibiae, to determine fracture timing. A chestband was installed at the mid sternum to quantify chest deformation.
Technical Paper

A Novel Approach to Scaling Age-, Sex-, and Body Size-Dependent Thoracic Responses using Structural Properties of Human Ribs

2020-03-31
2019-22-0013
Thoracic injuries are frequently observed in motor vehicle crashes, and rib fractures are the most common of those injuries. Thoracic response targets have previously been developed from data obtained from post-mortem human subject (PMHS) tests in frontal loading conditions, most commonly of mid-size males. Traditional scaling methods are employed to identify differences in thoracic response for various demographic groups, but it is often unknown if these applications are appropriate, especially considering the limited number of tested PMHS from which those scaling factors originate. Therefore, the objective of this study was to establish a new scaling approach for generating age-, sex-, and body size-dependent thoracic responses utilizing structural properties of human ribs from direct testing of various demographics.
Technical Paper

Sources of Variability in Structural Bending Response of Pediatric and Adult Human Ribs in Dynamic Frontal Impacts

2018-11-12
2018-22-0004
Despite safety advances, thoracic injuries in motor vehicle crashes remain a significant source of morbidity and mortality, and rib fractures are the most prevalent of thoracic injuries. The objective of this study was to explore sources of variation in rib structural properties in order to identify sources of differential risk of rib fracture between vehicle occupants. A hierarchical model was employed to quantify the effects of demographic differences and rib geometry on structural properties including stiffness, force, displacement, and energy at failure and yield. Three-hundred forty-seven mid-level ribs from 182 individual anatomical donors were dynamically (~2 m/s) tested to failure in a simplified bending scenario mimicking a frontal thoracic impact. Individuals ranged in age from 4 - 108 years (mean 53 ± 23 years) and included 59 females and 123 males of diverse body sizes.
Technical Paper

The Large Omnidirectional Child (LODC) ATD: Biofidelity Comparison with the Hybrid III 10 Year Old

2016-11-07
2016-22-0017
When the Hybrid III 10-year old (HIII-10C) anthropomorphic test device (ATD) was adopted into Code of Federal Regulations (CFR) 49 Part 572 as the best available tool for evaluating large belt-positioning booster seats in Federal Motor Vehicle Safety Standard (FMVSS) No. 213, NHTSA stated that research activities would continue to improve the performance of the HIII-10C to address biofidelity concerns. A significant part of this effort has been NHTSA’s in-house development of the Large Omnidirectional Child (LODC) ATD. This prototype ATD is comprised of (1) a head with pediatric mass properties, (2) a neck that produces head lag with Z-axis rotation at the atlanto-occipital joint, (3) a flexible thoracic spine, (4) multi-point thoracic deflection measurement capability, (5) skeletal anthropometry representative of a seated child, and (6) an abdomen that can directly measure belt loading.
Journal Article

A Method of Frequency Content Based Analysis of Driving Braking Behavior

2015-04-14
2015-01-1564
Typically, when one thinks of advanced driver assistance systems (ADAS), systems such as Forward Collision Warning (FCW) and Collision Imminent Braking (CIB) come to mind. In these systems driver assistance is provided based on knowledge about the subject vehicle and surrounding objects. A new class of these systems is being implemented. These systems not only use information on the surrounding objects but also use information on the driver's response to an event, to determine if intervention is necessary. As a result of this trend, an advanced level of understanding of driver braking behavior is necessary. This paper presents an alternate method of analyzing driver braking behavior. This method uses a frequency content based approach to study driver braking and allows for the extraction of significantly more data from driver profiles than traditionally would have been done.
Journal Article

Braking Behavior of Truck Drivers in Crash Imminent Scenarios

2014-09-30
2014-01-2380
Dynamic Brake Support (DBS) is a safety system that has been applied to various passenger cars and has been shown to be effective at assisting drivers in avoiding or mitigating rear-end collisions. The objective of a DBS system is to ensure that the brake system is applied quickly and at sufficient pressure when a driver responds to a collision imminent situation. DBS is capable of improving braking response due to a passenger car driver's tendency to utilize multi-stage braking. Interest is developing in using DBS on commercial vehicles. In order to evaluate the possible improvement in safety that could be realized through the use of DBS, driver braking behavior must first be analyzed to confirm that improvement is possible and necessary. To determine if this is the case, a study of the response of truck drivers' braking behavior in collision imminent situations is conducted. This paper presents the method of evaluation and results.
Journal Article

A Primer on Building a Hardware in the Loop Simulation and Validation for a 6X4 Tractor Trailer Model

2014-04-01
2014-01-0118
This research was to model a 6×4 tractor-trailer rig using TruckSim and simulate severe braking maneuvers with hardware in the loop and software in the loop simulations. For the hardware in the loop simulation (HIL), the tractor model was integrated with a 4s4m anti-lock braking system (ABS) and straight line braking tests were conducted. In developing the model, over 100 vehicle parameters were acquired from a real production tractor and entered into TruckSim. For the HIL simulation, the hardware consisted of a 4s4m ABS braking system with six brake chambers, four modulators, a treadle and an electronic control unit (ECU). A dSPACE simulator was used as the “interface” between the TruckSim computer model and the hardware.
Technical Paper

Modeling and Validation of ABS and RSC Control Algorithms for a 6×4 Tractor and Trailer Models using SIL Simulation

2014-04-01
2014-01-0135
A Software-in-the-Loop (SIL) simulation is presented here wherein control algorithms for the Anti-lock Braking System (ABS) and Roll Stability Control (RSC) system were developed in Simulink. Vehicle dynamics models of a 6×4 cab-over tractor and two trailer combinations were developed in TruckSim and were used for control system design. Model validation was performed by doing various dynamic maneuvers like J-Turn, double lane change, decreasing radius curve, high dynamic steer input and constant radius test with increasing speed and comparing the vehicle responses obtained from TruckSim against field test data. A commercial ESC ECU contains two modules: Roll Stability Control (RSC) and Yaw Stability Control (YSC). In this research, only the RSC has been modeled. The ABS system was developed based on the results obtained from a HIL setup that was developed as a part of this research.
Journal Article

Advanced Control Strategies for a Roll Simulator - A Feedback Linearization Technique Explored

2013-04-08
2013-01-0683
This paper presents a feedback linearization control technique as applied to a Roll Simulator. The purpose of the Roll Simulator is to reproduce in-field rollovers of ROVs and study occupant kinematics in a laboratory setting. For a system with known parameters, non-linear dynamics and trajectories, the feedback linearization algorithm cancels out the non-linearities such that the closed-loop dynamics behave in a linear fashion. The control inputs are computed values that are needed to attain certain desired motions. The computed values are a form of inverse dynamics or feed-forward calculation. With increasing system eigenvalue, the controller exhibits greater response time. This, however, puts a greater demand on the translational actuator. The controller also demonstrates that it is able to compensate for and reject a disturbance in force level.
Technical Paper

Modeling of a 6×4 Tractor and Trailers for Use in Real Time Hardware in the Loop Simulation for ESC Testing

2013-04-08
2013-01-0693
According to NHTSA's 2011 Traffic Safety Facts [1], passenger vehicle occupant fatalities continued the strong decline that has been occurring recently. In 2011, there were 21,253 passenger vehicles fatalities compared to 22,273 in 2010, and that was a 4.6% decrease. However; large-truck occupant fatalities increased from 530 in 2010 to 635 in 2011, which is a 20% increase. This was a second consecutive year in which large truck fatalities have increased (9% increase from 2009 to 2010). There was also a 15% increase in large truck occupant injuries from 2010. Moreover, the fatal crashes involving large trucks increased by 1.9%, in contrast to other-vehicle-occupant fatalities that declined by 3.6% from 2010. The 2010 accident statistics NHTSA's report reveals that large trucks have a fatal accident involvement rate of 1.22 vehicles per 100 million vehicle miles traveled compared to 1.53 for light trucks and 1.18 for passenger cars.
Journal Article

Assessment of the Simulated Injury Monitor (SIMon) in Analyzing Head Injuries in Pedestrian Crashes

2012-04-16
2012-01-0569
Objectives. Examination of head injuries in the Pedestrian Crash Data Study (PCDS) indicates that many pedestrian head injuries are induced by a combination of head translation and rotation. The Simulated Injury Monitor (SIMon) is a computer algorithm that calculates both translational and rotational motion parameters relatable head injury. The objective of this study is to examine how effectively HIC and three SIMon correlates predict the presence of either their associated head injury or any serious head injury in pedestrian collisions. Methods. Ten reconstructions of actual pedestrian crashes documented by the PCDS were conducted using a combination of MADYMO simulations and experimental headform impacts. Linear accelerations of the head corresponding to a nine-accelerometer array were calculated within the MADYMO model's head simulation.
Technical Paper

Pressure-Based Abdominal Injury Criteria Using Isolated Liver and Full-Body Post-Mortem Human Subject Impact Tests

2011-11-07
2011-22-0012
Liver trauma research suggests that rapidly increasing internal pressure plays a role in liver injury. Previous work has shown a correlation between pressure and liver injury in pressurized ex vivo human livers when subjected to blunt impacts. The purpose of this study was to extend the investigation of this relationship between pressure and liver injury by testing full-body post-mortem human surrogates (PMHS). Pressure-related variables were compared with one another and also to previously proposed biomechanical predictors of abdominal injury. Ten PMHS were tested. The abdominal vessels were pressurized to physiological levels using saline, and a pneumatic ram impacted the right side of the specimen ribcage at a nominal velocity of 7.0 m/s. Specimens were subjected to either lateral (n = 5) or oblique (n = 5) impacts, and the impact-induced pressures were measured by transducers inserted into the hepatic veins and inferior vena cava.
Journal Article

Semitrailer Torsional Stiffness Data for Improved Modeling Fidelity

2011-09-13
2011-01-2163
Vehicle dynamics models employed in heavy truck simulation often treat the semitrailer as a torsionally rigid member, assuming zero deflection along its longitudinal axis as a moment is applied to its frame. Experimental testing, however, reveals that semitrailers do twist, sometimes enough to precipitate rollover when a rigid trailer may have remained upright. Improving the model by incorporating realistic trailer roll stiffness values can improve assessment of heavy truck dynamics, as well as an increased understanding of the effectiveness of stability control systems in limit handling maneuvers. Torsional stiffness measurements were conducted by the National Highway Traffic Safety Administration (NHTSA) for eight semitrailers of different types, including different length box vans, traditional and spread axle flat beds, and a tanker.
Technical Paper

Development of a Method to Assess Vehicle Stability and Controllability in Open and Closed-Loop Maneuvers

2010-04-12
2010-01-0111
This paper describes a method to evaluate vehicle stability and controllability when the vehicle operates in the nonlinear range of lateral dynamics. The method is applied to open-loop steering maneuvers as well as closed-loop path-following maneuvers. Although path-following maneuvers are more representative of real world driving intent, they are usually considered inappropriate for objective assessment because of repeatability and accuracy issues. The automated test driver (ATD) can perform path-following maneuvers accurately and with good repeatability. This paper discusses the usefulness of application of the automated test drivers and path-following maneuvers. The dynamic mode of instability is not directly obtained from measurable outputs such as yawrate and lateral acceleration as in open-loop maneuvers. A few metrics are defined to quantify deviation from desired or ideal behavior in terms of observed “unexpected” lateral force and moment.
Journal Article

Design and Operation of a Brake and Throttle Robot

2009-04-20
2009-01-0429
This paper describes the design and implementation of the SEA, Ltd. Brake and Throttle Robot (BTR). Presented are the criteria used in the initial design and the development and testing of the BTR, as well as some test results achieved with the device. The BTR is designed for use in automobiles and light trucks. It is based on a servomotor driven ballscrew, which in turn operates either the brake or accelerator. It is easily portable from one vehicle to another and compact enough to fit even smaller vehicles. The BTR is light enough so as to have minimal effect on the measurement of vehicle parameters. The BTR is designed for use as a stand-alone unit or as part of a larger control system such as the Automated Test Driver (ATD) yet allows for the use of a test driver for safety, as well as test selection, initiation, and monitoring. Installation in a vehicle will be described, as well as electronic components that support the BTR.
Journal Article

Comparison of Heavy Truck Engine Control Unit Hard Stop Data with Higher-Resolution On-Vehicle Data

2009-04-20
2009-01-0879
Engine control units (ECUs) on heavy trucks have been capable of storing “last stop” or “hard stop” data for some years. These data provide useful information to accident reconstruction personnel. In past studies, these data have been analyzed and compared to higher-resolution on-vehicle data for several heavy trucks and several makes of passenger cars. Previous published studies have been quite helpful in understanding the limitations and/or anomalies associated with these data. This study was designed and executed to add to the technical understanding of heavy truck event data recorders (EDR), specifically data associated with a modern Cummins power plant ECU. Emergency “full-treadle” stops were performed at many combinations of load-speed-surface coefficient conditions. In addition, brake-in-curve tests were performed on wet Jennite for various conditions of disablement of the braking system.
Technical Paper

Vehicle to Vehicle Interaction Maneuvers Choreographed with an Automated Test Driver

2009-04-20
2009-01-0440
Modern passenger cars are being equipped with advanced driver assistance systems such as lane departure warning, collision avoidance systems, adaptive cruise control, etc. Testing for operation and effectiveness of these warning systems involves interaction between vehicles. While dealing with multiple moving vehicles, obtaining discriminatory results is difficult due to the difficulty in minimizing variations in vehicle separation and other parameters. This paper describes test strategies involving an automated test driver interacting with another moving vehicle. The autonomous vehicle controls its state (including position and speed) with respect to the target vehicle. Choreographed maneuvers such as chasing and overtaking can be performed with high accuracy and repeatability that even professional drivers have difficulty achieving. The system is also demonstrated to be usable in crash testing.
Technical Paper

Automated Steering Controller for Vehicle Testing

2007-08-05
2007-01-3647
Automating road vehicle control can increase the range and reliability of dynamic testing. Some tests, for instance, specify precise steering inputs which human test drivers are only able to approximate, adding uncertainty to the test results. An automated steering system has been developed which is capable of removing these limitations. This system enables any production car or light truck to follow a user-defined path, using global position feedback, or to perform specific steering sequences with excellent repeatability. The system adapts itself to a given vehicle s handling characteristics, and it can be installed and uninstalled quickly without damage or permanent modification to the vehicle.
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