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Technical Paper

Sustainable Propulsion in a Post-Fossil Energy World: Life-Cycle Assessment of Renewable Fuel and Electrified Propulsion Concepts

2024-07-02
2024-01-3013
Faced with one of the greatest challenges of humanity – climate change – the European Union has set out a strategy to achieve climate neutrality by 2050 as part of the European Green Deal. To date, extensive research has been conducted on the CO2 life cycle analysis of mobile propulsion systems. However, achieving absolute net-zero CO2 emissions requires the adjustment of the relevant key performance indicators for the development of mobile propulsion systems. In this context, research is presented that examines the ecological and economic sustainability impacts of a hydrogen-fueled mild hybrid vehicle, a hydrogen-fueled 48V hybrid vehicle, a methanol-fueled 400V hybrid vehicle, a methanol-to-gasoline-fueled plug-in hybrid vehicle, a battery electric vehicle, and a fuel cell electric vehicle. For this purpose, a combined Life-Cycle Assessment (LCA) and Life-Cycle Cost Assessment was performed for the different propulsion concepts.
Technical Paper

Enhancing BEV Energy Management: Neural Network-Based System Identification for Thermal Control Strategies

2024-07-02
2024-01-3005
Modeling thermal systems in Battery Electric Vehicles (BEVs) is crucial for enhancing energy efficiency through predictive control strategies, thereby extending vehicle range. A major obstacle in this modeling is the often limited availability of detailed system information. This research introduces a methodology using neural networks for system identification, a powerful technique capable of approximating the physical behavior of thermal systems with minimal data requirements. By employing black-box models, this approach supports the creation of optimization-based operational strategies, such as Model Predictive Control (MPC) and Reinforcement Learning-based Control (RL). The system identification process is executed using MATLAB Simulink, with virtual training data produced by validated Simulink models to establish the method's feasibility. The neural networks utilized for system identification are implemented in MATLAB code.
Technical Paper

Experimental and Simulation Study of Zero Flow Impact on Hybrid Vehicle Emissions

2024-06-12
2024-37-0036
Combustion engines in hybrid vehicles turn on and off several times during a typical passenger car trip. Each engine restart may pose a risk of excessive tailpipe emissions in real-drive conditions if the after-treatment system fails to maintain an adequate temperature level during zero flow. In view of the tightening worldwide tailpipe emissions standards and real-world conformity requirements, it is important to detect and resolve such risks via cost-effective engineering tools relying on accurate 3d analysis of the thermal and chemical behavior of exhaust systems. In this work, we present a series of experiments to examine the impact of zero-flow duration on the exhaust system cooling and subsequent emissions risk. We also present a catalyst model calibrated to predict the 3d thermal and chemical behavior under normal and zero flow conditions. Particular emphasis is given to the phenomena of free convection and thermal radiation dominating the heat transfer at zero flow.
Technical Paper

Noise pollution – A breakthrough approach.

2024-06-12
2024-01-2919
Authors : Thomas ANTOINE, Christophe THEVENARD, Pierrick BOTTA, Jerome DESTREE, Alain Le Quenven Future noise emission limits for passenger car are going to lower levels by 2024 (Third phase of R51-03, with a limit of 68dBA for the pass by noise) –Social cost of noise for France in 2021, shows clearly that the dominant source of noise pollution is indeed road traffic (81 Bn€ for a total of 146 Bn€) This R51 regulation is meant to lower the noise pollution from road traffic, however when looking closer to the sound source and their contributions, in particular the tire/road noise interaction, the environmental efficiency of this regulation is questionable. Indeed: Tire/Road interaction involves tires characteristics, that are constrained by an array of specification for energy efficiency, safety (wet grip, braking, etc…) and it has been proven that there is a physical limit to what could be expected from the tire as far as tire/road interaction noise is concerned.
Technical Paper

Comparison of Performance and Efficiency of different Refrigerants at high load Conditions and their Impact on CO2eq Emissions

2024-06-12
2024-37-0029
For battery-electric vehicles (BEVs), the climate control and the driving range are crucial criteria in the ongoing electrification of automobiles in Europe towards the targeted carbon neutrality of the automotive industry. The thermal management system makes an important contribution to the energy efficiency and the cabin comfort of the vehicle. In addition to the system architecture, the refrigerant is crucial to achieve high cooling and heating performance while maintaining high efficiency and thus low energy consumption. Due to the high efficiency requirements for the vehicle, future system architectures will largely be heat pump systems. The alternative refrigerant R-474A based on the molecule R-1132(E) achieved top performance for both parameters in various system and vehicle tests.
Technical Paper

Towards the Design-driven Carbon Footprint reduction of Composite Aerospace and Automotive components: An overview

2024-06-12
2024-37-0032
Composite materials, pioneered by aerospace engineering due to their lightweight, strength, and durability properties, are increasingly adopted in the high-performance automotive sector. Besides the acknowledged composite components’ performance, enabled lightweighting is becoming even more crucial for energy efficiency, and therefore emissions along vehicle use phase from a decarbonization perspective. However, their use entails energy-intensive and polluting processes involved in raw material production, in manufacturing processes, and, in particular, in end-of-life disposal. Carbon footprint is the established indicator to assess the environmental impact of climate-changing factors on products or services. Research on different carbon footprint sources reduction is increasing, and even the European Composites Industry Association is demanding the development of specific Design for Sustainability approaches.
Technical Paper

R290 HP-Module for Electric Vehicles

2024-06-12
2024-37-0031
In contrast to refrigeration circuits in internal combustion engine vehicles (ICEVs) mainly used for cabin cooling, in electric vehicles (EVs) additional functions need to be taken into consideration, e.g., cabin heating, which in ICEVs is realized by the combustion engine’s waste heat, conditioning of the electric battery and drive train components. Additionally, each of these functions demands a different temperature level. Therefore, requirements towards the thermal management in EVs are more challenging. In modern EVs most of these functions are realized by direct refrigerant circuits, which are optimal in terms of efficiency and response time, however, result in greater complexity and different architectures for almost every vehicle model. In addition, the vast majority of EVs worldwide use chemical refrigerants that contain PFAS, e.g. R1234yf, which are known to be persistent and harmful for human health and environment.
Technical Paper

Energy Consumption in Lightweight Electric Aircraft

2024-06-01
2024-26-0403
Electric aircraft have emerged as a promising solution for sustainable aviation, aiming to reduce greenhouse gas emissions and noise pollution. Efficiently estimating and optimizing energy consumption in these aircraft is crucial for enhancing their design, operation, and overall performance. This paper presents a novel framework for analyzing and modeling energy consumption patterns in lightweight electric aircraft. A mathematical model is developed, encompassing key factors such as aircraft weight, velocity, wing area, air density, coefficient of drag, and battery efficiency. This model estimates the total energy consumption during steady-level flight, considering the power requirements for propulsion, electrical systems, and auxiliary loads. The model serves as the foundation for analyzing energy consumption patterns and optimizing the performance of lightweight electric aircraft.
Technical Paper

A data driven approach for real-world vehicle energy consumption prediction

2024-04-09
2024-01-2870
Accurately predicting real-world vehicle energy consumption is essential for optimizing vehicle designs, enhancing energy efficiency, and developing effective energy management strategies. This paper presents a data-driven approach that utilizes machine learning techniques and a comprehensive dataset of vehicle parameters and environmental factors to create precise energy consumption prediction models. The methodology involves recording real-world vehicle data using data loggers to extract information from the CAN bus systems for ICE and hybrid electric, as well as hydrogen and battery fuel cell vehicles. Data cleaning and cycle-based analysis are employed to process the dataset for accurate energy consumption prediction. This includes cycle detection and analysis using methods from statistics and signal processing, and then pattern recognition based on these metrics.
Technical Paper

Value Driving - A Guide to Save Fuel, Travel Time, and Emissions

2024-04-09
2024-01-2851
Reducing consumption of fossil fuels and resulting emissions remains a goal of the worlds’ population. Perhaps as an aid to encourage more fuel-efficient driving style, many modern motor vehicles are equipped with digital displays of average and instantaneous display of fuel efficiency in miles per gallon (mileage) or liters per 100 kilometers. The display may be interesting to drivers concerned with fuel efficiency, but may not yield desired or best results. What is missing is impact on time of travel; what is the fuel- and time-efficient way to accelerate, what steady speed to travel, and how to decelerate? The author has defined a new fuel efficiency measure described as Dynamic Fuel Cost, in units of currency such as dollars, per travel time in hours, and a microprocessor to compute and display same. Using this display, vehicle operators can choose a maximum steady highway speed, accelerate and decelerate in ways that are fuel-, time- and cost-effective and minimize emissions.
Technical Paper

Robust Adaptive Control for Dual Fuel Injection Systems in Gasoline Engines

2024-04-09
2024-01-2841
The paper presents a robust adaptive control technique for precise regulation of a port fuel injection + direct injection (PFI+DI) system, a dual fuel injection configuration adopted in modern gasoline engines to boost performance, fuel efficiency, and emission reduction. Addressing parametric uncertainties on the actuators, inherent in complex fuel injection systems, the proposed approach utilizes an indirect model reference adaptive control scheme. To accommodate the increased control complexity in PFI+DI and the presence of additional uncertainties, a nonlinear plant model is employed, incorporating dynamics of the exhaust burned gas fraction. The primary objective is to optimize engine performance while minimizing fuel consumption and emissions in the presence of uncertainties. Stability and tracking performance of the adaptive controller are evaluated to ensure safe and reliable system operation under various conditions.
Technical Paper

Energy Efficiency Technologies of Connected and Automated Vehicles: Findings from ARPA-E’s NEXTCAR Program

2024-04-09
2024-01-1990
This paper details the advancements and outcomes of the NEXTCAR (Next-Generation Energy Technologies for Connected and Automated on-Road Vehicles) program, an initiative led by the Advanced Research Projects Agency-Energy (ARPA-E). The program focusses on harnessing the full potential of Connected and Automated Vehicle (CAV) technologies to develop advanced vehicle dynamic and powertrain control technologies (VD&PT). These technologies have shown the capability to reduce energy consumption by 20% in conventional and hybrid electric cars and trucks at automation levels L1-L3 and by 30% L4 fully autonomous vehicles. Such reductions could lead to significant energy savings across the entire U.S. vehicle fleet.
Technical Paper

An Improved AEB Control System Based on Risk Factors with Consideration of Vehicle Stability

2024-04-09
2024-01-2331
Intelligent vehicle-to-everything connectivity is an important development trend in the automotive industry. Among various active safety systems, Autonomous Emergency Braking (AEB) has garnered widespread attention due to its outstanding performance in reducing traffic accidents. AEB effectively avoids or mitigates vehicle collisions through automatic braking, making it a crucial technology in autonomous driving. However, the majority of current AEB safety models exhibit limitations in braking modes and fail to fully consider the overall vehicle stability during braking. To address these issues, this paper proposes an improved AEB control system based on a risk factor (AERF). The upper-level controller introduces the risk factor (RF) and proposes a multi-stage warning/braking control strategy based on preceding vehicle dynamic characteristics, while also calculating the desired acceleration.
Technical Paper

A Novel Torque Distribution Approach of Four-Wheel Independent-Drive Electric Vehicles for Improving Handling and Energy Efficiency

2024-04-09
2024-01-2315
This paper presents a torque distribution strategy for four-wheel independent drive electric vehicles (4WIDEVs) to achieve both handling stability and energy efficiency. The strategy is based on the dynamic adjustment of two optimization objectives. Firstly, a 2DOF vehicle model is employed to define the stability control objective for Direct Yaw moment Control (DYC). The upper-layer controller, designed using Linear Quadratic Regulator (LQR), is responsible for tracking the target yaw rate and target sideslip angle. Secondly, the lower-layer torque distribution strategy is established by optimizing the tire load rate and motor energy consumption for dynamic adjustment. To regulate the weights of the optimization targets, stability and energy efficiency allocation coefficient is introduced. Simulation results of double lane change and split μ road conditions are used to demonstrate the effectiveness of the proposed DYC controller.
Technical Paper

An advanced tire modeling methodology considering road roughness for chassis control system development

2024-04-09
2024-01-2317
As the automotive industry accelerates its virtual engineering capabilities, there is a growing requirement for increased accuracy across a broad range of vehicle simulations. Regarding control system development, utilizing vehicle simulations to conduct ‘pre-tuning’ activities can significantly reduce time and costs. However, achieving an accurate prediction of, e.g., stopping distance, requires accurate tire modeling. The Magic Formula tire model is often used to effectively model the tire response within vehicle dynamics simulations. However, such models often: i) represent the tire driving on sandpaper; and ii) do not accurately capture the transient response over a wide slip range. In this paper, a novel methodology is developed using the MF-Tyre/MF-Swift tire model to enhance the accuracy of ABS braking simulations.
Technical Paper

Experimental Study on Engine Performance Fueled with Ammonia-Hydrogen Blend Ignited by Diesel Pilot

2024-04-09
2024-01-2365
The global energy crisis and drastic climate change are continuously promoting the implementation of sustainable energy sources. To meet the emission standards and carbon-neutrality targets in vehicle industry, ammonia is considered to be one of the promising carbon-neutral fuels. However, running the engines on high amounts of ammonia may lead to significantly high ammonia slip. This originates huge safety concerns. Therefore, hydrogen is added in certain ratio with ammonia to promote combustion and reduce ammonia slip. Furthermore, adding diesel as a pilot fuel further facilitates the combustion reactions. This experimental study investigated the effect of different ammonia-hydrogen blend ratios on in-cylinder pressure, heat release rate, cumulative heat release, indicated mean effective pressure (IMEP), indicated thermal efficiency (ITE), CA5 and CA50. This effect of blend ratios was tested for varied diesel pilot amounts and timings.
Technical Paper

Engine-out Gaseous Emissions in a Diesel Engine using Methanol as a Low-carbon Fuel under Dual-fuel Operation

2024-04-09
2024-01-2364
In this study, engine-out gaseous emissions are reviewed using the Fourier Transform Infrared (FTIR) spectroscopy measurement of methanol diesel dual fuel combustion experiments performed in a heavy-duty diesel engine. Comparison to the baseline diesel-only condition shows that methanol-diesel dual fuel combustion leads to higher regulated carbon monoxide (CO) emissions and unburned hydrocarbons (UHC). However, NOX emissions were reduced effectively with increasing methanol substitution rate (MSR). Under dual-fuel operation with methanol, emissions of nitrogen oxides (NOX), including nitric oxide (NO), nitrogen dioxide (NO2), and nitrous oxide (N2O), indicate the potential to reduce the burden of NOX on diesel after-treatment devices such as selective catalytic reduction (SCR).
Technical Paper

A Study on Combustion and Emission Characteristics of an Ammonia-Biodiesel Dual-Fuel Engine

2024-04-09
2024-01-2369
Internal combustion engines, as the dominant power source in the transportation sector and the primary contributor to carbon emissions, face both significant challenges and opportunities in the context of achieving carbon neutral goal. Biofuels, such as biodiesel produced from biomass, and zero-carbon fuel ammonia, can serve as alternative fuels for achieving cleaner combustion in internal combustion engines. The dual-fuel combustion of ammonia-biodiesel not only effectively reduces carbon emissions but also exhibits promising combustion performance, offering a favorable avenue for future applications. However, challenges arise in the form of unburned ammonia (NH3) and N2O emissions. This study, based on a ammonia-biodiesel duel-fuel engine modified from a heavy-duty diesel engine, delves into the impact of adjustments in the two-stage injection strategy on the combustion and emission characteristics.
Technical Paper

Development of Oxygenated Diesel Fuel and Impact on Vehicle Performance

2024-04-09
2024-01-2374
World is moving towards cleaner, greener and energy efficient fuels. The rapid increase in the consumption of petroleum fuel has led to twin problem of air pollution and energy security. India being a developing nation, fuel demand and consumption in various industries, especially in road transport sector has been rising continuously. Fossil fuels are the main source of energy and approximately 85% of domestic need met through import of crude oil. The increasing fuel consumption has created interest for the blending of biofuels in conventional fuel and renewable fuels also. Among biofuels ethanol is one of them and preferable choice for blending in gasoline which is a fuel for spark ignition engines and flex fuel vehicles. As such ethanol/methanol cannot be used in compression-ignition diesel engines without engine modifications due to inherent low cetane number and lubricity of alcohols.
Technical Paper

A Study on Overcoming Unavailable Backward Driving and a New Fail-Safe Strategy for R-Gearless (P)HEV System

2024-04-09
2024-01-2170
Recently, as part of the effort to enhance fuel efficiency and reduce costs for eco-friendly vehicles, the R-gearless system has been implemented in the TMED (P)HEV system. Due to the removal of the reverse gear, a distinct backward driving method needs to be developed, allowing the Electronic Motor (e-Motor) system to facilitate backward movement in the TMED (P)HEV system. However, the capability of backward driving with the e-Motor is limited because of partial failure in the high-voltage system of an R-gearless system. Thus, we demonstrate that it is possible to improve backward driving problems by applying a new fail-safe strategy. In the event of a high-voltage battery system failure, backward driving can be achieved using the e-Motor with constant voltage control by the Hybrid Starter Generator (HSG), as proposed in this study.
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