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The purpose of this study is to characterize the brake torque variation (BTV) of the developed brake system using wave type brake disc. The brake torque was fluctuated when the pad passed at the point of the wavy shape. The indentation of the pad into the space of wavy shape was observed. These results indicate that remarkable peak of the BTV of the wave type brake disc was related with the pad deformation. In the devised test, remarkable peak of the BTV of the wave type brake disc was decreased by insertion of spacers. This paper proposed an effective aspect to prevent the BTV of the wave type brake disc.

This study discussed the mechanism of the low speed judder for wave type brake disc developed newly for recent motorcycles. Wavy disc was examined to investigate the effect of wave configurations on the BTV (Brake Torque Variation) behavior. Torque amplitude in braking was compared with respect to the revolution order which represented the multiple number of the number of revolutions. To explain the mechanism at the mode showing largest BTV, the elastic deformation of the pad was analyzed by finite element method concerning geometrical nonlinearity with commercial code. This study found that most crucial BTV appeared on low speed judder was observed at the 3 rd peaks on the revolution order. Test data showed that this crucial BTV was related with the number of waves at the disc periphery, and caused by the indentation of the pad into notched part at disc periphery.

Brake discs have some holes in the flange for promoting heat dissipation as well as refreshing the pad surfaces. One-piece brake discs are desirable even for large sizes in order to reduce the production cost. However, cracks exceptionally occurred from some holes in the flange during braking under extremely severe test conditions for one-piece brake discs. On the other hand, no cracks were observed under the same condition for two-piece brake discs consisting of a hub and a flange. The objective of the present work is to show way cracks occur in the case of one-piece brake discs. Cyclic braking tests under extremely severe conditions were carried out using large one-piece brake discs having some hole in their flange. When the number of braking cycles was beyond 300, some tiny cracks occurring around holes were found. They grew in the radial direction of the brake discs.

An advanced numerical model is proposed to analyze the power transmitting mechanisms of a CVT using a metal V-belt. By using the present model, forces acting on the belt are well estimated not only at steady states but also during transitional states where the speed ratio is changing. The numerical results show that blocks are in compression in both strands when the speed ratio is rapidly shifted. A complementary model is also developed to analyze the load distribution among bands which form the ring. The load distribution in the ring is governed by the difference in coefficients of friction among elements.

Some theories on the behaviour of CVT using metal pushing V-belts have been recently drawn. However, our previous experiments did not well prove their prediction. A numerical model which can calculate all block motions of the belt was developed in this paper. Using this model, some steady states of power transmitting of CVT were calculated and compared with the previous experimental results. Satisfactory agreements were obtained between two results in all ratio. This model is effective to estimate the CVT response at steady states.

Six forces act on the block of a metal pushing V-belt. Previously, we successfully measured these forces at steady states using devised blocks and a telemeter system. In this paper, six forces are measured using the same testing and measuring systems at transitional states where a speed ratio varies from low to high, or vice versa. The experimental results reveal that distributions of four forces at transitional states except normal and frictional forces between rings and blocks are different in shape from those at steady states.

Block compression force and ring tension of a metal pushing V-belt type CVT have been experimentally measured at steady states. The peculiar transmitting mechanisms for this type of belts has also been outlined based on the experimental results in the previous works. In this paper, other forces simultaneously acting on a block at steady states were measured using newly developed devised blocks. These forces are frictional force between blocks and rings, normal force between blocks and pulleys, frictional forces between blocks and pulleys in radial and tangential directions. The transmitting mechanisms for the metal pushing V-belt type CVT were drawn in detail based on new experimental data. The following conclusions are emphasized in the present work. (1) A cohesive point where the block coheres with the ring exists in the pulley having a larger pitch radius at all conditions. This is not dependent on speed ratio and transmitting torque.

In this study, distributions of block compression force on the driving and driven pulleys were measured using a tiny load-cell inserted between two blocks and a telemeter system, under several constant speed ratios. Ring tension distributions were also measured using a specially devised block. From the experimental results, the following conclusions were drawn: (1) Block compression force distribution on the driving pulley is significantly different from that on the driven pulley. (2) Ring tension takes different value at each side of strings. It is considered that this phenomenon is caused by difference of saddle surface speed between two pulleys.

Transmitted torque, thrusts of driving and driven pulleys, and axial force between two pulleys were measured on a metal pushing V-belt type CVT. Thrust ratios between driving and driven pulleys at several different speed ratios were plotted with respect to torque ratio and compared with each other. It was found that the relation between thrust ratio and speed ratio was almost independent of rotational speed of the pulley and the maximum transmittable torque at a constant torque ratio. The thrust ratio is primarily a function of speed ratio. It also depends on torque ratio and coefficient of friction between blocks and a pulley. An empirical equation for pulley thrust balance was derived. The equation is expressed in an explicit form. It is so simple that it can be applicable for electronic control of CVT.