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Technical Paper

On-Center Steering Model for Realistic Steering Feel based on Real Measurement Data

2024-07-02
2024-01-2994
Driving simulators allow the testing of driving functions, vehicle models and acceptance assessment at an early stage. For a real driving experience, it's necessary that all immersions are depicted as realistically as possible. When driving manually, the perceived haptic steering wheel torque plays a key role in conveying a realistic steering feel. To ensure this, complex multi-body systems are used with numerous of parameters that are difficult to identify. Therefore, this study shows a method how to generate a realistic steering feel with a nonlinear open-loop model which only contains significant parameters, particularly the friction of the steering gear. This is suitable for the steering feel in the most driving on-center area. Measurements from test benches and real test drives with an Electric Power Steering (EPS) were used for the Identification and Validation of the model.
Technical Paper

Enabling the security of global time in software-defined vehicles (SGTS, MACsec)

2024-07-02
2024-01-2978
The global time that is propagated and synchronized in the vehicle E/E architecture is used in safety-critical, security-critical, and time-critical applications (e.g., driver assistance functions, intrusion detection system, vehicle diagnostics, external device authentication during vehicle diagnostics, vehicle-to-grid and so on). The cybersecurity attacks targeting the global time result in false time, accuracy degradation, and denial of service as stated in IETF RFC 7384. These failures reduce the vehicle availability, robustness, and safety of the road user. IEEE 1588 lists four mechanisms (integrated security mechanism, external security mechanism, architectural solution, and monitoring & management) to secure the global time. AUTOSAR defines the architecture and detailed specifications for the integrated security mechanism "Secured Global Time Synchronization (SGTS)" to secure the global time on automotive networks (CAN, FlexRay, Ethernet).
Technical Paper

Set-up of an in-car system for investigating driving style on the basis of the 3D-method

2024-07-02
2024-01-3001
Investigating human driver behavior enhances the acceptance of the autonomous driving and increases road safety in heterogeneous environments with human-operated and autonomous vehicles. The previously established driver fingerprint model, focuses on the classification of driving style based on CAN bus signals. However, driving styles are inherently complex and influenced by multiple factors, including changing driving environments and driver states. To comprehensively create a driver profile, an in-car measurement system based on the Driver-Driven vehicle-Driving environment (3D) framework is developed. The measurement system records emotional and physiological signals from the driver, including ECG signal and heart rate. A Raspberry Pi camera is utilized on the dashboard to capture the driver's facial expressions and a trained convolutional neural network (CNN) recognizes emotion. To conduct unobtrusive ECG measurements, an ECG sensor is integrated into the steering wheel.
Technical Paper

A Novel Approach for the Safety Validation of Emergency Intervention Functions using Extreme Value Estimation

2024-07-02
2024-01-2993
As part of the safety validation of advanced driver assistance systems (ADAS) and automated driving (AD) functions, it is necessary to demonstrate that the frequency at which the system exhibits hazardous behavior (HB) in the field is below an acceptable threshold. This is typically tested by observation of the system behavior in a field operational test (FOT). For situations in which the system under test (SUT) actively intervenes in the dynamic driving behavior of the vehicle, it is assessed whether the SUT exhibits HB. Since the accepted threshold values are generally small, the amount of data required for this strategy is usually very large. This publication proposes an approach to reduce the amount of data required for the evaluation of emergency intervention systems with a state machine based intervention logic by including the time periods between intervention events in the validation process.
Technical Paper

Analysis of human driving behavior with focus on vehicle lateral control

2024-07-02
2024-01-2997
The optimization and further development of automated driving functions offers great potential to relieve the driver in various driving situations and increase road safety. Simulative testing in particular is an indispensable tool in this process, allowing conclusions to be drawn about the design of automated driving functions at a very early stage of development. In this context, the use of driving simulators provides support so that the driving functions of tomorrow can be experienced in a very safe and reproducible environment. The focus of the acceptance and optimization of automated driving functions is particularly on vehicle lateral control functions. As part of this paper, a test person study was carried out regarding manual vehicle lateral control on the dynamic vehicle road simulator at the Institute of Automotive Engineering.
Technical Paper

Probabilistically Extended Ontologies a basis for systematic testing of ML-based systems

2024-07-02
2024-01-3002
Autonomous driving is a hot topic in the automotive domain, and there is an increasing need to prove its reliability. They use machine learning techniques, which are themselves stochastic techniques based on some kind of statistical inference. The occurrence of incorrect decisions is part of this approach and often not directly related to correctable errors. The quality of the systems is indicated by statistical key figures such as accuracy and precision. Numerous driving tests and simulations in simulators are extensively used to provide evidence. However, the basis of all descriptive statistics is a random selection from a probability space. The difficulty in testing or constructing the training and test data set is that this probability space is usually not well defined. To systematically address this shortcoming, ontologies have been and are being developed to capture the various concepts and properties of the operational design domain.
Technical Paper

Exploring methanol and naphtha as alternative fuels for a hybrid-ICE battery-driven light-duty vehicle

2024-06-12
2024-37-0021
In pursuing sustainable automotive technologies, exploring alternative fuels for hybrid vehicles is crucial in reducing environmental impact and aligning with global carbon emission reduction goals. This work compares methanol and naphtha as potential suitable alternative fuels for running in a battery-driven light-duty hybrid vehicle by comparing their performance with the diesel baseline engine. This work employs a 0-D vehicle simulation model within the GT-Power suite to replicate vehicle dynamics under the Worldwide Harmonized Light Vehicles Test Cycle (WLTC). The vehicle choice enables the assessment of a delivery application scenario using distinct payload capacities: 0%, 25%, 50%, and 100%. The model is fed with engine maps derived from previous experimental work conducted in the same engine, in which a full calibration was obtained that ensures the engine's operability in a wide region of rotational speed and loads.
Technical Paper

New Equivalent Static Load (ESL) Creation Procedure for Complete Vehicle

2024-06-12
2024-01-2944
By analyzing the dynamic distortion in all body closure openings in a complete vehicle, a better understanding of the body characteristics can be achieved compared to traditional static load cases such as static torsional body stiffness. This is particularly relevant for non-traditional vehicle layouts and electric vehicle architectures. The body response is measured with the so-called Multi Stethoscope (MSS) when driving a vehicle on a rough pavé road (cobble stone). The MSS is measuring the distortion in each opening in two diagonals. During the virtual development, the distortion is described by the relative displacement in diagonal direction in time domain using a modal transient analysis. The results are shown as Opening Distortion Fingerprint ODF and used as assessment criteria within Solidity and Perceived Quality. By applying the Principal Component Analysis (PCA) on the time history of the distortion, a Dominant Distortion Pattern (DDP) can be identified.
Technical Paper

Making modal analysis easy and more reliable – Reference points identification by experimental prestudy

2024-06-12
2024-01-2931
Though modal analysis is a common tool to evaluate the dynamic properties of a structure, there are still many individual decisions to be made during the process which are often based on experience and make it difficult for occasional users to gain reliable and correct results. One of those experience-based choices is the correct number and placement of reference points. This decision is especially important, because it must be made right in the beginning of the process and a wrong choice is only noticeable in the very end of the process. Picking the wrong reference points could result in incomplete modal analysis outcomes, as it might make certain modes undetectable, compounded by the user's lack of awareness about these missing modes. In the paper an innovative approach will be presented to choose the minimal number of mandatory reference points and their placement.
Technical Paper

Bushing Stiffness Optimization Method for NVH Improvement Using Blocked Force and Energy-Based Index in Suspension System

2024-06-12
2024-01-2921
Reductions in powertrain noise have led to an increased proportion of road noise, prompting various studies aimed at mitigating it. Road excitation primarily traverses through the vehicle suspension system, necessitating careful optimization of the characteristics of bushings at connection points. However, optimizing at the vehicle assembly stage is both time-consuming and costly. Therefore, it is essential to proceed with optimization at the subsystem level using appropriate objective functions. In this study, the blocked force and energy-based index derived from complex power were used to optimize the NVH performance. Calculating the complex power in each bushing enables computing the power flow, thereby providing a basis for evaluating the NVH performance. Through stiffness injection, the frequency response functions (FRF) of the system can be predicted according to arbitrary changes in the bushing stiffness.
Technical Paper

Frequency-based substructuring for virtual prediction and uncertainty quantification of thin-walled vehicle seat structures

2024-06-12
2024-01-2946
Finite element simulation (FE) makes it possible to analyze the structural dynamic behavior of vehicle seat structures in early design phases to meet Noise-Vibration-Harshness (NVH) requirements. For this purpose, linear simulations are usually used, which neglect many nonlinear mechanical properties of the real structure. These models are trimmed to fit global vibration behavior based on the complex description of contact or jointed definitions. Targeted design is therefore only possible to a limited extent. The aim of this work is to characterize the entire seat structure and its sub-components in order to identify the main contributors using experimental and simulative data. The Lagrange Multiplier Frequency Based Substructuring (LM-FBS) method is used for this purpose. Therefore, the individual subsystems of seat frame, seat backrest and headrest are characterized under different conditions.
Technical Paper

Application of a Seat Transmissibility Approach to Experience Measured or Predicted Seat-rail Vibration in a Multi-Attribute Simulator

2024-06-12
2024-01-2962
Computer modelling, virtual prototyping and simulation is widely used in the automotive industry to optimize the development process. While the use of CAE is widespread, on its own it lacks the ability to provide observable acoustics or tactile vibrations for decision makers to assess, and hence optimize the customer experience. Subjective assessment using Driver-in-Loop simulators to experience data has been shown to improve the quality of vehicles and reduce development time and uncertainty. Efficient development processes require a seamless interface from detailed CAE simulation to subjective evaluations suitable for high level decision makers. In the context of perceived vehicle vibration, the need for a bridge between complex CAE data and realistic subjective evaluation of tactile response is most compelling. A suite of VI-grade noise and vibration simulators have been developed to meet this challenge.
Technical Paper

Generating Reduced-Order Image Data and Detecting Defect Map on Structural Components using Ultrasonic Guided Wave Scan

2024-06-01
2024-26-0416
The paper presents a theoretical framework for the detection and first-level preliminary identification of potential defects on aero-structure components while employing ultrasonic guided wave based structural health monitoring strategies, systems and tools. In particular, we focus our study on ground inspection using laser-Doppler scan of surface velocity field, which can also be partly reconstructed or monitored using point sensors and actuators on-board structurally integrated. Using direct wave field data, we first question the detectability of potential defects of unknown location, size, and detailed features. Defects could be manufacturing defects or variations, which may be acceptable from design and qualification standpoint; however, those may cause significant background signal artifacts in differentiating structure progressive damage or sudden failure like impact-induced damage and fracture.
Technical Paper

Dynamic Ascent Loads Estimation of Winged Reusable Launch Vehicle: Formulation, Analysis and Post Flight Studies

2024-06-01
2024-26-0452
A structural load estimating methodology was developed for the RLV-TD HEX-01 mission, the maiden winged body technology demonstrator vehicle of ISRO. The technique characterizes atmospheric regime of flight from vehicle loads perspective and ensures adequate structural margin considering atmospheric variations and system level perturbations. Primarily the method evaluates time history of station loads considering effects of vehicle dynamics and structural flexibility. Station loads in the primary structure are determined by superposition of quasi-static aerodynamic loads, dynamic inertia loads, control surface loads and propulsion system loads based on actual physics of the system. Spatial aerodynamic distributions at various Mach numbers along the trajectory have been used in the study. Argumentation in aerodynamic loads due to vehicle flexibility is assessed through the use of spatial aerodynamic distributions.
Technical Paper

Analytical and Experimental Evaluation of Seal Drag using Variety of Different Fluids

2024-06-01
2024-26-0423
The present study discusses about the determination of the Seal drag force in the application where elastomeric seal is used with metallic interface in the presence of different fluids. An analytical model was constructed to predict the seal drag force and experimental test was performed to check the fidelity of the analytical model. A Design of Experiment (DoE) was utilized to perform experimental test considering different factors affecting the Seal drag force. Statistical tools such as Test for Equal Variances and One way Analysis of Variance (ANOVA) were used to draw inferences for population based on samples tested in the DoE test. It was observed that Glycol based fluids lead to lubricant wash off resulting into increased seal drag force. Additionally, non-lubricated seals tend to show higher seal drag force as compared to lubricated seals. Keywords: Seal Drag, DoE, ANOVA
Technical Paper

Post Flight Simulation of Dynamic Responses at the Satellite Interface of a Typical Launch Vehicle During Solid Motor Ignition

2024-06-01
2024-26-0461
Launch vehicle structures in course of its flight will be subjected to dynamic forces over a range of frequencies up to 2000 Hz. These loads can be steady, transient or random in nature. The dynamic excitations like aerodynamic gust, motor oscillations and transients, sudden application of control force are capable of exciting the low frequency structural modes and cause significant responses at the interface of launch vehicle and satellite. The satellite interface responses to these low frequency excitations are estimated through Coupled Load Analysis (CLA). The analysis plays a crucial role in mission as the satellite design loads and Sine vibration test levels are defined based on this. The perquisite of CLA is to predict the responses with considerable accuracy so that the design loads are not exceeded in the flight. CLA validation is possible by simulating the flight experienced responses through the analysis.
Technical Paper

Formal Technique for Fault Detection and Identification of Control Intensive Application of Stall Warning System using System Theoretic Process Analysis

2024-06-01
2024-26-0471
Faults if not detected and processed will create catastrophe in closed loop system for safety critical applications in automotive, space, medical, nuclear, and aerospace domains. In aerospace applications such as stall warning and protection/prevention system (SWPS), algorithms detect stall condition and provide protection by deploying the elevator stick pusher. Failure to detect and prevent stall leads to loss of lives and aircraft. Traditional Functional Hazard and Fault Tree analyses are inadequate to capture all failures due to the complex hardware-software interactions for stall warning and protection system. Hence, an improved methodology for failure detection and identification is proposed. This paper discusses a hybrid formal method and model-based technique using STPA to identify and diagnose faults and provide monitors to process the identified faults to ensure robust design of the indigenous stall warning and protection system (SWPS).
Technical Paper

Optimizing High-Lift Airfoils for Formula Student Vehicles

2024-05-13
2024-01-5059
This document presents a study on the design and simulation of a high-lift airfoil intended for usage in multielement setups such as the wings present on open-wheel race cars. With the advancement of open-wheel race car aerodynamics, the design of existing high-lift airfoils has been altered to create a more useful and practical general profile. Adjoint optimization tools in CFD (ANSYS Fluent) were employed to increase the airfoil’s performance beyond existing high-lift profiles (Selig S1223). Improvements of up to 20% with a CL of 2.4 were recorded. To further evaluate performance, the airfoil was made the basis of a full three-dimensional aerodynamics package design for an open-wheel Formula Student car. CFD simulations were carried out on the same and revealed performance characteristics of the airfoil in a more practical application. These CFD simulations were calibrated with experimental values from coast-down testing data with an accuracy of 8%.
Technical Paper

Statistical Analysis on Wear Behavior of Aluminum Alloy2024–Silicon Carbide–Fly Ash Metal Matrix Composites

2024-05-06
2024-01-5058
Aluminum and its alloys entered a main role in the engineering sectors because of their applicable characteristics for indispensable applications. To enhance requisite belongings for the components, the composition of variant metal/nonmetal with light metal alloys is essential in the manufacturing industries. To enhance the wear resistance with significant strength property of the aluminum alloy 2024, the reinforcement SiC and fly ash (FA) were added with the designation Al2024 + 10% SiC; Al2024 + 5% SiC + 5% FA; and Al2024 + 10% FA via stir-casting technique. The wear resistance property of the composites was tested in pin-on-disc with a dry-sliding wear test procedure. The experiment trials were designed in Box–Behnken design (BBD) by differing the wear test parameters like % of reinforcement, sliding distance (m), and load (N).
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