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Technical Paper

Simulation of Hydrogen Combustion in Spark Ignition Engines Using a Modified Wiebe Model

2024-07-02
2024-01-3016
Due to its physical and chemical properties, hydrogen is an attractive fuel for internal combustion engines, providing grounds for studies on hydrogen engines. It is common practice to use a mathematical model for basic engine design and an essential part of this is the simulation of the combustion cycle, which is the subject of the work presented here. One of the most widely used models for describing combustion in gasoline and diesel engines is the Wiebe model. However, for cases of hydrogen combustion in DI engines, which are characterized by mixture stratification and in some cases significant incomplete combustion, practically no data can be found in the literature on the application of the Wiebe model. Based on Wiebe's formulas, a mathematical model of hydrogen combustion has been developed. The model allows making computations for both DI and PFI hydrogen engines. The parameters of the Wiebe model were assessed for three different engines in a total of 26 operating modes.
Technical Paper

Current and Torque Harmonics Analysis of Triple Three-Phase Permanent-Magnet Synchronous Machines with Arbitrary Phase Shift Based on Model-in-the-Loop

2024-07-02
2024-01-3025
Multiple three-phase machines have become popular in recent due to their reliability, especially in the ship and airplane propulsions. These systems benefit greatly from the robustness and efficiency provided by such machines. However, a notable challenge presented by these machines is the growth of harmonics with an increase in the number of phases, affecting control precision and inducing torque oscillations. The phase shift angles between winding sets are one of the most important causes of harmonics in the stator currents and machine torque. Traditional approaches in the study of triple-three-phase or nine-phase machines mostly focus on specific phase shift, lacking a comprehensive analysis across a range of phase shifts. This paper discusses the current and torque harmonics of triple-three-phase permanent magnet synchronous machines (PMSM) with different phase shifts. It aims to analyze and compare the impacts of different phase shifts on harmonic levels.
Technical Paper

Investigation of Stator Cooling Concepts of an Electric Machine for Maximization of Continuous Power

2024-07-02
2024-01-3014
With the automotive industry's increasing focus on electromobility and the growing share of electric cars, new challenges are arising for the development of electric motors. The requirements for torque and power of traction motors are constantly growing, while installation space, costs and weight are increasingly becoming limiting factors. Moreover, there is an inherent conflict in the design between power density and efficiency of an electric motor. Thus, a main focus in today's development lies on space-saving and yet effective and innovative cooling systems. This paper presents an approach for a multi-physical optimization that combines the domains of electromagnetics and thermodynamics. Based on a reference machine, this simulative study examins a total of nine different stator cooling concepts varying the cooling duct positions and end-winding cooling concepts.
Technical Paper

Graph based cooperation strategies for automated vehicles in mixed traffic

2024-07-02
2024-01-2982
In the context of urban smart mobility, vehicles have to communicate with each other, surrounding infrastructure, and other traffic participants. By using Vehicle2X communication, it is possible to exchange the vehicles’ position, driving dynamics data, or driving intention. This concept yields the use for cooperative driving in urban environments. Based on current V2X-communication standards, a methodology for cooperative driving of automated vehicles in mixed traffic scenarios is presented. Initially, all communication participants communicate their dynamic data and planned trajectory, based on which a prioritization is calculated. Therefore, a decentralized cooperation algorithm is introduced. The approach is that every traffic scenario is translatable to a directed graph, based in which a solution for the cooperation problem is computed via an optimization algorithm.
Technical Paper

FMCW Lidar Simulation with Ray Tracing and Standardized Interfaces

2024-07-02
2024-01-2977
In pursuit of safety validation of automated driving functions, efforts are being made to accompany real world test drives by test drives in virtual environments. To be able to transfer highly automated driving functions into a simulation, models of the vehicle’s perception sensors such as lidar, radar and camera are required. In addition to the classic pulsed time-of-flight (ToF) lidars, the growing availability of commercial frequency modulated continuous wave (FMCW) lidars sparks interest in the field of environment perception. This is due to advanced capabilities such as directly measuring the target’s relative radial velocity based on the Doppler effect. In this work, an FMCW lidar sensor simulation model is introduced, which is divided into the components of signal propagation and signal processing. The signal propagation is modeled by a ray tracing approach simulating the interaction of light waves with the environment.
Technical Paper

Harmonic injection method for NVH optimization of permanent magnet synchronous motors considering the structural characteristics of the machine

2024-07-02
2024-01-3015
Noise, vibration and harshness (NVH) is one of the most important performance evaluation aspect of electric motors. Among the different causes of the NVH issues of electrical drives, the high-frequency spatial and temporal harmonics of the electrical drive system is of great importance. To reduce the tonal noise of the electric motors, harmonic injection methods can be applied. However, a lot of the existing related work focuses more on improving the optimization process of the parameter settings of the injected current/flux/voltage, which are usually limited to some specific working conditions. The applicability and effectivity of the algorithm to the whole frequency/speed range are not investigated. In this paper, a multi-domain pipeline of harmonic injection controller design for a permanent magnet synchronous motor (PMSM) is proposed.
Technical Paper

Design of a Decentralized Control Strategy for CACC Systems accounting for Uncertainties

2024-06-12
2024-37-0010
Traditional CACC systems utilize inter-vehicle wireless communication to maintain minimal yet safe inter-vehicle distances, thereby improving traffic efficiency. However, introducing communication delays generates system uncertainties that jeopardize string stability, a crucial requirement for robust CACC performance. To address these issues, we introduce a decentralized Model Predictive Control (MPC) approach that incorporates Kalman Filters and state predictors to counteract the uncertainties posed by noise and communication delays. We validate our approach through MATLAB Simulink simulations, using stochastic and mathematical models to capture vehicular dynamics, Wi-Fi communication errors, and sensor noises. In addition, we explore the application of a Reinforcement Learning (RL)-based algorithm to compare its merits and limitations against our decentralized MPC controller, considering factors like feasibility and reliability.
Technical Paper

Comparing the NVH behaviour of an innovative steel-wood hybrid battery housing design to an all aluminium design

2024-06-12
2024-01-2949
The production of electric vehicles (EVs) has a significant environmental impact, with up to 50 % of their lifetime greenhouse gas potential attributed to manufacturing processes. The use of sustainable materials in EV design is therefore crucial for reducing their overall carbon footprint. Wood laminates have emerged as a promising alternative due to their renewable nature. Additionally, wood-based materials offer unique damping properties that can contribute to improved Noise, Vibration, and Harshness (NVH) characteristics. In comparison to conventional materials such as aluminum, ply wood structures exhibit beneficial damping properties. The loss factor of plywood structures with a thickness below 20 mm ranges from 0.013 to 0.032. Comparable aluminum structures however exhibit only a fraction of this loss factor with a range between 0.002 and 0.005.
Technical Paper

Frequency Response Analysis of Fully Trimmed Models using Compressed Reduced Impedance Matrix Methodology

2024-06-12
2024-01-2947
As vibration and noise regulations become more stringent, numerical models need to incorporate more detailed damping treatments. Commercial frameworks, such as Nastran and Actran, allow the representation of trim components as frequency-dependent reduced impedance matrices (RIM) in frequency response analysis of fully trimmed models. The RIM is versatile enough to couple the trims to modal-based or physical components. If physical, the trim components are reduced on the physical coupling degrees of freedom (DOFs) for each connected interface. If modal, the RIMs are projected on the eigenmodes of the connected component. While a model size reduction is achieved compared to the original model, most numerical models possess an extensive number of interfaces DOFs, either modal or physical, leading to large dense RIM which triggers substantial memory and disk storage.
Technical Paper

Evaluation of an optimal engine configuration for a SI Engine Fueled with Ethanol for Stationary Applications

2024-06-12
2024-37-0024
This work aims at investigating the optimal configuration of an internal combustion engine fueled with bio-ethanol for improving its brake power and efficiency as well as for reducing the NOx emissions, in stationary applications. A turbocharged spark ignition engine characterized by a single-point injection was preliminarily considered; subsequently, a direct injection configuration was investigated. For both cases, a 1-D numerical model was developed to compare the injection configurations under stoichiometric conditions and different spark timings. The analysis shows that the direct injection guarantees: a limited improvement of brake power and efficiency when the same spark timing is adopted, while NOx emissions increases by 20%; an increase of 6% in brake power and 2 percentage points in brake thermal efficiency by adopting the knock limited spark advance, but an almost double NOx emissions increase.
Technical Paper

Estimating a Viscous Damping Model for a Vibrating Panel in contact with an Acoustic Trim Enhanced with Particle Dampers.

2024-06-12
2024-01-2917
Dampers (PDs) are passive devices employed in vibration and noise control applications. They consist of a cavity filled with particles that, when fixed to a vibrating structure, dissipate vibrational energy through friction and collisions among the particles. These devices have been extensively documented in the literature and find widespread use in reducing vibrations in structural machinery components subjected to significant dynamic loads during operation. However, their application in reducing vehicle interior sound has received, up to now, relatively little attention. Previous work by the authors has proven the effectiveness of particle dampers in mitigating vibrations in vehicle body panels, achieving a notable reduction in structure-borne noise within the vehicle cabin with an additional weight comparable to or even lower than that of bituminous damping treatments traditionally used for this purpose.
Technical Paper

A Numerical Study of the Laminar Flame Speed of Hydrogen/Ammonia Mixtures under Engine-like Conditions

2024-06-12
2024-37-0020
In the effort to achieve the goal of a climate-neutral transportation system, the use of hydrogen and other synthetic fuels plays a key role. As battery electric vehicles become more widespread, e-fuels could be used to defossilize the hard-to-electrify transportation sectors and to store energy produced from renewable and non-continuous energy sources. Among e-fuels, hydrogen and ammonia are very attractive because they are carbon-neutral and their oxidation does not lead to any CO2 emissions. Furthermore, hydrogen/ammonia mixtures overcome the issues that arise as each of the two fuels is separately used. In the automotive sector, the use of either hydrogen, ammonia or their blends require a characterization of such mixtures under engine-like conditions, that is, at high pressures and temperatures. The aim of this work is to evaluate the Laminar Flame Speed (LFS) of hydrogen/ammonia mixtures by varying the thermodynamic conditions and the molar composition of the reactants.
Technical Paper

High-Speed Acoustic Imaging for the Localisation of Impulse-like Sound Emissions from Automotive Components

2024-06-12
2024-01-2959
Design verification and quality control of automotive components require the analysis of the source location of ultra-short sound events, for instance the engaging event of an electromechanical clutch or the clicking noise of the aluminium frame of a passenger car seat under vibration. State-of-the-art acoustic cameras allow for a frame rate of about 100 acoustic images per second. Considering that most of the sound events introduced above can be far less than 10ms, an acoustic image generated at this rate resembles an hard-to-interpret overlay of multiple sources on the structure under test along with reflections from the surrounding test environment. This contribution introduces a novel method for visualizing impulse-like sound emissions from automotive components at 10x the frame rate of traditional acoustic cameras.
Technical Paper

Numerical Study of Application of Gas Foil Bearings in High-Speed Drivelines

2024-06-12
2024-01-2941
Gas bearings are an effective solution to high-speed rotor applications for its contamination free, reduced maintenance and higher reliability. However, low viscosity of gas leads to lower dynamic stiffness and damping characteristics resulting in low load carrying capacity and instability at higher speeds. Gas bearings can be enhanced by adding a foil structure commonly known as gas foil bearings (GFBs), whose dynamic stiffness can be tailored by modifying the geometry and the material properties resulting in better stability and higher load carrying capacity. A detailed study is required to assess the performance of high-speed rotor systems supported on GFBs, therefore in this study a bump type GFB is analyzed for its static and dynamic characteristics. The static characteristics are obtained by solving the non-linear Reynolds equation through an iterative procedure.
Technical Paper

Model-Based Algorithm for Water Management Diagnosis and Control for PEMFC Systems for Motive Applications

2024-06-12
2024-37-0004
Water management in PEMFC power generation systems is a key point to guarantee optimal performances and durability. It is known that a poor water management has a direct impact on PEMFC voltage, both in drying and flooding conditions: furthermore, water management entails phenomena from micro-scale, i.e., formation and water transport within membrane, to meso-scale, i.e., water capillary transport inside the GDL, up to the macro-scale, i.e., water droplet formation and removal from the GFC. Water transport mechanisms through the membrane are well known in literature, but typically a high computational burden is requested for their proper simulation. To deal with this issue, the authors have developed an analytical model for the water membrane content simulation as function of stack temperature and current density, for fast on-board monitoring and control purposes, with good fit with literature data.
Technical Paper

Optimization of a Sliding Rotary Vane Pump for Heavy Duty Internal Combustion Engine cooling

2024-06-12
2024-37-0030
The benefits introduced by the replacement of conventional centrifugal pumps with volumetric machines for Internal Combustion Engines (ICEs) cooling were experimentally and theoretically proven in literature. In particular, Sliding Rotary Vane Pumps (SVRPs) ensure to achieve an interesting reduction of ICEs fuel consumption and CO2 emissions. Despite volumetric pumps are a reference technology for ICE lubrication oil circuits, the application in ICE cooling systems still not represent a ready-to-market solution. Particularly challenging is the case of Heavy-Duty ICE due to the wide operating range the pump covers in terms of flow rate delivered. Generally, SVRPs are designed to operate at high speeds to reduce machine dimensions and, consequently, the weight. Nevertheless, speed increase could lead to a severe penalization of pump performance since the growth of the friction losses.
Technical Paper

AI-Based Optimization Method of Motor Design Parameters for Enhanced NVH Performance in Electric Vehicles

2024-06-12
2024-01-2927
The high-frequency whining noise produced by motors in modern electric vehicles causes a significant issue, leading to annoyance among passengers. This noise becomes even more noticeable due to the quiet nature of electric vehicles, which lack other noises to mask the high-frequency whining noise. To improve the noise caused by motors, it is essential to optimize various motor design parameters. However, this task requires expert knowledge and a considerable time investment. In this study, we explored the application of artificial intelligence to optimize the NVH performance of motors during the design phase. Firstly, we selected and modeled three benchmark motor types using Motor-CAD. Machine learning models were trained using Design of Experiment methods to simulate batch runs of Motor-CAD inputs and outputs.
Technical Paper

Acoustic VS reliability. Case study of automotive components undergoing vibration endurance tests

2024-06-12
2024-01-2948
During design development phases, automotive components undergo a strict validation process aiming to demonstrate requested levels of performance and durability. In some cases, specific developments encounter a major blocking point : decoupling systems responsible for optimal acoustic performances. On the one hand, damping rubbers need to be soft to comply with noise, vibration & harshness criteria. However, softness would provoke such high amplitudes during vibration endurance tests that components would suffer from failures. On the other hand, stiffer rubbers, designed for durability purposes, would fail to meet noise compliance. The rubber design development goes through a double-faced dilemma : design with acceptable trade-off between NVH and durability, and efficient ways to develop compliant designs. This paper illustrates two case studies where different methodologies are applied to validate decoupling systems from both acoustic and reliability perspectives.
Technical Paper

Application of a Seat Transmissibility Approach to Experience Measured or Predicted Seat-rail Vibration in a Multi-Attribute Simulator

2024-06-12
2024-01-2962
Computer modelling, virtual prototyping and simulation is widely used in the automotive industry to optimize the development process. While the use of CAE is widespread, on its own it lacks the ability to provide observable acoustics or tactile vibrations for decision makers to assess, and hence optimize the customer experience. Subjective assessment using Driver-in-Loop simulators to experience data has been shown to improve the quality of vehicles and reduce development time and uncertainty. Efficient development processes require a seamless interface from detailed CAE simulation to subjective evaluations suitable for high level decision makers. In the context of perceived vehicle vibration, the need for a bridge between complex CAE data and realistic subjective evaluation of tactile response is most compelling. A suite of VI-grade noise and vibration simulators have been developed to meet this challenge.
Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
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