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This Recommended Practice is intended to outline the design, installation, testing, and field maintenance criteria for a high temperature metal pneumatic duct system, for use as a guide in the aircraft industry. These recommendations are to be considered as currently applicable and necessarily subject to revision from time to time, as a result of the rapid development of the industry.

This document deals with ground and flight test of airplane installed Environmental Control Systems (ECS), Figure 1. The ECS provide an environment, controlled within specified operational limits of comfort and safety, for humans, animals, and equipment. These limits include the following: pressure, temperature, humidity, ventilation air velocity, ventilation rate, wall temperature, audible noise, vibration, and environment composition (ozone, contaminants, etc.). The ECS are composed of equipment, controls, and indicators that supply, distribute, recycle and exhaust air to maintain the desired environment.

This document considers the cooling of equipment installed in equipment centers, which usually consist of rack-mounted equipment and panel mounted equipment in the flight deck. Instances where these two locations result in different requirements are identified. This document generally refers to the cooled equipment as E/E equipment, denoting that both electrical and electronic equipment is considered, or as an E/E equipment line-replaceable-unit (LRU). The majority of cooled equipment takes the form of LRUs. The primary focus of this document is E/E equipment which uses forced air cooling to keep the equipment within acceptable environmental limits. These limits ensure the equipment operates reliably and within acceptable tolerances. Cooling may be supplied internally or externally to the E/E equipment case. Some E/E equipment is cooled solely by natural convection, conduction, and radiation to the surrounding environment.

This SAE Aerospace Information Report (AIR) covers the design parameters for various methods of humidification applicable to aircraft, the physiological aspects of low humidities, the possible benefits of controlling cabin humidity, the penalties associated with humidification, and the problems which must be solved for practical aircraft humidification systems. The design information is applicable to commercial and military aircraft. The physiological aspects cover all aircraft environmental control applications.

This SAE Aerospace Information Report (AIR) outlines concepts for the design and use of fault isolation equipment that have general application. The specific focus is on fault isolation of environmental control systems (ECS) in commercial transports. Presented are general fault isolation purposes, design principles, and demonstration of compliance criteria. These are followed by three design examples to aid in understanding the design principles. Future trends in built-in-test-equipment (BITE) design are discussed, some of which represent concepts already being implemented on new equipment.

This SAE Aerospace Information Report (AIR) includes a discussion of liquid and particulate contaminants which enter the aircraft through the environmental control system (ECS). Gaseous contaminants such as ozone, fuel vapors, sulphates, etc. are also covered in this AIR. This publication is concerned with contamination sources which interface with ECS and fuel tank inerting systems, and the effects of this contamination on equipment. Methods of control will be limited to the equipment and interfacing ducting which normally falls within the responsibility of the ECS designer.

The report presents air conditioning data for aircraft cargo which is affected by temperature, humidity, ventilation rate and atmospheric pressure. The major emphasis is on conditioning of perishable products and warm-blooded animals. The report also covers topics peculiar to cargo aircraft or which are related to the handling of cargo.

This SAE Aerospace Recommended Practice (ARP) discusses design philosophy, system and equipment requirements, environmental conditions, and design considerations for rotorcraft environmental control systems (ECS). The rotorcraft ECS comprises that arrangement of equipment, controls, and indicators which supply and distribute dehumidified conditioned air for ventilation, cooling and heating of the occupied compartments, and cooling of the avionics. The principal features of the system are: a A controlled fresh air supply b A means for cooling (air or vapor cycle units and heat exchangers) c A means for removing excess moisture from the air supply d A means for heating e A temperature control system f A conditioned air distribution system The ARP is applicable to both civil and military rotorcraft where an ECS is specified; however, certain requirements peculiar to military applications—such as nuclear, biological, and chemical (NBC) protection—are not covered.

This Aerospace Recommended Practice (ARP) outlines the causes and impacts of moisture and/or condensation in avionics equipment and provides recommendations for corrective and preventative action.

This SAE Aerospace Recommended Practice (ARP) discusses design philosophy, system and equipment requirements, installation environment and design considerations for military and commercial aircraft systems within the Air Transport Association (ATA) ATA 100 specification, Chapter 36, Pneumatic. This ATA system/chapter covers equipment used to deliver compressed air from a power source to connecting points for other systems such as air conditioning, pressurization, ice protection, cross-engine starting, air turbine motors, air driven hydraulic pumps, on board oxygen generating systems (OBOGS), on board inert gas generating systems (OBIGGS), and other pneumatic demands. The engine bleed air system includes components for preconditioning the compressed air (temperature, pressure or flow regulation), ducting to distribute high or low pressure air to the using systems, and sensors/instruments to indicate temperature and pressure levels within the system.

This SAE Aerospace Standard (AS) defines the requirements for air cycle air conditioning systems used on military air vehicles for cooling, heating, ventilation, and moisture and contamination control. General recommendations for an air conditioning system, which may include an air cycle system as a cooling source, are included in MIL-E-18927E and JSSG-2009. Air cycle air conditioning systems include those components which condition high temperature and high pressure air for delivery to occupied and equipment compartments and to electrical and electronic equipment. This document is applicable to open and closed loop air cycle systems. Definitions are contained in Section 5 of this document.

The recommendations of this SAE Aerospace Recommended Practice (ARP) for aircraft compartment automatic temperature control systems are primarily intended to be applicable to occupied or unoccupied compartments of civil and military aircraft.

The recommendations of this SAE Aerospace Recommended Practice (ARP) for aircraft compartment automatic temperature control systems are primarily intended to be applicable to occupied or unoccupied compartments of civil and military aircraft.

This SAE Aerospace Standard (AS) defines the requirements for air cycle air conditioning systems used on military air vehicles for cooling, heating, ventilation, and moisture and contamination control. General recommendations for an air conditioning system, which may include an air cycle system as a cooling source, are included in MIL-E-18927E (AS) and JSSG-2009. Air cycle air conditioning systems include those components which condition high temperature and high pressure air for delivery to occupied and equipment compartments and to electrical and electronic equipment. This document is applicable to open and closed loop air cycle systems. Definitions are contained in Section 5 of this document.

This SAE Aerospace Recommended Practice (ARP) describes a method of conducting an endurance test using contaminated air when the applicable specification requires non-recirculation of the contaminants. The objective of the test is to determine the resistance of the engine mounted components to wear or damage caused by the contaminated air. The method described herein calls for non-recirculation of the contaminants and is intended to provide a uniform distribution of the contaminant at the inlet to the Unit Under Test (UUT). The UUT may require the use of a hydraulic fluid for actuation of components within the test unit. Contamination of the test hydraulic fluid is not part of this recommended practice. If contaminated hydraulic fluid is required by the applicable test specification, refer to MAP749.

This publication will be limited to a discussion of liquid and particulate contaminants which enter the aircraft through the environmental control system (ECS). Gaseous contaminants such as ozone, fuel vapors, sulphates, etc., are not covered in this AIR. It will cover all contamination sources which interface with ECS, and the effects of this contamination on equipment. Methods of control will be limited to the equipment and interfacing ducting which normally falls within the responsibility of the ECS designer.

Information in this report is applicable to design and development of aircraft jet blast windshield rain removal systems.

This AIR is arranged in the following two sections: 2E - Thermodynamic Characteristics of Working Fluids, which contains thermodynamic diagrams for a number of working fluids currently in use and supplied by various industrial firms. 2F - Properties of Heat Transfer Fluids, which contains data, primarily in graphical form, on fluids that are frequently used in fluid heat transfer loops. Other properties of the environment, gases, liquids, and solids, can be found, as follows, in AIR1168/9: 2A-Properties of the Natural Environment 2B-Properties of Gases 2C-Properties of Liquids 2D-Properties of Solids

This report contains background information on life cycle cost elements and key ECS cost factors. Elements of life cycle costs are defined from initial design phases through operational use. Information on how ECS designs affect overall aircraft cost and information on primary factors affecting ECS costs are discussed. Key steps or efforts for comparing ECS designs on the basis of LCC are outlined. Brief descriptions of two computer programs for estimating LCC of total aircraft programs and their use to estimate ECS LCC, are included.

This Aerospace Information Report (AIR) is limited in scope to the general consideration of environmental control system noise and its effect on occupant comfort. Additional information on the control of environmental control system noise may be found in 2.3 and in the documents referenced throughout the text. This document does not contain sufficient direction and detail to accomplish effective and complete acoustic designs.