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Standard

Vacuum Gauge Calibration

2024-05-17
CURRENT
ARP7446A
This SAE Aerospace Recommended Practice (ARP) addresses the general procedure for the best practices for minimizing uncertainty when calibrating thermal conductivity and cold cathode vacuum gauges, which includes the vacuum sensor(s) and accompanying electronics necessary for a pressure measurement to be made. It also includes the best practices for an in-process verification where limitations make it impossible to follow the best practices for minimizing uncertainty. Verifying the accuracy and operation of vacuum gauges is critical to ensure the maintenance of processes while under vacuum.
Standard

Test Method for the Determination of Water Concentration in Polyol Ester and Diester Aerospace Lubricants by Coulometric Karl Fischer Titration

2024-05-17
CURRENT
ARP5991B
The test method describes the procedure for the direct determination of water concentration in polyol ester and diester based aerospace lubricants by commercially available automated coulometric Karl Fischer titration instruments. The method was validated to cover the water concentration range of 150 to 3500 µg/g. The method may also be suitable for the determination of water concentrations outside this range and for other classes of fluids; however, the precision statement shall not be applicable for such uses.
Standard

Safety Considerations for Electrified Propulsion Aircraft

2024-05-16
WIP
AIR8677
This SAE Aerospace Information Report (AIR) provides information to be considered when performing the safety assessment of electrified propulsion aircraft. Its main focuses are: ● Typical new technologies introduced by electrified propulsion and their impact on safety ● The failure modes of electrified propulsion systems and their components ● Potential effects of failures at system and aircraft levels ● Possible strategies to minimize failures and mitigate their effects The information in this document may be used to generate inputs for system and aircraft safety assessments based on industry standards such as SAE ARP4761. The first issue of this document addresses battery systems, power electronics, eMotors, electrical interconnects and thermal management for fully electric configurations. Future issues are expected to address other subsystems, components and configurations.
Standard

Standard Four-Letter Coding as an Identification Method for Alternative Fuel Vehicles

2024-05-07
WIP
J3108/1
SAE J3108 RP provides fuel and hazard guidance for first and second responders of incidents associated with alternative fueled vehicles. The intent of this SAE J3108-1 RP is to remain with the limited number of seven intuitive and colored letters contained in each of the first two letter positions (72=49). However, the use of four letters plus nine digits (to not use either 0 or o) permits up to 1185921 unique identifiers (334) for future expansion. The RP is not intended to replace the standards for SAE J2990 format emergency response guide (ERG) created by automotive manufacturers for use at the scene of an emergency. Automotive OEMs are encouraged to reference this RP for industry design guidance when creating vehicle requirements and ERGs. This coding should be consistent with other vehicle badging with the goal of providing additional clarity.
Standard

Lubricant, Cetyl Alcohol, 1-Hexadecanol, Application to Fasteners

2024-05-01
CURRENT
AS87132A
This specification establishes the requirements for flake or granular cetyl alcohol, solvents for dissolving the cetyl alcohol, preparation and application requirements for use of cetyl alcohol as an installation lubricant on mechanical fasteners, such as pins, bolts, nuts, washers, threaded or nonthreaded fastening devices, and inspection criteria for coated parts.
Standard

Liquid Leak Tightness Evaluation Methodology for EV Battery Packs Informational Report

2024-04-23
CURRENT
J3277_202404
This technical information report (IR) presents a methodology to evaluate battery pack liquid leak tightness attributes to be used in a production line to satisfy the functional requirement for IPX7, water ingress requirement, and no sustainable coolant leakage for coolant circuits. The Equivalent Channel Method is used as a suggested production leak tightness requirement for a given battery pack design that will correlate and assure that the battery pack meets or exceeds its functional requirement. Obtaining the specific geometry of the Equivalent Channel (EC) for a given battery pack is done analytically and empirically in consideration of the product design limitations. This document is a precursor to J3277-1, which will present the practices to qualify that product leak tightness is equal or better than the maximum allowed EC for that product using applicable and commercially available leak test technologies.
Standard

Electric Vehicle Power Transfer System Using Conductive Automated Connection Devices

2024-04-23
WIP
J3105
This document covers the general physical, electrical, functional, testing, and performance requirements for conductive power transfer, primarily for vehicles using a conductive ACD connection capable of transferring DC power. It defines conductive power transfer methods, including the infrastructure electrical contact interface, the vehicle connection interface, the electrical characteristics of the DC supply, and the communication system. It also covers the functional and dimensional requirements for the vehicle connection interface and supply equipment interface. New editions of the documents shall be backwards compatible with the older editions. There are also sub-documents which are identified by a SAE J3105/1, SAE J3105/2, and SAE J3105/3. These will be specific requirements for a specific interface defined in the sub-document.
Standard

Fuel and Lubricant Tanks for Motorcycles

2024-04-15
CURRENT
J1241_202404
This SAE Recommended Practice is applicable to two- or three-wheel motorcycles intended for highway use. Unless noted, requirements apply to both metallic and nonmetallic tanks. Accessory or aftermarket tanks as well as original equipment tanks are covered.
Standard

High Flow Liquid Hydrogen Fueling Couplings for Aerospace and Heavy Transport Applications

2024-04-15
WIP
AIR8999
The SAE AE-5CH Taskgroup has determined that high flow liquid hydrogen fueling couplings need to be developed in order to fast fill aircraft at the airport. Though the flow rates from a current liquid hydrogen bayonet connect may reach the lower bound flow rates of regional aircraft, there are some shortcomings to this connector for aerospace. For this reason a new specification for flow rates for regional to narrowbody (and potentially later widebody) are to be developed in this documenet. Harmonization for lower flow rates (such as up to 20kg/minute) are planned to be harmonized with ground vehicle fueling such as with ISO 13984. Within this document,coupling descriptions including Flow rates from 84 to 200 kg/minute will be evaluated (and potentially higher), and requirements and testing and safety targets will be specified.
Standard

Static Axial O-Ring Seal Applications Without Anti-Extrusion Devices for Engine and Engine Control Systems

2024-04-01
CURRENT
ARP1234E
This document establishes standard gland design criteria and dimensions for static axial O-ring seal applications without anti-extrusion devices specifically for engines and engine control systems operating at a maximum pressure of 1500 psi (10345 kPa). NOTE: The criteria herein are similar, but not identical, to those in AS4716 and the legacy standard MIL-G-5514.
Standard

Evaluation of Thermal Stability and Corrosivity of Aviation Lubricants

2024-04-01
CURRENT
ARP6992
This test method describes a standardized process to evaluate an aviation lubricant’s resistance to thermal degradation and to evaluate the fluid’s tendency to corrode a steel specimen. Fluids are evaluated in an environment free of both air and moisture at a specified temperature and for a specified time period.
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