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Technical Paper

Choosing the Best Lithium Battery Technology in the Hybridization of Ultralight Aircraft

2024-06-12
2024-37-0017
Many research centers and companies in general aviation have been devoting efforts to the electrification of propulsive plants to reduce environmental impact and/or increase safety. Even if the final goal is the elimination of fossil fuels, the limitations of today's battery in terms of energy and power densities suggest the adoption of hybrid-electric solutions that combine the advantages of conventional and electric propulsive systems, namely reduced fuel consumption, high peak power, and increased safety deriving from redundancy. Today, lithium batteries are the best commercial option for the electrification of all means of transportation. However, lithium batteries are a family of technologies that presents a variety of specifications in terms of gravimetric and volumetric energy density, discharge and charge currents, safety, and cost.
Technical Paper

Design and Sizing Methodology of Electric Vehicle Powertrain to Achieve Optimal Range and Performance

2024-04-09
2024-01-2160
Battery electric vehicles are quickly gaining momentum to improve vehicle fuel efficiency and emission reduction. However, they must be designed to provide adequate range on a single charge combined with good acceleration performance, top speed, gradeability, and fast charging times. The paper presents a model for sizing the power train of an electric vehicle, including the power electronic converter, electric motor, and battery pack. A major assumption is that an optimal wheel slip rate can be achieved by modern vehicles using slip control systems. MATLAB/Simulink was used to model the vehicle powertrain. Simulations were conducted based on different speed and acceleration profiles. The purpose of the study focused on the motor and power electronics sizing requirements to achieve optimal range and performance.
Standard

Contiguous Aircraft/System Development Process Example

2024-03-12
CURRENT
AIR6110A
This AIR provides a detailed example of the aircraft and systems development for a function of a hypothetical S18 aircraft. In order to present a clear picture, an aircraft function was broken down into a single system. A function was chosen which had sufficient complexity to allow use of all the methodologies, yet was simple enough to present a clear picture of the flow through the process. This function/system was analyzed using the methods and tools described in ARP4754A/ED-79A. The aircraft level function is “Decelerate Aircraft On Ground” and the system is the braking system. The interaction of the braking system functions with the aircraft are identified with the relative importance based on implied aircraft interactions and system availabilities at the aircraft level. This example does not include validation and verification of the aircraft level hazards and interactions with the braking system.
Technical Paper

Sea-Level Characterization of Electrically Assisted Turbocharger for Use on Aviation Diesel Engine

2024-03-05
2024-01-1914
Airborne compression-ignition engine operations differ significantly from those in ground vehicles, both in mission requirements and in operating conditions. Unique challenges exist in the aviation space, and electrification technologies originally developed for ground applications may be leveraged to address these considerations. One such technology, electrically assisted turbochargers (EATs), have the potential to address the following: increase the maximum system power output, directly control intake manifold air pressure, and reignite the engine at altitude conditions in the event of an engine flame-out. Sea-level experiments were carried out on a two-liter, four-cylinder compression-ignition engine with a commercial-off-the-shelf EAT that replaced the original turbocharger. The objective of these experiments was to demonstrate the technology, assess the performance, and evaluate control methods at sea level prior to altitude experimentation.
Technical Paper

Comparative Analysis and Testing the Performance of Various Fuels in Ramjet

2024-02-23
2023-01-5177
The development of ramjet engines has experienced a significant increase in response to the growing demand for supersonic speed capabilities in contemporary propulsion systems and missile weaponry. Their efficient operation at supersonic speeds has garnered increased attention. The study focuses on designing a diffuser and ram cone for decelerating supersonic flow in the combustion chamber. Performance tests for hydrogen and ethanol fuels are conducted at Mach values of 3.5, 3, and 2.5. Injectors are positioned asymmetrically in parallel, perpendicular, and at a 45-degree angle to the flow. Effects of injector orifice diameters (0.8mm, 1mm, 1.2mm) on atomization and penetration length distribution are investigated. SolidWorks is used for design, and Ansys with a coupled implicit second-order upwind solver analyzes the Reynolds-averaged Navier-Stokes equation. Eddy dissipation handles combustion. Hydrogen and ethanol are modeled and injected, reacting with atmospheric oxygen.
Technical Paper

A Methodology of Optimizing Steering Geometry for Minimizing Steering Errors

2024-01-16
2024-26-0062
The focus on driver and occupant safety as well as comfort is increasing rapidly while designing commercial vehicles in India. Improvements in the road network have enhanced road transport for commercial vehicles. Apart from the cost of operation and fuel economy, the commercial vehicles must deliver goods within stipulated time. These factors resulted in higher speed of operation for commercial vehicles. The design should not compromise the safety of the vehicle at these higher speeds of operation. The vehicle should obey the driver’s intended direction at all speeds and the response of the vehicle to driver input must be predictable without much larger surprises which can lead to accidents. The commercial vehicles are designed with rigid axle and RCB type steering system. This suspension and steering design combination introduce steering errors when vehicle travel over bump, braked and while cornering.
Technical Paper

Oil Aerosol Emission Optimization Using Deflectors in Turbo Charger Oil Drain Circuit

2024-01-16
2024-26-0047
Closed crankcase ventilation prevent harmful gases from entering atmosphere thereby reducing hydrocarbon emissions. Ventilation system usually carries blowby gases along with oil mist generated from Engine to Air intake system. Major sources of blowby occurs from leak in combustion chamber through piston rings, leakage from turbocharger shafts & leakage from valve guides. Oil mist carried by these blowby gases gets separated using separation media before passing to Air Intake. Fleece separation media has high separation efficiency with lower pressure loss for oil aerosol particles having size above 10 microns. However, efficiency of fleece media drops drastically if size of aerosol particles are below 10 microns. Aerosol mist of lower particle size (>10 microns) generally forms due to flash boiling on piston under crown area and from shafts of turbo charger due to high speeds combined with elevated temperatures. High power density diesel engine is taken for our study.
Technical Paper

Motorcycle Engine Vibrations Prediction for Inertia Loads Using Multi Body Dynamics Calculations

2024-01-16
2024-26-0232
Motorcycles are a preferred means of transportation in most of the countries due to its economic factor and ease in travelling. Rider comfort is an important aspect while designing a vehicle. Rider comfort is often compromised by unwanted vibrations experienced at human interface points also called as tactile points. These unwanted vibrations also affect rider’s motorcycle control and overall health. There are two major source of vibrations in a motorcycle that is engine & road inputs. In current study, a method is being explored to predict engine induced vibrations. Engine induced vibrations at various locations are simulated through multi body dynamics (MBD) and finite element (FE) simulation methods at vehicle level. Motorcycle model comprising of engine, frame and subassemblies are modeled in FE tool and then condensed to be used in MBD tool. Piston assembly, connecting rod, bearings and engine mounts are modeled in MBD tool.
Technical Paper

In-Cylinder Flow Characterization of a Hydrogen-Ammonia Fueled Rotary Engine

2023-12-31
2023-01-7073
At present, the problem of global warming is becoming more and more serious, and the transformation of energy structure is very important. The rotary engine has the advantages of small size, high power-to-weight ratio, and high fuel adaptability, which makes it promising for application in the fields of new energy vehicle range extender and unmanned aerial vehicle.
Technical Paper

Emissions of Aerospace Fuels F-24 and Jet-A in a Jet Engine and Correlation with Combustion Characteristics from a Constant Volume Combustion Chamber

2023-10-31
2023-01-1666
An investigation into emissions differences and their correlations with differing combustion characteristics between F24 and Jet-A was conducted. Raw emissions data was taken from a single stage jet engine by a FTIR gas analyzer. Measurements of H2O, CO2, CO, NOx, and total hydrocarbon emissions (THC) were taken at 60K, 65K, and 70K RPM. At 70K RPM Jet-A and F-24 the emissions were similar at approx.: 4% H2O, 3% CO2, 970 PPM CO, 28 PPM NOx. Jet-A THC emissions were approx.: 1200 PPM THC, F24 THC emissions were lower by over 60%. The significantly lower amount of THC emissions for F24 suggests more complete combustion compared to Jet-A.
Technical Paper

Modeling of piston pin rotation in a large bore gas engine

2023-09-29
2023-32-0161
In an engine system, the piston pin is subjected to high loading and severe lubrication conditions, and pin seizures still occur during new engine development. A better understanding of the lubricating oil behavior and the dynamics of the piston pin could lead to cost- effective solutions to mitigate these problems. However, research in this area is still limited due to the complexity of the lubrication and the pin dynamics. In this work, a numerical model that considers structure deformation and oil cavitation was developed to investigate the lubrication and dynamics of the piston pin. The model combines multi-body dynamics and elasto-hydrodynamic lubrication. A routine was established for generating and processing compliance matrices and further optimized to reduce computation time and improve the convergence of the equations. A simple built-in wear model was used to modify the pin bore and small end profiles based on the asperity contact pressures.
Technical Paper

Harnessing the Digital Transformation for Development of Electrified Aircraft Propulsion Control Systems

2023-09-05
2023-01-1510
Hybrid electric aircraft propulsion is an emerging technology that presents a variety of potential benefits along with technical integration challenges. Developing these new propulsion architectures with their complex control systems, and ultimately proving their benefit, is a multistep process. This process includes concept development and analysis, dynamic simulation, hardware-in-the-loop testing, full-scale testing, and so on. This effort is being revolutionized and indeed enabled by new digital tools that support increasing the technology readiness level throughout the maturation process. As part of this Digital Transformation, NASA has developed a suite of publicly available digital tools that facilitate the path from concept to implementation. This paper describes the NASA-developed tools and puts them in the context of control system development for hybrid electric aircraft propulsion.
Award

Cliff Garrett Turbomachinery Engineering Award - Participate - SAE International

2023-08-31
Established in 1984, this award promotes engineering developments and the presentation of SAE papers on turbomachinery and/or developments that enable or advance the use of turbomachinery. The award honors Cliff Garrett and the inspiration he provided to engineers by his example, support, encouragement, and many contributions as an aerospace pioneer. To perpetuate recognition of Garrett's achievements and dedication as an aerospace pioneer, SAE administers an annual lecture by a distinguished authority in the engineering of turbomachinery and/or engineering related to creating, enabling, or advancing applications of turbomachinery in power systems, on-highway, off-highway, aircraft, and/or spacecraft uses. The award is made possible by a contribution from the Garrett Corp.
Technical Paper

An Energy Management Strategy for Aeronautical Hybrid Propulsion Systems Based on an MPC Supervisor

2023-08-28
2023-24-0026
In the last decades, the requirement related to the reduction of energy waste has been focused on the aeronautical field for decreasing CO2 emissions in propulsion systems, coupled with the possibility of improving their ecological sustainability. Performance of hybrid electric aircraft are affected by the sizes and weights of propulsion systems typically constituted of internal combustion engines and electric motors. Therefore, the correct design of propulsive architectures is fundamental to ensure a desired state of charge target level of batteries compliant with the flight plan provided by a driver unit. A Linear Time Variant Model Predictive Control (LTV-MPC) strategy for energy management purposes of an aeronautical hybrid powertrain is proposed in the present work.
Technical Paper

3D Immersed Boundary Methods for the Calculations of Droplet Trajectories towards Icing Application

2023-06-15
2023-01-1458
The in-flight ice accretion simulations are typically performed using a quasi-steady formulation through a multi-step approach. As the ice grows, the geometry changes, and an adaptation of the fluid volume mesh used by the airflow and droplet-trajectory solver is required. Re-meshing or mesh deformation are generally employed to do that. The geometries formed are often complex ice shapes increasing the difficulty of the re-meshing process, especially in three-dimensional simulations. Consequently, difficulties are encountered when trying to automate the process. Contrary to the usual body-fitted mesh approach, the use of immersed boundary methods (IBMs) allows solving, or greatly reducing, this problem by removing the mesh update, facilitating the global automation of the simulation. In the following paper, an approach to perform the airflow and droplet trajectory calculations for three-dimensional simulations is presented. This framework utilizes only immersed boundary methods.
Technical Paper

Liquid Water Content Instrumentation Study at the NRC AIWT

2023-06-15
2023-01-1424
The National Research Council Altitude Icing Wind Tunnel liquid water content calibrations have historically relied on a 2.4 mm diameter rotating cylinder for drop sizes up to 50 μm and a 6.2 mm diameter rotating cylinder for drop sizes from 50 μm to 200 μm. This study compares the facility calibration, derived from rotating cylinder measurements, to water content measurements from the Science Engineering Associates Multi-Element Probe and the National Research Council Compact Iso-Kinetic Probe over a range of airspeeds and drop sizes. The data show where the rotating cylinder measurements may start to underestimate the liquid water content (LWC), possibly due to splashing at higher airspeeds and drop sizes. The data also show that the LWC read by the Multi-Element Probe is higher than that provided by the rotating cylinders, and the Compact Iso-Kinetic Probe (CIKP) reads higher than both other methods.
Technical Paper

Introduction of an Online Ice Accretion Database

2023-06-15
2023-01-1464
In the course of the Horizon 2020 project ICE GENESIS of the European Union, an experimental database was developed to host documentation of icing experiments. The database serves as a source of information for numerical code development and validation as well as future test matrix design, IPS layout and development and wing design. Several legacy data icing cases have been included into the database, which are partly publicly available. Furthermore, the database will serve as the main platform for dissemination of public results of icing cases after and during the project ICE GENESIS. The database itself provides detailed information about the test configurations and the icing wind tunnel. More specifically, CAD data, ice protection system characteristics if applicable, installation in the test facility, instrumentation, test matrix, generated aero-icing conditions and test results are included.
Standard

Gland Design: Nominal 3/8 Inch Cross Section for Compression-Type Seals

2023-06-12
CURRENT
AS4832B
This SAE Aerospace Standard (AS) offers gland details for a 0.364 inch (9.246 mm) cross-section gland (nominal 3/8 inch) with proposed gland lengths for compression-type seals with two backup rings over a range of 7 to 21 inches (178 to 533 mm) in diameter. The dash number system used is similar to AS568A. A 600 series has been chosen as a logical extension of AS568A, and the 625 number has been selected for the initial number, since 300 and 400 series in MIL-G-5514 and AS4716 begin with 325 and 425 sizes. Seal configurations and design are not a part of this document. This gland is for use with compression-type seals including, but not limited to, O-rings, T-rings, D-rings, cap seals, etc.
Standard

Drawing Interpretation and Standard Machining Practices, Couplings, Fittings, and Hose Ends, Fluid Systems

2023-06-02
CURRENT
AS4296A
This SAE Aerospace Standard (AS) provides general information for the interpretation and clarification of engineering drawing requirements relating to the manufacture and inspection of fluid system couplings, tube fittings, and hose ends. Because it is impractical to define every minute detail of the part on the face of the drawing, this standard describes interpretations of dimensioning of general machining features and otherwise undefined tolerances that fall under the heading of “good shop practice.” This standard is supplemental to ASME Y14.5M-1994 and explains, defines, and interprets drawing terms or practices that are not addressed by ASME Y14.5M-1994. Unless otherwise specified in this standard, drawing interpretations contained in ASME Y14.5M-1994 shall apply.
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